The present invention relates to a sheet type conductive member, particularly to a sheet type conductive member having a flexible conductor exposed on each of opposite surfaces thereof.
The present invention also relates to a connector having the sheet type conductive member.
In recent years, attention has been drawn to so-called smart clothes that can obtain user's biological data such as the heart rate and the body temperature only by being worn by the user. Such a smart cloth has an electrode disposed at a measurement site, and when a wearable device serving as a measurement device is electrically connected to the electrode, biological data can be transmitted to the wearable device.
The electrode and the wearable device can be interconnected by, for instance, use of a connector connected to a flexible conductor drawn from the electrode.
As a structure in which a contact of a connector is connected to a flexible conductor, for instance, JP 2020-187972 A discloses a connecting structure shown in
Consequently, the front surface 1A of the flexible substrate 1 comes into contact with the inner surface of the recessed portion 2A of the contact 2, while the rear surface 1B of the flexible substrate 1 comes into contact with the linking conductive member 3. In addition, a contact portion 3A of the linking conductive member 3 contacts the inner surface of the recessed portion 2A at the innermost part of the recessed portion 2A of the contact 2.
Therefore, when a flexible conductor is exposed on the front surface 1A of the flexible substrate 1, the flexible conductor is directly connected to the contact 2; when the flexible conductor is exposed on the rear surface 1B of the flexible substrate 1, the flexible conductor is electrically connected to the contact 2 via the linking conductive member 3. In addition, when flexible conductors are separately exposed on the opposing surfaces, i.e., the front surface 1A and the rear surface 1B of the flexible substrate 1, both the flexible conductors can be connected to a single contact 2.
Thus, the flexible conductor exposed on the front surface 1A of the flexible substrate 1 comes into direct contact with and is electrically connected to the contact 2, but in the case of the flexible conductor exposed on the rear surface 1B of the flexible substrate 1, the flexible conductor is connected to the contact 2 via the linking conductive member 3 disposed between the flexible conductor and the contact 2, so the number of contact points on a conductive path from the flexible conductor exposed on the rear surface 1B of the flexible substrate 1 to the contact 2 increases.
Further, since the dedicated linking conductive member 3 is used, the number of components also increases.
The present invention has been made to overcome the conventional problem as above and aims at providing a sheet type conductive member that can electrically connect a first flexible conductor and a second flexible conductor respectively disposed on a front surface side and a rear surface side of a sheet body to a single contact without using a dedicated linking conductive member.
The present invention is also aimed at providing a connector having such a sheet type conductive member.
A sheet type conductive member according to the present invention is one that extends along a predetermined plane and is attached to a connector, the sheet type conductive member comprising:
a sheet body having insulating properties; and
a first flexible conductor disposed on a front surface side of the sheet body, and a second flexible conductor disposed on a rear surface side of the sheet body,
wherein the sheet type conductive member includes a tongue portion projecting in a tongue shape in the predetermined plane,
wherein a contact arrangement region in which a contact of the connector is arranged is laid out on a front surface of the sheet type conductive member,
wherein the first flexible conductor is exposed on the contact arrangement region,
wherein the second flexible conductor is exposed on a rear surface of the tongue portion, and
wherein at least part of the tongue portion is folded back to a front surface side of the sheet type conductive member so that a contact connecting portion composed of part of the first flexible conductor and part of the second flexible conductor is formed in the contact arrangement region.
A connector according to the present invention comprises:
the above-mentioned sheet type conductive member;
the contact electrically connected to the contact connecting portion composed of the part of the first flexible conductor and the part of the second flexible conductor in the contact arrangement region of the sheet type conductive member; and
a housing having insulating properties and configured to retain the sheet type conductive member and the contact,
wherein the connector is fitted with a counter connector in a fitting direction.
Embodiments of the present invention are described below based on the accompanying drawings.
The four contacts 13 are disposed to project perpendicularly to the sheet type conductive member 15 in two lines parallel to each other.
For convenience, the reinforcement sheet 14 and the sheet type conductive member 15 are defined as extending along an XY plane, the direction in which the four contacts 13 are aligned is referred to as “Y direction,” and the direction in which the four contacts 13 project is referred to as “+Z direction.” The Z direction is a fitting direction in which the connector 11 is fitted to a counter connector.
The top insulator 17 includes a recessed portion 17A opening in the +Z direction, and four contact through-holes 17B formed within the recessed portion 17A. The recessed portion 17A constitutes a counter connector accommodating portion in which part of a counter connector (not shown) is to be accommodated, and the four contact through-holes 17B separately correspond to the four contacts 13. In addition, on a surface, facing in the −Z direction, of the top insulator 17, a plurality of bosses 17C are formed to project in the −Z direction.
The reinforcement sheet 14 is provided to reinforce a mounting object such as a garment (not shown) on which the connector 11 is to be mounted, is made of an insulating material, and has an opening portion 14A formed in the center thereof. Further, a plurality of cutouts 14B separately corresponding to the plurality of bosses 17C of the top insulator 17 are formed along the periphery of the opening portion 14A of the reinforcement sheet 14.
The four contacts 13 are plug-type contacts each made of a conductive material such as metal, and are to be connected to corresponding contacts of a counter connector (not shown) when part of the counter connector is accommodated in the recessed portion 17A of the top insulator 17. Each of the contacts 13 has a tubular portion 13A of cylindrical shape extending in the Z direction, and a flange 13B extending from a −Z directional end portion of the tubular portion 13A along an XY plane.
Of the four contacts 13, three contacts 13 are each used as a signal terminal for transmitting an electric signal, and the remaining one contact 13 is connected to a ground potential and used as a shield terminal.
Four contact arrangement regions 15A for separately arranging the four contacts 13 are laid out on a front surface, facing in the +Z direction, of the sheet type conductive member 15, and a plurality of through-holes 15B separately corresponding to the plurality of bosses 17C of the top insulator 17 are formed at the periphery of the sheet type conductive member 15.
The bottom insulator 16 includes a flat plate portion 16A, and on the flat plate portion 16A, four projections 16B are formed to project in the +Z direction. The four projections 16B separately correspond to the four contacts 13. Further, the flat plate portion 16A is provided with a plurality of through-holes 16C separately corresponding to the plurality of bosses 17C of the top insulator 17.
The four contact through-holes 17B of the top insulator 17, the four contacts 13, the four contact arrangement regions 15A of the sheet type conductive member 15, and the four projections 16B of the bottom insulator 16 are arranged so as to align with each other in the Z direction.
Similarly, the bosses 17C of the top insulator 17, the cutouts 14B of the reinforcement sheet 14, the through-holes 15B of the sheet type conductive member 15, and the through-holes 16C of the bottom insulator 16 are arranged so as to align with each other in the Z direction.
The contact through-holes 17B of the top insulator 17 have an inside diameter larger than an outside diameter of the tubular portions 13A of the contacts 13 and smaller than an outside diameter of the flanges 13B to allow smooth insertion of the tubular portions 13A of the contacts 13.
In addition, the cutouts 14B of the reinforcement sheet 14, the through-holes 15B of the sheet type conductive member 15, and the through-holes 16C of the bottom insulator 16 each have a size slightly larger than an outside diameter of the bosses 17C of the top insulator 17.
As shown in
As shown in
In each of the regions R1 on which the three contacts 13 serving as signal terminals are to be arranged, the insulating layer 18E, the shield layer 18D, and the insulating layer 18C are removed so that the signal wiring layer 18B is exposed toward the +Z direction.
On the other hand, in a +X direction-side portion of the region R2 on which the contact 13 serving as a shield terminal is to be arranged, the insulating layer 18E is removed so that the shield layer 18D is exposed toward the +Z direction. In addition, also in a +X direction-side portion of the sheet type conductive member 15, the shield layer 18D is exposed toward the +Z direction, and is integrally connected to the shield layer 18D exposed in the region R2.
The other region on the front surface, facing in the +Z direction, of the sheet type conductive member 15 is covered with the insulating layer 18E.
In addition, on an outside of the contact arrangement region 15A forming the region R2, the sheet type conductive member 15 has a tongue portion 15C projecting in a tongue shape in the −X direction in an XY plane. A front surface, facing in the +Z direction, of the tongue portion 15C is also covered with the insulating layer 18E.
Further, in the region R2, an insertion hole 15D is formed to extend in the Y direction and penetrate from the front surface to a rear surface of the sheet type conductive member 15, and at a −X directional end portion of the tongue portion 15C, an insertion portion 15E is formed to be wider in the Y direction than the insertion hole 15D.
The through-holes 15B of the sheet type conductive member 15 are arranged to surround the four contact arrangement regions 15A.
As shown in
The other region on the rear surface, facing in the −Z direction, of the sheet type conductive member 15 is covered with the insulating layer 18G.
Here, when the tongue portion 15C projecting in the −X direction on the outside of the region R2 of the sheet type conductive member 15 is folded back to the front surface side of the sheet type conductive member 15, as shown in
Since the insertion portion 15E is formed to be wider in the Y direction than the insertion hole 15D, by inserting the insertion portion 15E into the insertion hole as shown in
That is, the shield layer 18D is exposed on the +X direction-side portion of the region R2, and the shield layer 18F is exposed on a −X direction-side portion of the region R2, so that a contact connecting portion C composed of part of the shield layer 18D and part of the shield layer 18F is formed in the region R2. In the connector 11, the contact connecting portion C is disposed in the region R2 and electrically connected to the contact 13 used as a shield terminal.
As shown in
When the connector 11 is assembled, first, the bosses 17C of the top insulator 17 are separately inserted into the cutouts 14B of the reinforcement sheet 14. At this time, the four contact through-holes 17B of the top insulator 17 are situated within the opening portion 14A of the reinforcement sheet 14.
Subsequently, the tubular portion 13A of each of the contacts 13 is inserted from the −Z direction into the corresponding one of the four contact through-holes 17B of the top insulator 17, and the bottom insulator 16 is pressed against the top insulator 17 in the +Z direction with the sheet type conductive member 15 being sandwiched therebetween. At this time, the flange 13B of each of the contacts 13 is situated on the corresponding contact arrangement region 15A of the sheet type conductive member 15, and the corresponding projection 16B of the bottom insulator 16 is inserted into the projection accommodating portion 13C of each of the contacts 13 while pushing the sheet type conductive member 15.
At this time, when the sheet type conductive member 15 is high in stretchability, the projection 16B is inserted into the projection accommodating portion 13C while being wrapped by the sheet type conductive member 15. On the other hand, when the sheet type conductive member 15 is low in stretchability, it is preferable that the sheet type conductive member 15 is cut in advance at a position corresponding to the projection 16B, and the projection 16B is then inserted into the projection accommodating portion 13C.
In addition, by pressing the bottom insulator 16 against the top insulator 17, the plurality of bosses 17C of the top insulator 17 sequentially penetrate the plurality of through-holes 15B of the sheet type conductive member 15 and the plurality of the through-holes 16C of the bottom insulator 16, and the top insulator 17 and the bottom insulator 16 are fixed to each other through heat deformation of a tip of each of the plurality of bosses 17C projecting on the −Z direction side of the bottom insulator 16. Thus, the assembling operation of the connector 11 is completed.
It should be noted that the flange 13B of each of the contacts 13 is sandwiched between the top insulator 17 and the bottom insulator 16 so that the contacts 13 are fixed to the top insulator 17 and the bottom insulator 16.
Here, in the region R2 of the sheet type conductive member 15 in which the contact 13 used as a shield terminal is arranged, as shown in
Thus, with the connector 11 of Embodiment 1, without using a dedicated linking conductive member, both the shield layer 18D (first flexible conductor) and the shield layer 18F (second flexible conductor) respectively disposed on the front surface side and the rear surface side of the sheet type conductive member 15 can be electrically connected to the single contact 13 arranged in the region R2.
In addition, since the signal wiring layer 18B is exposed in, of the four contact arrangement regions 15A laid out on the front surface of the sheet type conductive member 15, the three regions R1 in which the three contacts 13 used as signal terminals are separately arranged, when the projection 16B of the bottom insulator 16 is inserted into the projection accommodating portion 13C of the contact 13 arranged in the region R1, although not shown, the sheet type conductive member 15 is sandwiched between the lateral surface of the projection 16B and the inner surface of the projection accommodating portion 13C of the contact 13, and the signal wiring layer 18B (third flexible conductor) contacts the inner surface of the projection accommodating portion 13C of the contact 13 with predetermined contact pressure and is electrically connected to the contact 13 arranged in the region R1.
It should be noted that a predetermined patterning is applied to the signal wiring layer 18B, and the three contacts 13 arranged in the three regions R1 are separately connected to three wires each formed of the signal wiring layer 18B and insulated from one another.
As shown in
In Embodiment 1 above, the insertion hole 15D of the sheet type conductive member 15 is formed in the region R2, and the insertion portion 15E of the tongue portion 15C is inserted into the insertion hole 15D, but the invention is not limited thereto; for example, like a sheet type conductive member 25 shown in
In the sheet type conductive member 25, the insertion holes 25D are formed to respectively extend in the Y direction on the +Y direction side and the −Y direction side of the region R2 across the region R2, and a pair of insertion portions 25E are formed, with a distance therebetween in the Y direction, at a −X directional end portion of a tongue portion 25C of the sheet type conductive member 25. Each of the insertion portions 25E is formed to be wider in the Y direction than the corresponding insertion hole 25D.
The sheet type conductive member 25 has the same multilayer structure as that of sheet type conductive member 15 shown in
In addition, as shown in
When the tongue portion 25C is folded back to the front surface side of the sheet type conductive member 25, as shown in
Consequently, as shown in
Even when the sheet type conductive member 25 above is used, as with Embodiment 1 above, without using a dedicated linking conductive member, both the shield layer 18D (first flexible conductor) and the shield layer 18F (second flexible conductor) respectively disposed on the front surface side and the rear surface side of the sheet type conductive member 25 can be electrically connected to the single contact 13 arranged in the region R2.
The connector 31 includes a housing 32 made of an insulating material, a sheet type conductive member 35 and the contact 33 that are retained by the housing 32.
As shown in
As with the sheet type conductive member 15 in Embodiment 1, four contact arrangement regions 35A are laid out on a front surface, facing in the +Z direction, of the sheet type conductive member 35, but as shown in
The opening portion 35B is provided with its inner side with a tongue portion 35C extending in the opening portion 35B in the X direction from the periphery of the −X direction side of the contact arrangement region 35A in an XY plane, and a pair of protruding portions 35D respectively projecting in the opening portion 35B in the Y direction from the periphery of the +Y direction side and the periphery of the −Y direction side of the contact arrangement region 35A in the XY plane. The tongue portion 35C has an X directional length larger than a radius of the opening portion 35B of substantially circular shape, and the pair of protruding portions 35D each have a Y directional length smaller than the radius of the opening portion 35B of substantially circular shape.
As shown in
As shown in
As shown in
Since the tongue portion 35C being folded back at an intermediate portion in the X direction of the tongue portion 35C is sandwiched between the projection 36B and the inner surface of the projection accommodating portion 33C, the pressing portion 36C has a width slightly wider than a width dimension of the tongue portion 35C along a circumference of the projection 36B, and has a shape recessed, toward a central axis of the projection 36B, compared to the lateral surface on the +Y direction side and the lateral surface on the −Y direction side of the projection 36B.
As shown in
When the connector 31 is assembled, as shown in
In this manner, the tongue portion 35C is sandwiched between the pressing portion 36C of the projection 36B and the inner surface of the projection accommodating portion 33C of the contact 33, but since the tongue portion 35C is folded back, the shield layer 18F contacts the inner surface on the −X direction side of the projection accommodating portion 33C of the contact 33 with predetermined contact pressure, the shield layer 18F is electrically connected to the contact 33.
In addition, as shown in
Since the shield layer 18D is exposed on the front surface, facing in the +Z direction, of these protruding portions 33D, the shield layer 18D of the pair of protruding portions 35D contacts the inner surface on the +Y direction side and on the −Y direction side of the projection accommodating portion 33C of the contact 33 with predetermined contact pressure, whereby the shield layer 18D is electrically connected to the contact 33.
Consequently, the shield layer 18F of the tongue portion 35C and the shield layer 18D of the pair of protruding portions 35D are electrically connected to the contact 33.
In this manner, also with the connector 31 of Embodiment 2, without using a dedicated linking conductive member, both the shield layer 18D (first flexible conductor) and the shield layer 18F (second flexible conductor) respectively disposed on the front surface side and the rear surface side of the sheet type conductive member 35 can be electrically connected to the single contact 33 arranged in the contact arrangement region 35A.
In addition, although not shown, as with Embodiment 1, the other contacts 33 used as signal terminals are separately disposed in the contact arrangement regions of the sheet type conductive member 35 on which the signal wiring layer 18B is exposed, and are electrically connected to the signal wiring layer 18B. Since the signal wiring layer 18B is disposed between the shield layer 18D and the shield layer 18F respectively disposed on the front side surface and the rear side surface of the sheet type conductive member 35 while being insulated from the these shield layers 18D and 18F, by connecting, to a ground potential, the contact 33 connected to the shield layer 18D and the shield layer 18F, a shield effect with respect to the signal wiring layer 18B is exhibited, and it is possible to carry out highly accurate signal transmission with reduced influence of external disturbances caused by, for example, electromagnetic waves.
Instead of the sheet type conductive member 35, a sheet type conductive member 45 shown in
In the sheet type conductive member 45, an insertion hole 45F penetrating from the front surface to a rear surface of the sheet type conductive member 45 is formed at a root portion of the tongue portion 45C and inside the contact arrangement region 45A, and an insertion portion is formed, at a +X directional end portion of the tongue portion 45C, to be wider in the Y direction than the insertion hole 45F.
Owing to the use of the sheet type conductive member having such a structure, the tongue portion 45C being folded back to the front surface side of the sheet type conductive member 45 is retained because the insertion portion 45E formed at the end portion of the tongue portion is inserted into the insertion hole 45F of the sheet type conductive member 45 when the tongue portion 45C is folded back at an intermediate portion in the X direction of the tongue portion 45C as with Embodiment 1.
Therefore, the operability in assembling the connector can be improved.
Further, a sheet type conductive member 55 shown in
In the sheet type conductive member 55, an insertion hole 55F penetrating from the front surface to a rear surface of the sheet type conductive member 55 is formed at the −X direction side of the tongue portion 55C and outside the contact arrangement region 55A, and an insertion portion 55E is formed, at a +X directional end portion of the tongue portion 55C, to be wider in the Y direction than the insertion hole 55F.
Owing to the use of the sheet type conductive member 55 having such a structure, the tongue portion 55C being folded back to the front surface side of the sheet type conductive member 55 is retained because the insertion portion 55E formed at an end portion of the tongue portion is inserted into the insertion hole 55F of the sheet type conductive member 55 when the tongue portion 55C is folded back at an intermediate portion in the X direction of the tongue portion 55C.
Therefore, even when the sheet type conductive member is used, the operability in assembling the connector can be improved.
While the sheet type conductive members 15, 25, 35 used in Embodiments 1 and 2 above have the multilayer structure shown in
In addition, while the two conductive layers, i.e., the shield layer 18D and the shield layer 18F of the sheet type conductive member 15, 25, 35 are connected to the single contact 13, 33 used as a shield terminal in Embodiments 1 and 2 above, the invention is not limited thereto. For example, a plurality of tongue portions are formed in a sheet type conductive member having three or more conductive layers, and these tongue portions are folded back; owing to this configuration, a contact connecting portion composed of parts of the respective conductive layers can be formed in a contact arrangement region, and thus, the three or more conductive layers can be connected to a single contact in the same manner.
In addition, while the connector 11 according to Embodiment 1 above and the connector 31 according to Embodiment 2 above have the four contacts 13, 33 including the contact used as a shield terminal and the contacts used as signal terminals, the invention is not limited to this number of contacts, and it suffices if the connector includes at least a single contact electrically connected to the first flexible conductor and the second flexible conductor respectively disposed on the front surface side and the rear surface side of the sheet body of the sheet type conductive member 15, 25, 35.
While the plug-type contacts 13, 33 are used in the above-described Embodiments 1 and 2, the invention is not limited thereto, and it is also possible to similarly configure a connector having receptacle-type contacts.
While, in the connector 11 of Embodiment 1, the reinforcement sheet 14 is disposed between the bottom insulator 16 and the top insulator 17, the reinforcement sheet 14 may be omitted when it is not necessary to reinforce a mounting object such as a garment to which the connector 11 is to be attached. In addition, the reinforcement sheet 14 used in Embodiment 1 may be disposed between the bottom insulator 36 and the top insulator 37 of the connector 31 of Embodiment 2.
Number | Date | Country | Kind |
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2022-102407 | Jun 2022 | JP | national |