The disclosure of Japanese Patent Application No. 2014-197439 filed on Sep. 26, 2014 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
The present disclosure relates to a sheet width aligning device and a sheet feeding device.
Image processing apparatuses, typified by digital multi-function peripherals, are provided with a sheet feeding device that feeds sheets of paper. The sheet feeding device includes a manual feed tray that accommodates various types of media suitable to be manually fed. The sheets are aligned with each other in the width direction and the aligned sheets are placed properly in the manual feed tray. In short, the properly aligned sheets along the width are loaded.
There are some well-known techniques of aligning sheets of paper along the width. A typical sheet width aligning device includes a pair of width aligning cursors each having cylindrical driven rotors that rotate horizontally and springs that serve as elastic members. To align the sheets along the width, the springs bias the driven rotors so as to separate the driven rotors away from an inner side surface of the width aligning cursors. According to the typical sheet width aligning device, the driven rotors biased in the direction in which the driven rotors separate away from the inner side surface produce bouncing motion that absorbs the displacement of the sheets in the width direction, thereby reliably aligning the sheets along the width.
In one aspect of the present disclosure, a sheet width aligning device includes an elevator tray, a pair of guides, a pair of racks, and a pinion. The elevator tray can accommodate sheets of paper thereon and can move up and down between a lower position where the sheets are loaded and an upper position where the sheets are fed. The pair of guides are provided on the elevator tray and capable of moving in the width direction of the sheets. The width direction intersects a feed direction in which the sheets are fed. The pair of guides abut against sheet edges extending along the feed direction on the elevator tray to limit the movement of the sheets in the width direction. The pair of racks are coupled with the pair of guides, respectively. The pinion is rotatably supported by inserting a shaft portion into a shaft hole formed in the pinion. The shaft portion projects from the elevator tray. The sheet width aligning device is configured to move the pair of guides so as to increase or decrease the distance therebetween in operative association with the pair of racks meshed with the pinion. The sheet width aligning device includes a pressing mechanism. The pressing mechanism is provided on the back face side of the elevator tray and includes an abutment member that abuts against the pinion. The pressing mechanism separates the abutment member away from the pinion when the elevator tray is in the lower position, while abutting the abutment member against the pinion to press the pinion when the elevator tray is in the upper position.
In another aspect of the present disclosure, a sheet feeding device includes a sheet feeding mechanism that feeds sheets of paper and a sheet width aligning device that aligns the sheets in the width direction. The sheet width aligning device included in the sheet feeding device is the one described above.
An embodiment of the present disclosure will be described below. First of all, description will be made about the configuration of a digital multi-function peripheral (hereinafter, sometimes simply referred to as “multi-function peripheral”) equipped with a sheet feeding device including a sheet width aligning device according to the embodiment of the disclosure.
Referring to
The multi-function peripheral 11 operates as a copier by causing the image forming unit 15 to form an image based on data of images of documents read by the image reading unit 14. In addition, the multi-function peripheral 11 operates as a printer by receiving image data transmitted via the network interface unit 18 from computers 26a, 26b, 26c connected to the network 25 and causing the image forming unit 15 to form images based on the image data and print it on paper. In other words, the image forming unit 15 operates as a printing unit for printing required images. Furthermore, the multi-function peripheral 11 operates as a facsimile by receiving image data transmitted from the public line 24 through the facsimile communication unit 17 and causing the image forming unit 15 to form images using the image data via the DRAM, or by transmitting image data of a document, read by the image reading unit 14, through the facsimile communication unit 17 to the public line 24. In short, the multi-function peripheral 11 has a plurality of functions relating to image processing, such as a copying function, a printer function, and a facsimile function. The multi-function peripheral 11 also has a function of minutely setting each of the functions.
The image processing system 27 includes the multi-function peripheral 11 configured as described above and the computers 26a, 26b, 26c connected to the multi-function peripheral 11 via the network 25. This embodiment shows three computers 26a to 26c. Each of the computers 26a to 26c can make a print request to the multi-function peripheral 11 via the network 25 to perform printing. The multi-function peripheral 11 may be connected to the computers 26a to 26c with wires, such as local area network (LAN) cables, or may be wirelessly connected. In addition, other digital multi-function peripherals and servers may be connected within the network 25.
Next, description will be made about the detailed configuration of the sheet feeding device 19 included in the multi-function peripheral 11, according to the embodiment of the disclosure.
Referring to
The sheet feeding device 19 includes a sheet table 28 on which sheets of paper are placed, a transport roller 29 that advances the sheets on the sheet table 28, and a sheet width aligning device 31 that is disposed on the sheet table 28 and is used to align the sheets on the sheet table 28 in the width direction. The sheet feeding device 19 feeds the sheets on the sheet table 28 to the image forming unit 15 disposed inside the multi-function peripheral 11. In the state shown in
The sheet width aligning device 31 on the sheet table 28 aligns a plurality of sheets, which are loaded on the sheet table 28, in the width direction. Specifically, the sheets aligned in the width direction by the sheet width aligning device 31 are the same in size. The sheet width aligning device 31 can prevent image displacement in the width direction on the sheet during printing.
The sheet width aligning device 31 includes an elevator tray 32 that can accommodate sheets of paper thereon and can move up and down, and a pair of guides 34a, 34b that limit the movement of the sheets on the elevator tray 32 in the width direction. The sheet width aligning device 31 is disposed on the sheet table 28 provided in the sheet feeding device 19. A mechanism for aligning the width of the sheets is provided on the elevator tray 32. The sheets are placed on a placement surface 33a, which is a front face positioned at an upper side of the elevator tray 32. After sheets of paper are loaded, the sheet feeding device 19 lifts up the elevator tray 32 only at a predetermined angle in response to depression of a start key (not shown) provided on the operation unit 13. Lifting the elevator tray 32 brings the uppermost sheet on the elevator tray 32 into contact with the transport roller 29. Then, the transport roller 29 is rotated with predetermined timing. With the rotation of the transport roller 29, the loaded sheets are sequentially fed into the multi-function peripheral 11. After an image is formed on a sheet, or an image is printed on a sheet, the sheet is discharged outside the multi-function peripheral 11.
The elevator tray 32 has a pair of guide grooves 39a, 39b that guide the pair of guides 34a, 34b, respectively, to move in the width direction of the sheets. The pair of guides 34a, 34b can be manually moved along the guide grooves 39a, 39b, respectively, on the elevator tray 32 in the width direction of the sheets. The width direction of the sheets is indicated by Arrow D1 shown in
The guides 34a, 34b are formed by bending plate members in the vertical direction, respectively, and also are formed to be so-called L-shape in cross section, respectively. The guides 34a, 34b have thin plate-like base portions 40a, 40b formed in parallel with the elevator tray 32, and abutment portions 35a, 35b raised from the base portions 40a, 40b, respectively. The abutment portions 35a, 35b abut against sheet edges extending along the feed direction, respectively. The abutment portions 35a, 35b are formed as if they stand vertically on the placement surface 33a. The abutment portions 35a, 35b are oriented in parallel with the direction in which the sheets are advanced, and are opposed to each other in the width direction of the sheets. In the pair of guides 34a, 34b, the guide 34a is arranged on the front side of the multi-function peripheral 11, while the guide 34b is arranged on the rear side of the multi-function peripheral 11.
The rack 36a is composed of a thin strip member 37a. The rack 36a has teeth 38a cut in one longitudinal side of the thin strip member 37a almost entirely from one end to the other. Similarly, the rack 36b is composed of a thin strip member 37b having teeth 38b cut in one longitudinal side of the thin strip member 37b. The teeth 38a, 38b are cut in a direction perpendicular to the direction in which the racks 36a, 36b move. Therefore, the teeth 38a, 38b are cut so as to be able to mesh with a spur gear.
The rack 36a is coupled with the base portion 40a, and in other words, the rack 36a, base portion 40a, and guide 34a are an integral component. The rack 36b is coupled with the base portion 40b, and in other words, the rack 36b, base portion 40b, and guide 34b are an integral component. The sheet width aligning device 31 includes a resin component integrally formed with the rack 36a, base portion 40a, and guide 34a, and is configured so that the guide 34a and base portion 40a are disposed on the placement surface 33a side, while the rack 36a is disposed on the back face 33b side which is opposite to the placement surface 33a. Similarly, the sheet width aligning device 31 includes a resin component integrally formed with the rack 36b, base portion 40b, and guide 34b, and is configured so that the guide 34b and base portion 40b are disposed on the placement surface 33a side, while the rack 36b is disposed on the back face 33b side which is opposite to the placement surface 33a. The rack 36a moves in the width direction of the sheets in operative association with the base portion 40a and guide 34a. Similarly, the rack 36b moves in the width direction of the sheets in operative association with the base portion 40b and guide 34b.
The pinion 41 is a so-called spur gear. That is, the teeth of the pinion 41 are cut in parallel with its rotational axis. The pinion 41 has a shaft hole 42 passing therethrough in the thickness direction at the center. An inner wall straightly extending through the pinion 41 in the thickness direction forms the shaft hole 42. The center of the shaft hole 42 is the center of rotation of the pinion 41. In addition, the pinion 41 has a circular recessed portion (not shown) between the teeth 43 formed on the radially outer edge and the shaft hole 42 in the radial direction. The circular recessed portion is recessed from one side toward the other side of the pinion 41 in the thickness direction. The pinion 41 is also made of resin.
The pinion 41 meshes with both the pair of racks 36a, 36b. The pinion 41 and the racks 36a, 36b are arranged so that the teeth 43 of the pinion 41 mesh with the teeth 38a, 38b of the racks 36a, 36b. The racks 36a, 36b move in opposite directions to each other with rotation of the pinion 41. Specifically, rotation of the pinion 41 increases or decreases the distance between the guides 34a, 34b, which are operatively associated with the racks 36a, 36b, respectively, in the width direction of the sheets.
The sheet width aligning device 31 includes a shaft portion 46 used to attach the pinion 41. The shaft portion 46 is formed on the back face 33b side of the elevator tray 32 so as to project from the back face 33b. In other words, the shaft portion 46 is provided on the elevator tray 32 so as to project toward the side where the pinion 41 is attached. The shaft portion 46 has a gap 47 therein. The shaft portion 46 is shaped almost like a circular truncated cone extending upward from the back face 33b of the placement surface 33a and being hollowed out in the center. An end part of the shaft portion 46 is partially cut out to form an engagement piece (snap-fit joint). The shaft portion 46 slips into the shaft hole 42 of the pinion 41 by bending the engagement piece having a claw on the tip to fit in the shaft hole 42 of the pinion 41. When the shaft portion 46 is inserted completely, the claw of the engagement piece engages with the edge of the shaft hole 42 to prevent the shaft portion 46 from slipping out from the shaft hole 42. Note that the top end of the shaft portion 46 is chamfered.
The sheet width aligning device 31 includes a pressing mechanism 51 that abuts against a lower surface 44, which is a face of the pinion 41 positioned on the lower side in the thickness direction, to pressing the pinion 41 in the thickness direction. Specifically, the pressing mechanism 51 in this embodiment includes a linking member 52 that serves as an abutment member being capable of abutting against the lower surface 44 of the pinion 41, and a spring hook 61 that serves as an elastic member causing the linking member 52 to press the pinion 41 by means of its elastic deformation.
The spring hook 61 is a coil spring hook, or more generally a tension/extension spring hook. The spring hook 61 has hook-shaped claws 62a, 62b on opposite ends. The claw 62a hooks on the first engagement hole 58a, and the claw 62b hooks on the second engagement hole 58b, thereby attaching the spring hook 61 to the first and second engagement holes 58a, 58b. The spring hook 61 in the state shown in
Referring to
In the lower position, as shown in
Once the sheets are loaded, the presence of the sheets is sensed (S12). In this embodiment, the sheets are sensed by using an actuator (not shown), or other components, disposed near the transport roller 29. Then, it is detected whether the start key on the operation unit 13 has been depressed (S13).
If depression of the start key is detected (YES in S13), the sheets are transported. Specifically, the sheets loaded in the sheet feeding device 19 are fed one by one from the top into the multi-function peripheral 11. To feed the sheets, the control unit 12 brings the pressing mechanism 51 into operation.
Specifically, a forward end of the elevator tray 32 along the paper feeding direction is moved up (S14). In this step, a part of the elevator tray 32 on the side closer to the multi-function peripheral 11 is raised up by a predetermined amount so that the transport roller 29 abuts against the uppermost sheet on the elevator tray 32. The direction in which the elevator tray 32 is moved up is indicated by Arrow D3 in
Since the claw 62a, which is formed on one end of the spring hook 61, is engaged with the first engagement hole 58a, and the claw 62b, which is formed on the other end of the spring hook 61, is engaged with the second engagement hole 58b, the upward movement of the elevator tray 32 applies a force to the spring hook 61 in a direction in which the spring hook 61 extends. An elastic force of the spring hook 61, more specifically, a force that restores the tension/extension spring hook 61 to its natural length in the downward direction, which is the opposite direction to the direction indicated by Arrow D3, lifts the claw 62a of the spring hook 61 in the upward direction indicated by Arrow D3, by means of the principle of leverage using the shaft portion 56 as a fulcrum. Then, the tip end 54 of the linking member 52 having made contact with the lower surface 44 of the pinion 41 presses against the pinion 41 (S15). When the pinion 41 pressed by the linking member 52 rotates, sliding friction between the lower surface 44 of the pinion 41 and the tip end 54 of the linking member 52 increases.
At this point, the sheet feeding operation is started (S16). Since it is a large load to move the guides 34a, 34b with the pinion 41 meshed with the racks 36a, 36b, the possibility of increasing the distance between the guides 34a, 34b can be reduced. Consequently, the possibility of skewing the sheets during paper feeding can be also reduced. Subsequently, formed images are printed on the sheets (S17). Reduction of the possibility of skewing sheets can provide more appropriate printing. On the other hand, if depression of the start key is not detected (NO in S13), the elevator tray 32 remains awaiting at the lower position (S18) until the sheets are completely loaded.
According to the sheet width aligning device 31, when the sheets are loaded on the elevator tray 32 in the lower position, the linking member 52 included in the pressing mechanism 51 is separated from the pinion 41, thereby making the load small for the movement of the guides 34a, 34b with the pinion 41 meshed with the pair of racks 36a, 36b. Consequently, when a user loads sheets of paper on the elevator tray 32, the loads on the user to increase or decrease the distance between the guides 34a, 34b can be made small. On the other hand, when the sheets on the elevator tray 32 in the upper position are being advanced, the load to move the guides 34a, 34b with the pinion 41 meshed with the racks 36a, 36b is increased because the linking member 52 included in the pressing mechanism 51 presses against the pinion 41. This can reduce the possibility that the distance between the guides 34a, 34b may happen to increase. Thus, the sheet width aligning device 31 can provide excellent handleability and reduce the possibility of skewing sheets.
The sheet feeding device 19 also can provide excellent handleability and reduce the possibility of skewing sheets.
In this embodiment, since the pressing mechanism 51 includes the linking member 52 that serves as an abutment member capable of abutting against the lower surface 44 of the pinion 41, and the spring hook 61 that serves as an elastic member allowing the linking member 52 to press against the pinion 41 by means of the elastic deformation, the pressing mechanism 51 can appropriately abut the linking member 52 against the pinion 41 by means of the elastic deformation of the spring hook 61. In this embodiment, the spring hook 61, as an elastic member, biases the linking member 52 to press against the pinion 41 after the elevator tray 32 is placed at the upper position, and therefore the linking member 52 can be brought into proper contact with the pinion 41 by means of the elastic deformation of the spring hook 61.
The racks 36a, 36b are provided in a pair so as to move together with the pair of guides 34a, 34b, respectively, in the width direction of the sheets, and therefore, both the guides 34a, 34b can smoothly move in operative association with the racks 36a, 36b.
Although a spring hook is used as an elastic member in this embodiment, the present disclosure is not limited thereto, and can use another type of elastic member, for example, a rubber member. Alternatively, the present disclosure can dispense with any elastic member, but can be configured to enable or disable the operation of the pressing mechanism by using the control unit.
Although the shaft hole passes through the pinion in the thickness direction in this embodiment, the present disclosure is not limited thereto, and the shaft hole does not need to pass through the pinion in the thickness direction, alternatively, the shaft hole may be a recessed portion recessed in the pinion in the thickness direction.
Although the sheet width aligning device is applied to a manual sheet feeding device in this embodiment, the present disclosure is not limited thereto, and the sheet width aligning device can be applied to an ADF where an original document is loaded to automatically read. In addition, the sheet width aligning device may be provided in a paper feed cassette for accommodating a plurality of sheets to be printed in a digital multi-function peripheral.
Although the sheet feeding device is controlled by a control unit provided in the digital multi-function peripheral in this embodiment, the present disclosure is not limited thereto, and the sheet feeding device can be configured to be controlled by a standalone control unit provided to the sheet feeding device.
It should be understood that the embodiment and examples disclosed herein are illustrative and non-restrictive in every respect. The scope of the present disclosure is defined by the terms of the claims, rather than by the foregoing description, and is intended to include any modifications within the scope and meaning equivalent to the terms of the claims.
The sheet width aligning device and sheet feeding device according to the present disclosure are effectively used to meet demands for excellent handleability for users and reduction of the possibility of skewing.
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2014-197439 | Sep 2014 | JP | national |
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