Information
-
Patent Grant
-
6795676
-
Patent Number
6,795,676
-
Date Filed
Monday, June 3, 200222 years ago
-
Date Issued
Tuesday, September 21, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Oblon, Spivak, McClelland, Maier & Neustadt, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 399 320
- 399 322
- 399 323
- 399 328
- 399 329
- 219 216
- 271 301
- 271 308
- 271 310
- 271 311
- 271 900
-
International Classifications
-
Abstract
A fixing apparatus includes a fixing member to be heated and a pressure-contacting member for pressure contacting the fixing member. The fixing apparatus directs and conveys a recording member through a nip formed between the fixing member and pressure applying member in such a manner that a toner image carried on a recording member contacts the fixing member in order to be fixed thereto with heat and pressure. The fixing apparatus is configured to direct a tip margin of the recording member toward the pressure applying member across a virtual linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip. A fixing member side separation device may be separately provided from the surface of the fixing apparatus so as to separate the recording member exiting from the nip. A gap formed between the downstream end of the nip and the tip of the fixing member side separation device is set smaller than the width of the tip margin.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
This application claims priority under 35 USC § 119 to Japanese Patent Application Nos. 2001-222186, 2001-167346, and 2001-261814 filed on Jul. 23, 2001, Jun. 1, 2001, Aug. 30, 2001, respectively, the entire contents of which are herein incorporated by reference.
BACKGROUND OF THE INVENTION
1 Field of the Invention
The present invention relates to a fixing apparatus and an image forming apparatus including a heat fixing member and a pressure applying member pressure contacting the fixing member.
In particular, the present invention relates to a fixing apparatus and image forming apparatus capable of fixing a toner image to a recording member while directing and conveying the recording member to and through a nip formed between the fixing member and pressure applying member in such a manner that the toner image contacts the fixing member.
2. Discussion of the Background
It has been well known that a fixing apparatus of the above-described type is adopted in an image forming apparatus, such as a copier, a printer, a facsimile, a combined machine having at least one of them, and etc. In such a type of the fixing apparatus, since the toner fuses when passing the nip formed between the fixing and pressure applying members, the toner likely functions as adhesive agent and the recording member ejected from the nip is not separated and wraps around the surface of the fixing member. In particular, in an image forming apparatus farming a full-color image, since different color toner images are superimposed on a recording member and fixed by a fixing apparatus, a plenty of toner necessarily fuses in the nip, and thus adhesive force of the toner increases. As a result, the recording member more readily wraps around the fixing member.
Then, in the past, a separation member including a plurality of separation claws is configured to contact a surface of a fixing member and separate a recording member ejected from a nip from the surface of the fixing member in order for the recording member not to wrap around the surface of the fixing member. However, since the separation claw contacts the surface of the fixing member via its tip, the surface likely is cut (e.g, damaged). As a result, a mark appears on a toner image after passing through the nip in accordance with the cut, and resulting in inferior toner image quality as a result of fixing.
To remove such a disadvantage, a fixing apparatus is proposed to arrange a separation claw separating from a surface of the fixing member. However, a recording member ejected from the nip likely enters into a gap formed between the fixing member and separation claw while sticking the surface of the fixing member. As a result, a separation function of the recording member is weakened and wrapping likelihood of the recording member around the fixing member increases.
In addition, there exists a case when a fixed toner image is formed on a backside surface of the recording member carrying a toner image on the other side to be fixed. In such a situation, since the toner image on the backside surface is fused by heat while passing through the nip, the recording member likely wraps around the surface of the pressure applying member. To avoid such a problem, a separation claw preferably contacts the surface of the pressure applying member. However, a similar problem arises as described in the above.
SUMMARY OF THE INVENTION
The present invention has been made in view of such problems and to address and resolve such problems. Accordingly, it is an object of the present invention to provide a novel fixing apparatus including a fixing member and a pressure applying member configured to pressure contact the fixing member. The fixing apparatus directs and conveys a recording member through a nip formed between the fixing member and pressure applying member so that a toner image carried on the recording member can contact the fixing member to be fixed thereto with heat and pressure. The fixing apparatus is configured to direct a margin formed in a transfer direction tip of the recording member across a virtual linear extension line drawn from a downstream end to an upstream end both in the nip toward the pressure applying member, when only the margin exits from the nip. A fixing member side separation device is provided so as to separate the recording member ejected from the nip not contacting the surface of the fixing apparatus. In addition, a gap between the downstream end of the nip and the tip of the fixing member side separation device is set smaller than the width of the margin of the downstream end.
In yet another embodiment, a JIS-A (Asker-C) hardness of the surface of the pressure applying member of the nip at the downstream end may be larger than that of the downstream end of the fixing member.
In another embodiment, a pressure applying member side separation device is provided with its tip contacting the surface of the pressure applying member.
In yet another embodiment, a JIS-A hardness of the surface of the fixing member in the nip in the downstream end is substantially the same to that of the downstream end of the surface of the pressure applying member.
In yet another embodiment, a JIS-A hardness of the surface of the fixing member of the nip in the downstream end is higher than that of the downstream end of the pressure applying member.
In yet another embodiment, a fixing member side separation device is provided with its tip contacting the surface of the fixing member.
In yet another embodiment, gap maintaining members are provided on respective tips of the fixing member side separation devices disposed in a direction perpendicular to the transfer direction so as to contact the surface of a non-transfer member passage area of the fixing member so that a gap formed between the tip of the fixing member side separation device and the surface of the fixing member is maintained.
In yet another embodiment, gap maintaining members are also provided on respective tips of the pressure applying member side separation devices so as to contact the surface of a non-transfer member passage area of the pressure applying member so that a gap formed between the tip of the pressure applying member side separation device and the surface of the pressure applying member is maintained.
In yet another embodiment, the fixing member side separation device is a single separation member type.
In yet another embodiment, the pressure applying member side separation device is a single separation member type.
In yet another embodiment, the fixing member side separation device includes an opening for ventilation.
In yet another embodiment; the pressure applying member side separation device includes an opening for ventilation.
In yet another embodiment, the fixing member side separation device is formed from a sheet like separation member, and is biased by a tension applying member in a direction perpendicular to the transfer direction.
In yet another embodiment, the pressure applying member side separation device is formed from a sheet like separation member, and is biased be a tension applying member in a direction perpendicular to the transfer direction.
In yet another embodiment, toner includes, at least, plastic, colorant, and wax.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the present invention and many of the attendant advantages, thereof will be readily obtained as the same becomes better understood by the following detailed description when considered in connection with the accompanying drawings, wherein:
FIG. 1
is a schematic cross sectional diagram for illustrating one example of an image forming apparatus;
FIG. 2
is a cross sectional view for illustrating one example of a fixing apparatus;
FIG. 3
is an enlarged view for illustrating the fixing apparatus illustrated in
FIG. 2
;
FIG. 4
is an explanatory chart for illustrating a margin on a recording member;
FIG. 5
is a cross sectional view for illustrating another fixing apparatus:
FIG. 6
is a cross sectional view for illustrating still another fixing apparatus:
FIG. 7
is an enlarged explanatory chart for illustrating the fixing apparatus of
FIG. 6
;
FIG. 8
is a cross sectional view for illustrating still another fixing apparatus;
FIG. 9
is a cross sectional view for illustrating yet another fixing apparatus
FIG. 10
is a cross sectional view for illustrating yet another fixing apparatus
FIG. 11
is a plan view for illustrating one example of a separation member supporting apparatus;
FIG. 12
is a perspective view for illustrating a condition in that a gap-maintaining member of
FIG. 11
contacts the surface of the fixing roller;
FIG. 13
is an explanatory diagram for illustrating a still another fixing apparatus;
FIG. 14
is a schematic chart for illustrating a color image forming apparatus installing one exemplary configuration of a fixing apparatus according to the present invention;
FIG. 15
is a schematic enlarged chart for illustrating a configuration of the fixing apparatus utilized in the image forming apparatus of
FIG. 14
;
FIG. 16
is a schematic enlarged configuration chart for illustrating a fixing roller and pressure applying roller utilized in the fixing apparatus of
FIG. 15
;
FIG. 17
is an exploded perspective view for illustrating a fixing roller, and a separation sheet, and a guide member utilized in the fixing apparatus of
FIG. 15
;
FIGS. 18A and 18B
are enlarged cross sectional views each for illustrating a guide member utilized in the fixing apparatus of
FIG. 15
, and conditions before and after the separation sheet is attached;
FIG. 19
is an enlarge cross sectional view-for illustrating a tip of the separation sheet utilized in the fixing apparatus of
FIG. 15
;
FIG. 20
is a schematic chart for illustrating a configuration of a color image forming apparatus including the fixing apparatus of the other embodiment of the present invention;
FIG. 21
is an enlarged schematic view for illustrating a fixing apparatus utilized in the color image forming apparatus of
FIG. 20
;
FIG. 22
is a side view for illustrating a relevant part configuration of an L-type bracket and separation sheet utilized in the fixing apparatus according to the present invention;
FIG. 23
is a plan view for illustrating a relevant part configuration of the fixing apparatus of
FIG. 22
; and
FIG. 24
is a side view for illustrating a relevant part configuration of a fixing roller and pressure-applying device utilized in the other embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to the drawings, wherein like reference numerals and marks designate identical or corresponding parts throughout several views, in particular, in
FIG. 1
, a schematic image forming apparatus
1
is illustrated using a vertical cross sectional view. The image forming apparatus
1
may include an image formation member
2
for forming a toner image on a recording member, a sheet feeding device
3
for feeding recording members to the image formation member
2
, and a fixing apparatus
4
for fixing a toner image formed on the recording member. An exemplary configuration of the fixing apparatus
4
simply illustrated by a block may be described later in detail. The image formation device
2
may include a drum shaped photo-conductive member
5
serving as one example of an image carrier, and the surface of the PC member
5
is charged in a prescribed polarity while rotating clockwise. To the charged surface, a laser beam “L” ejected from a laser writing unit
7
serving as one example of an exposure apparatus may be modulated and irradiated. Thereby, a latent image may be formed on the PC member surface. The latent image may then be visualized by the developing apparatus
8
to be a toner image. The toner image may then be transferred by a transfer apparatus
9
onto a recording member transferred from the sheet feeding apparatus
3
. A cleaning apparatus
10
may remove remaining and sticking toner on the PC drum surface after the toner image transfer.
The sheet-feeding device
3
may include a cassette
11
containing recording members P such as transfer sheets, plastic sheets, etc. The recording members P may be fed from the cassette
11
from the upper most one by rotation of a feeding roller
12
. The recording member may then be fed to a transfer station formed between the PC member
5
and transfer apparatus
9
. Then, the toner image on the PC member
5
may be transferred onto recording member as described above. Thus, the recording member carrying the toner image in such a manner may then be transferred through the fixing apparatus
4
as illustrated by an arrow “A”, and passes therethrough. At that time, the toner image on the recording member may be fixed. The recording-member passing through the fixing apparatus
4
may then be ejected on a tray
14
outside the image forming apparatus.
FIG. 2
is an enlarged cross sectional view illustrating one example of a fixing apparatus
4
. The fixing apparatus
4
may include a fixing roller
15
as a fixing member, and a pressure roller a pressure
16
pressure contacting the fixing roller
15
as a pressure applying member. A nip “N” may be formed due to pressure contact of these rollers
15
and
16
. The fixing roller
15
and pressure roller
16
may each be formed in a cylindrical shape having a cross section having circular outer circumference. In an illustrated example, these rollers
15
and
16
may each be formed in a hollow cylindrical shape. The fixing roller
15
may rotate clockwise, and the pressure roller
16
may rotate counterclockwise.
The nip N formed between these rollers
15
and
16
may be controlled by a heating device to maintain an appropriate temperature for fixing a toner image. In the example, halogen heaters
17
and
18
may be disposed inside the fixing and pressure rollers
15
and
16
as heat sources, respectively. These heaters
17
and
18
may be controlled by a temperature control device (not shown) to turn ON/OFF in order to maintain the appropriate temperature.
The recording member “P” carrying a not yet fused toner image “T” may be conveyed to the fixing apparatus
4
in a direction illustrated by an arrow “A”. The recording member “P” may pass through the nip “N” while directing the toner image “T” to the surface of the fixing roller
15
.
Thereby, the toner image “T” on the recording member “P” may be fixed thereonto by the heat and pressure.
A basic configuration employed in the below described various examples will be substantially the same to that described above. Instead of using the above-described configuration of rollers
15
and
16
of
FIG. 2
, the fixing member can be formed by a rotating seamless fixing belt wound and driven by a guide member as described later. The pressure applying member can also be a seamless pressure belt wound and driven by a guide member. In such a manner, these fixing and pressure applying members can be various conformations.
Now, when a toner image “T” carried on the recording member “P” passes through the nip “N” of the fixing apparatus
4
illustrated in
FIG. 2
, the toner may fuse therein. To avoid the recording member “P” ejected from the nip “N” from wrapping around the surface of the fixing roller
15
due to adhesive force of the toner, the below described configuration may be adopted.
FIG. 3
is an enlarged explanatory chart illustrating a nip “N” formed between the fixing and pressure rollers
15
and
16
, and a recording member “P” passing therethrough. As illustrated in
FIGS. 2 and 3
, a fixing member side separation device
19
for separating a recording member “P” ejected from the nip “N” from the fixing member (e.g. the fixing roller
15
in this example) may be arranged in the vicinity of an outlet of the nip “N” while being separated from the surface of the fixing member. Such a fixing member side separation device
19
may be shaped in appropriate, such as a sheet state separation member
20
.
A toner image may be formed on an image region, slashed and having a note “IA”, of the recording member as illustrated in
FIG. 4. A
margin “M” where no toner image is formed may appear in a portion outside the image region “IA”. The recording member “P” may be transferred in a direction shown by an arrow “A” and invade the fixing apparatus
4
. A width of a blank “M
1
” located in a tip in the transfer direction “A” is supposed to be “W” ranging from about 2 mm to about 5 mm.
FIGS. 2 and 3
, and also
FIGS. 5
to
10
, illustrate a condition where only the tip blank “M
1
” is just ejected from the nip “N”. Now, if a gap formed between an outlet end of the nip N (i.e., a downstream end NE) and a tip, facing the fixing member, of the fixing member separation device
19
is supposed to be “G” as illustrated in
FIG. 3
, the gap G maybe set smaller in size than the width “W”. Accordingly, when only the entire margin M
1
of the tip of the recording member P exits from the nip N as illustrated in
FIGS. 2 and 3
, the tip of the fixing member side separation device
19
may enter and position at a space formed between the margin M
1
and fixing roller
15
.
A JIS-A (Japanese Industrial Standard-A) (Asker-C) hardness of the surface of the pressure roller
16
may be set higher than that of the surface of the fixing roller
15
, and is preferably twenty to forty times thereof. In such a manner, by setting a surface hardness of these rollers
15
and
16
, the pressure roller
16
may break into and deform the surface of the fixing roller
15
side the surface by pressure as illustrated in
FIGS. 2 and 3
. Specifically, a section of the fixing roller
15
pressure contacting the pressure roller
16
may elastically be deformed in a compression condition.
Accordingly, as illustrated in
FIGS. 2 and 3
, when only the margin M
1
exits from the nip “N”, the margin “M
1
” may take a posture along with the surface of the pressure roller
16
, and is largely deviated from the surface of the fixing roller
15
. Since no toner image is formed in the tip margin M
1
, the margin M
1
may not tend to stick to the surface of the fixing roller
15
due to a toner sticking force. In addition, the margin M
1
may be ejected from the nip “N” almost in parallel to the surface of the pressure roller
16
. Simultaneously, since the margin M
1
is largely distanced from the surface of the fixing roller
15
, the margin M
1
of the recording member P may not wrap around the surface of the fixing roller
15
. If a straight line virtually drown from the downstream end NE to upstream end NS is supposed to be “LA”, and when only the tip margin M
1
exits from the nip “N”, the margin M
1
is directed to the pressure applying member (the pressure roller
16
in this example) across the elongation LA extended from the straight line LA.
When the recording member P is further transferred in
FIGS. 2 and 3
, the image region IA illustrated in
FIG. 4
may start to be ejected from the nip N. Then, since the recording member P sticks or tend to stick to the surface of the fixing roller
15
due to an adhesive force of the toner on the image region IA, the recording member P is strained to the fixing roller
15
side. Such a tendency may be prominent when a flexible recording member such as a thin paper is utilized.
However, since the fixing member side separation device
19
is disposed in the vicinity of the fixing roller
15
the recording member P may collide and is then guided by the fixing member side separation device
19
as illustrated in
FIG. 3
by a dotted line, and thus is prevented from wrapping around the surface of fixing roller
15
. Even if the fixing member side separation device
19
is arranged being separated from the surface of the fixing roller
15
, since the gap G is set as smaller than the width W of the margin M
1
, the recording member P strained toward the fixing roller
15
may be prevented from passing through the gap G and wrapping around the surface of the fixing roller
15
. The recording member P exiting from the nip N may subsequently is guided and transferred by the fixing member side separation device
19
located upside and guiding member
21
located downside.
Thus, since the recording member P ejected from the nip N is prevented from wrapping around the surface of the fixing roller
15
, and the fixing member side separation device
19
does not contact the surface of the fixing roller
15
, a problem that the surface of the fixing roller
15
, which has a low hardness and is easily damaged by the fixing member side separation device
19
, may be blocked.
The image forming apparatus of
FIG. 1
is configured to form a mono color toner image, typically, a black toner image on the recording member P. However, since for example, yellow, magenta, cyan, and black toner images are superimposed on the recording member, and are fixed by a fixing apparatus in an image forming apparatus, the recording member readily particularly wraps around the fixing member. However, by also applying the above-described configuration in the color image forming apparatus, the recording member may avoid from wrapping around the fixing member while the fixing member is prevented from being damaged.
Now, a specific construction of the fixing apparatus
4
is described with reference to FIG.
2
. The fixing roller
15
may include a core metal bar
23
, an elastic layer
24
laminated on the outer circumferential surface of the core metal
23
, and a release agent layer
25
on the outer circumferential surface of the elastic layer
24
. The outer diameter of the fixing roller
15
may be 40 mm, for example. The core metal
23
may include an iron hollow roller having an outer diameter of 34 mm and a thickness of 1 mm, for example. The elastic layer
24
may be made of silicon rubber, for example, whose thickness is 3 mm. The release agent layer
25
may be formed by a PFA tube having a thickness of from 10 to 30 μm. By employing such a release agent layer
25
, adhesion of a recording member P to the surface of the fixing roller due to toner adhesive force can be avoided. The pressure roller
16
may include a core metal bar
26
formed by an iron hollow roller having an outer diameter of 38 mm and a thickness of 1 mm, an elastic layer
27
laminated on the outer circumferential surface of the core metal
26
, and a release agent layer
28
on the outer circumferential surface of the elastic layer
27
. The elastic layer
27
may be made of silicon rubber, for example, whose thickness is 1 mm. The release agent layer
28
may be formed by a PFA tube having a thickness of from 10 to 30 μm.
Respective surface hardness of the fixing roller
15
and pressure roller
16
may be set to 45 and 80 degrees (i.e. Hs: hardness spring) by the Japanese Industrial Standard JIS-A. In such a manner, since the pressure roller
16
is harder, the fixing roller
15
may be elastically deformed while the pressure roller
16
breaks into the surface of the fixing roller
15
. Simultaneously, a nip “N” may be formed along an outer shape of the pressure roller
16
.
In the fixing apparatus
4
of
FIG. 5
, a fixing member may be formed from a fixing belt
15
A. The fixing belt
15
A may be wound around a guide member including a pair of guide rollers
15
B and
15
C. However, a number of the guide members can be more than three. Further, similar to the illustration of the fixing apparatus of
FIG. 2
, the pressure applying member may include a hollow pressure roller
16
. The pressure roller
16
and guide rollers
15
B and
15
C may be cylindrical like having cross sections having circular outer circumferences. In the example of
FIG. 5
, respective rollers
15
B,
15
C, and
16
may be formed in hollow cylindrical shapes. The pressure roller
16
may pressure contact one of the guide rollers
15
B via the fixing belt
15
A. Accordingly, the outer peripheral surface of the pressure roller
16
may pressure contact the outer circumferential surface of the fixing belt
15
A while forming a nip “N”. Respective guide rollers
15
B and
15
C and pressure roller
16
may rotate in directions shown by arrows, and thereby, the fixing belt
15
A may be rotated in the direction shown by an arrow B. Thus, when the seamless fixing belt
15
A is rotated, the guide rollers
15
B and
15
C may function of guiding the seamless fixing belt
15
A. In addition, the guide roller
15
B opposing to the pressure roller
16
may farm the nip “N” in cooperation with the pressure roller
16
. The other guide roller
15
C may function as a tension roller far applying tension to the fixing belt
15
A. As described later, a guide member other than the guide roller can be employed and the fixing belt
15
A can be wound around the other guide member. Otherwise, the pressure roller
16
can pressure contact a plurality of guide members via the fixing belt
15
A. Specifically, the fixing member is constituted by the seamless fixing belt wound and rotated by a plurality of guide members, and the pressure applying member is formed from a pressure roller pressure contacting and rotated by the at least one guide members via the fixing belt.
By recognizing the importance of the above-described functions of both guide rollers
15
B and
15
C, one side guide roller
15
B will be termed by an opposing roller, and another guide roller
15
C will be termed by a tension roller when required in the below described description.
Further, in the respective tension roller
15
C and pressure roller
16
of the fixing apparatus of
FIG. 5
, heaters
17
A and
18
may be provided so as to heat the fixing belt
15
A and pressure roller
16
. Power supplying to the heaters
17
A and
18
may be turned ON and OFF, so that a temperature of the nip “N” may be maintained in an appropriate range suitable for fixing a toner image.
Also in this example, a recording member P carrying a toner image “T” to be fixed may pass through the nip “N” while the toner image “T” contacts the surface of the fixing belt
15
A as shown by an arrow A.
Thus, the toner image “T” may be fixed onto the recording member P by the heat and pressure.
Also, the JIS-A surface hardness of the pressure roller
16
in the fixing apparatus
4
of
FIG. 5
may be set higher than, that of the surface of the fixing belt wound around the guide member (e.g. an opposing roller
15
B in the drawing). Accordingly, as similar to the fixing apparatus of
FIG. 2
, when only the tip margin M
1
of a recording member exits from the nip N in the fixing apparatus
4
of
FIG. 5
, the tip margin M
1
may be directed to the pressure applying member (pressure roller
16
in the drawing) side across an extension line LAA extended from the straight line LA, which is drawn from the downstream end NE to the upstream end NS of the nip N, toward the downstream side. In addition, the fixing member side separation device
19
for separating a recording member P ejected from the nip N from the surface of the fixing member composed of the fixing belt
15
A may be arranged in a non-contact condition while opposing to the surface of the fixing member. Also, the gap G formed between the tip of the fixing member side separation device
19
facing the fixing member and the downstream end NE may be set smaller in size than a width W of the margin M
1
of the tip of the recording member P in the sheet transfer direction.
Thus, the wrapping of the recording member P around the fixing member composed of the fixing belt
15
A as well as damaging on the fixing belt
15
A by the fixing member side separation device
19
can be absolutely or substantially avoided substantially in the same manner as in the fixing apparatuses of
FIGS. 2 and 3
. Simultaneously, a quality of a toner image after fixing may be improved and a life of the fixing belt
15
A may be prolonged. Very similar to the fixing apparatuses of
FIGS. 2 and 3
, the recording member P ejected from the nip “N” may then be guided and is transferred by the. fixing member side separation device
19
together with the guide member
21
, and is ejected onto the tray
14
(see FIG.
1
).
Now, a specific configuration of the fixing apparatus
4
is now described with reference to FIG.
5
. Both the opposing roller
15
and pressure roller
16
may be similarly constructed to those in the fixing apparatus of FIG.
2
. The fixing belt
15
A may include a base substance made of polyimide plastic having a thickness of 50 μm, for example, and silicon rubber laminated on the base substance. The silicon rubber may have a thickness of 0.2 mm and JIS-A hardness of 30 degrees (i.e. Hs: hardness spring). Also included may be a release agent layer made of PEA having a thickness of 5 μm and coated on the silicon rubber. Further, the nip “N” of
FIG. 5
may be formed from a first nip portion where the pressure roller
16
does not oppose to the opposing roller
15
B and only contacts the fixing belt
15
A, and a second nip portion where the pressure roller
16
contact the opposing roller
15
B via the fixing belt
15
A. Accordingly, the nip N may range widely in a circulation direction of the fixing belt
15
A, and a pressure contacting force caused between the pressure roller
16
and fixing belt
15
A may relatively be small. In addition, an appropriate temperature of the nip N may be lowered.
Further, since the fixing roller
15
of the fixing apparatus of
FIG. 2
is heated by the heater
17
A from inside the rubber elastic layer
24
having low heat conductivity, a long idling time is required when the fixing apparatus is started up and the fixing roller
15
reaches a prescribed temperature suitable for fixing a toner image. In the fixing apparatus of
FIG. 5
, however, since not only the thin and small heat capacity fixing belt
15
A is utilized for the fixing member, and the fixing belt
15
B is not heated from inside the opposing roller
15
B and is rather heated by the heater
17
A disposed in the thin tension roller
15
C, the idling time required when the fixing belt
15
A reaches the prescribed temperature can be minimized. In the fixing apparatuses of
FIGS. 2 and 5
, in order to direct the tip margin M
1
of the recording member P to the pressure applying member side across the extension line LAA when only the tip margin M
1
exits from the nip N, surface hardness of the fixing member constituted by the fixing roller
15
and fixing belt
15
A, and the pressure applying member constituted by the pressure roller
16
may be set to levels as described earlier. However, if the fixing member is formed from the fixing belt
15
A, the hardness of the surface of the fixing member may be represented by a portion of the surface of the fixing belt when the fixing belt is wound by the opposing roller
15
B as described-above. Importantly, when the JIS-A hardness of the surface of the pressure applying member at, the downstream end NE in the nip N is set higher than that of the surface of the pressure applying member at the upstream end NS and only the margin M
1
exits from the nip N, the margin M
1
may be directed to the pressure applying member side across the extension line LAA.
Another fixing apparatuses are now described with reference to
FIGS. 6 and 7
. These fixing apparatuses may each be substantially similar to that illustrated in FIG.
2
. Thus, description of both basis configuration and function are omitted while the same codes in
FIG. 2
are assigned to respective corresponding sections in the fixing apparatus of FIG.
6
.
Various differences of the fixing apparatuses of
FIGS. 6 and 7
from that of
FIG. 2
may be that a surface hardness of JIS-A of a fixing member composed of a fixing roller
15
is substantially the same to that of the JIS-A of a pressure applying member composed of a pressure roller
16
. By setting the respective surface hardness of the fixing roller
15
and pressure roller
16
in such a manner, both the rollers
15
and
16
may be deformed to be substantially flat key pressure in the nip N formed therebetween, thereby a straight like nip N may be formed. As a result as illustrated in
FIG. 7
, when only the tip margin M
1
exits from the nip N, it may be directed along the extension line LBB extended from the straight line LB drawn from the downstream end NE and the upstream end NS of the nip N. Further, a fixing member side separation device
19
for separating a recording member P ejected from the nip N from the surface of the fixing member composed of the fixing roller
15
may also be arranged in a non-contact condition opposing to the surface of the fixing member. Simultaneously, a gap G, formed between the downstream end NE in the nip N and the tip (chip) of the fixing member side separation device
19
facing the fixing member, may be set to be smaller in size than the width W of the margin M
1
.
As illustrated in
FIGS. 6 and 7
, since a toner image is not formed on the margin M
1
, the margin M
1
may not tend to adhere to the surface of the fixing roller
15
due to an adherence force when only exiting from the nip N, and is ejected from the nip N along the extension line LBB. Thus, the margin M
1
of the recording member P may not wrap around the surface of the fixing roller
7
.
5
in such a condition. When the recording member in the condition illustrated in
FIGS. 6 and 7
is further transferred in a direction shown by an arrow A, an image area IA of
FIG. 4
may start being ejected from the nip N, and the recording member P may adhere or tend to adhere to the surface of the fixing roller
15
due to an adhesive force of the toner on the image area IA. Thus, the recording member P may be pulled toward the fixing roller
15
. However, since the fixing member side separation device
19
is disposed in the vicinity of the fixing roller
15
, the recording member P may collide and is guided by the fixing member side separation device
19
. As a result, wrapping of the recording member P around the surface of the fixing roller
15
maybe prevented. Simultaneously, the fixing member side separation device
19
is separately disposed from the surface of the fixing roller
15
. Since the gap G is set smaller in size than the width W of the margin M
1
, the recording member P pulled toward the fixing roller
15
due to the toner adhesive force may be prevented from passage through the gap G and wrapping around the surface of the fixing roller while adhering to the surface of the fixing roller. The recording member P passing through the fixing apparatus
4
may then be ejected onto the tray
14
of FIG.
1
.
Also in the fixing apparatus of
FIGS. 6 and 7
, the recording member P ejected from the nip N may be avoided from wrapping around the surface of the fixing roller
15
. In addition, since the fixing member side separation device
19
does not contact the surface of the fixing roller
15
, damage on the surface of the fixing roller
15
, which has a low hardness and is easily damaged by the fixing member side separation device
19
, may be blocked. In addition, since the nip N is a flat shape, the recording member ejected from the nip may advantageously hardly be curled when compared with a case when the nip N is curved. Both the fixing roller
15
and pressure roller
16
of the fixing apparatus of
FIG. 6
can be similarly constituted to that of the fixing roller
16
of FIG.
2
. The surface hardness of the fixing roller
15
and pressure roller
16
of the fixing apparatus of
FIG. 6
can be 45 degrees (i.e. Hs: hardness spring) in the JIS-A. Since respective surface hardness of the fixing roller
15
and pressure roller
16
are substantially the same to each other, the nip N may be formed substantially flat.
Still another fixing apparatus
4
may be described with reference to FIG.
8
. The basic configuration of a shown fixing apparatus
4
may be substantially the same to that of FIG.
5
. In contrast to the tension roller
15
C positioning a right side of the opposing roller
15
B in
FIG. 5
, the tension roller
15
C may position upside the opposing roller
15
B in FIG.
8
. However, it is not-substantial difference. Thus, the same legends are assigned to respective sections of the fixing apparatus of
FIG. 8
in accordance with the sections of the fixing apparatus of
FIG. 5
, and description of these basic construction and function may be omitted.
A difference between these fixing apparatuses of
FIGS. 8 and 5
is that a JIS-A hardness of the surface of a portion where the fixing belt
15
A is wound around the opposing roller
15
B is substantially the same to that of the surface of the pressure roller
16
serving as one example of the pressure applying member. Accordingly, also and similar to the fixing apparatus of
FIGS. 6 and 7
in the fixing apparatus
4
of
FIG. 8
, when only the margin M
1
in the tip of the recording member P exits from the nip “N”, the margin “M
1
” may be directed along the extension line LBB extended from the straight line LB connecting the downstream end NE and recording member transfer direction upstream end NS in the nip. In addition, a fixing member side separation device
19
for separating a recording member “P” ejected from the nip “N” from the surface of the fixing member is arranged separated from the surface of the fixing member. The gap G formed between the downstream end NE in the nip N and the tip of the fixing member side separation device
19
facing the fixing member may be set smaller than the width W of the margin M
1
formed in the tip of the recording member P in the transfer direction. Thus, similar to the fixing apparatus of
FIGS. 7 and 8
, wrapping of the recording member P around the surface of the fixing belt
15
A may be blocked. In addition, damage on the surface of the fixing belt
15
A caused by the fixing member side separation device
19
may also be blocked. Further, the recording member P ejected from the nip N can be prevented from easy curl.
When only the margin M
1
of the tip of the recording member P exits from the nip N in the fixing apparatus of
FIGS. 6
,
7
, and
8
, the surface hardness of JIS-A of the fixing member composed of the fixing roller
15
or fixing belt
15
A may be set to substantially the same level to that of the JIS-A of the pressure applying member composed of the pressure roller
16
in order to direct the margin M
1
almost along the extension line LBB. However, if the fixing member is formed from the fixing belt
15
A, the hardness of the surface of the fixing member may be that measured at a surface where the fixing belt contacts and is wound around the opposing roller
15
B. In-brief, regardless of a difference in a shape of the fixing member, by setting a JIS-A hardness of the surface of the fixing member in the downstream end NE in the nip N to substantially the same level to that of the surface of the pressure applying member in the downstream end NE, the recording member P may be directed substantially along the extension line LBB when only the margin M
1
of the tip exits from the nip N.
Further, the image forming apparatus
1
is configured to form a toner image only on one side surface of the recording member P. However, an image forming apparatus capable of performing the below described functions is widely known. Specifically, the image forming apparatus is capable of transferring a toner image formed on a PC member onto one side surface of the recording member, fixing the toner image with a fixing apparatus, inverting upside down and transferring the recording member again to the PC member, transferring a toner image formed on the PC member onto the other surface of the recording member, and fixing the toner image with the fixing apparatus. When toner images respectively formed on the one and other sides of the recording member require to be distinguished, the former may be termed as a first toner image, and the latter may be termed as a second toner image.
When the second toner image is transferred through the nip and is fixed, the first toner image fixed to the one side surface of the recording member may also pass and contact the pressure applying member. At that time, since the pressure applying member is also heated, the heat fuses the first toner image. As a result, the recording member ejected from the nip may likely wrap around the pressure applying member.
Then, a pressure applying member side separation device
22
for separating a recording member P ejected from the nip N from a pressure applying member (a pressure roller
16
in this example) may be employed in a fixing apparatus
4
of
FIGS. 2 and 5
. In addition, a tip of the separating device
22
facing the pressure applying member may contact the pressure applying member. Such a pressure applying member side separating device
22
may be formed from a plurality of separation claws arranged in an axial direction of the pressure roller
16
, or a single sheet of sheet like separation member.
As illustrated in
FIGS. 2 and 5
, when the first toner image TA is fixed and carried on the one side surface, and the second toner image T to be fixed is carried on the other side surface when entering the nip N, since the first toner TA is heated and fused when the recording member P passes through the nip N, the recording member P ejected from the nip N sometimes wraps around the surface of the pressure roller
16
. However, even in such a situation, the pressure applying member side separating device
22
contacting the surface of the pressure roller
16
may separate the recording member P from the surface of the pressure roller
16
.
Since the tip of the pressure applying member side separating device
22
contacts the surface of the pressure applying member composed of the pressure roller
16
, the recording member attempting to wrap around the surface of the pressure roller
16
may surely be separated therefrom. At that time, as described earlier, since the surface hardness of the pressure roller
16
is higher than that of the fixing roller
15
, and accordingly, the surface of the pressure roller
16
is hardly damaged, the surface of the pressure roller
16
can be prevented from being damaged by the pressure applying member side separating device
22
.
Further, as illustrated in
FIGS. 6
to
8
, when only the tip margin M
1
of the recording member P exits from the nip N, the tip margin M
1
may be directed almost along the extension line LBB. Beside, the pressure applying member side separation device
19
A may be arranged being separated from the surface of the pressure applying member and separate the recording member P ejected from the nip N. In addition, the gap G formed between the downstream end NE and the tip facing the pressure applying member in the pressure applying member side separation device
19
A is set smaller in size that the width W of the margin M
1
formed in the downstream end of the recording member P. Such a pressure applying member side separation device
19
A may be shaped in appropriate. However, it can be formed from a separation member
20
A made of a sheet.
When the recording member P entering the nip N carries the first toner image TA already fixed on to one side surface and the second toner image T to be fixed by the fixing apparatus
4
on the other side surface, and passes through the nip N, the first toner image TA fuses. However, similar to the fixing member side separation device
19
, the pressure applying member side separation device
19
A may prevent the recording member from wrapping around the surface of the pressure roller
16
. Further, since the pressure applying member side separation device
19
A is distanced from the surface of the pressure roller
16
, a problem of damaging the surface may be blocked.
Further, as illustrated in
FIGS. 6
to
8
, since the above-described fixing member side and pressure applying member side separation devices
19
and
19
A are simultaneously employed, wrapping of the recording member P around either the fixing member or pressure applying member can be blocked. A fixing apparatus
4
of
FIG. 9
may also be configured to block wrapping of a recording member around a pressure applying member. A basic configuration and operation of the fixing apparatus of
FIG. 9
may be similar to that of the fixing apparatus of FIG.
2
. Differences therebetween may be that a JIS-A surface hardness of the pressure roller may be set lower than that of the fixing roller
15
, and the fixing roller
15
may deform the pressure roller
16
with a pressure. Further, a heater may be disposed in the pressure roller
16
, and a heater
17
may also be disposed in the fixing roller
15
so as to heat the fixing roller
15
. The nip N may be maintained at an appropriate temperature suitable for fixing. A difference in a JIS-A surface hardness between of the fixing roller
15
and pressure roller
16
may also be maintained at from about 20 to about 40 degrees (i.e. Hs: hardness spring). The fixed first toner image TA may be carried on the one side surface of the recording member P, and the second toner image T to be fixed by the fixing apparatus
4
may be carried one the other side surface, and such a recording member P may be transferred into the nip N between the fixing and pressure rollers
15
and
16
in a direction as shown by an arrow A. Thus, the second toner image T may be fixed while passing through the nip N.
At that time, the toner of the first toner image TA is heated and fused. However, to prevent the recording member P from wrapping around the surface of the pressure roller
16
due to melting toner of the first toner image, the pressure applying member side separation device
19
A may be arranged so as to separate the recording member exiting from the nip N from the surface of the pressure applying member formed from the pressure roller
16
separated from the surface of the pressure applying member. A condition may be illustrated in
FIG. 9
when the entire margin M
1
of the transfer direction tip of the recording member P has just exited from the nip N. However, the gap GA formed between the downstream end NE of the nip N and the tip of the pressure applying member side separation device
19
a
, which faces the pressure applying member, may be set smaller than the width W of the margin M
1
. Such a pressure applying member side separation device
19
a
may also be formed from a sheet like separation member
20
A.
As illustrated in
FIG. 9
, since the surface hardness of the fixing roller
15
is set higher than that of the surface of the pressure roller
16
, when only the margin M
1
exits from the nip N, the margin M
1
may take a posture along the surface of the fixing roller
15
, and is largely distanced from the surface of the pressure roller
16
. Namely, when the margin M
1
exits from the nip N, the margin M
1
may be directed to the fixing member side across the extension line LCC extended from the straight line LC toward the recording member transfer direction side, which straight line LC is drawn from the downstream end NE to the upstream end NS.
When the image region IA of the recording member P (see
FIG. 4
) exits from the nip N, since the toner of the second toner image T carried on the other side surface fuses, the recording member P may sometimes be pulled toward the fixing roller
15
side. However, since the toner of the first toner image TA carried on the one side surface also fuses, the recording member P may also sometimes be pulled toward the pressure roller
16
side. Since the gap GA is smaller than the width W of the margin M
1
, in addition, the surface hardness of the pressure roller
16
is lower than that of the fixing roller
15
, and the margin M
1
does not adhere to the surface of the pressure roller
16
due to toner adhesive force when only exiting from the nip N, the regarding member P almost never wraps around the surface of the pressure roller
16
even when pulled toward the pressure roller
16
side. In addition, since the fixing member side separation devise
19
A is distanced from the surface of the pressure roller
16
having a low surface hardness and easily damaged, the damage can substantially be blocked.
In addition, the fixing member side separation device
22
A made of such as a sheet like separation member contact the surface of the fixing roller
15
. Thus, even though the recording member P ejected from the nip N adheres to the surface of the fixing roller
15
, the recording member P may immediately be separated from the surface of the fixing roller
15
by the fixing member side separation device
22
A, and does not wrap around the surface of the fixing roller
15
. Even if the fixing member side separation device
22
A contact the surface of the fixing roller
15
, the damage on the surface may be prevented, because the surface of the fixing roller
15
is harder. Thus, by contacting the fixing member side separation device
22
A to the surface of the fixing roller
15
, wrapping of the recording member P around the fixing roller
15
may credibly be blocked. The recording member P exiting from the nip N may be guided and is transferred by the pressure applying member side separation device
19
A and guide member
21
A arrange above the pressure applying member side separation device
19
A. As described above, wrapping of the recording member P around both the fixing and pressure rollers
15
and
16
, and damage on both of the surfaces of the fixing and pressure rollers
15
and
16
can be blocked. As a result, quality of the first and second toner images of the recording member P passing through the nip N may avoid from being decreased.
One example of a specific configuration of the fixing apparatus
4
may now be described with reference to FIG.
9
. An iron hollow roller having a releasing layer on its outer surface, whose outer diameter is 40 mm and thickness is 0.6 mm, may be employed for a fixing roller
15
. An aluminum core metal, whose outer diameter is 40 mm, carrying a foam silicone rubber layer whose thickness is 5 mm, on the core metal and including a PEA tube having thickness of 30 μm around the foam silicone rubber layer may be employable for a pressure roller
16
. In this configuration, since no elastic layer is formed on the fixing roller
15
, heat capacity of the fixing roller
15
may be small, and accordingly, a startup time required when the fixing roller
15
reaches a prescribed temperature available for fixing from when a power supply is turned ON may be minimized. In addition, a relation that a surface hardness of a fixing member is higher that that of a pressure applying member may be applicable to a configuration where a fixing member is formed from a fixing belt as illustrated in
FIG. 10. A
basic thought of the fixing apparatus
4
of
FIG. 10
may be similar to the fixing apparatus of FIG.
9
.
Briefly, a fixing member heated by the heaters
17
A and
17
B may be formed from a fixing belt
15
A wound and rotated around a guide member formed from an opposing roller
15
B and a tension roller
15
C in this example, in a direction shown by an arrow B. A pressure applying member pressure contacting the fixing member may be formed from a pressure roller
16
contacting at least one guide members, i.e., the opposing roller
15
B in this example, via the fixing belt
15
A, and rotating in a direction shown by an arrow. The JIS-A surface hardness of the pressure roller
16
may be set lower than that on a portion of the fixing belt contacting the opposing roller
15
B.
The recording member P carrying a second toner image T to be fixed may pass through a nip N formed by pressure contact of the fixing belt
15
A and pressure roller
16
with the second toner image T being directed to contact the fixing belt
15
A. When only a margin M
1
formed in the transfer direction tip of the transferred recording member P exits from the nip N, the tip margin M
1
may be directed to the fixing member (i.e., the fixing belt
15
A) side across an extension line LCC extended from the straight line LC drawn from the downstream end NE to the upstream end NS of the nip N in the transfer direction.
As shown by an arrow A, the first toner image TA having already been fixed may be formed on the one side surface of the recording member P entering into the nip N. In addition, the pressure applying member (i.e., the pressure roller
16
) side separation device
19
A may be arranged separately from the surface of the pressure applying member so as to separate the recording member P ejected from the nip N. Further, a gap GA formed between a downstream end NE of the nip N and a tip of the pressure applying member side separation device
19
A, which faces the pressure applying member, may be set smaller in size than the width “W” of the margin M
1
formed in the tip of the recording member P in the transfer direction A. Owing to this configuration and similar to the fixing apparatus of
FIG. 9
, the recording member P may avoid from wrapping around the pressure roller
16
. In addition, the pressure applying member side separation device
19
A may also be blocked damaging the pressure roller having slow surface hardness. In addition, the fixing member side separation device
22
A contacting the fixing belt
15
A may block the recording member P to wrap around the fixing belt
15
A. The recording member P ejected from the nip N may then be guided and transferred by the pressure applying member side separation device
19
A together with the member
21
A.
Also in the cases of the fixing apparatuses of
FIGS. 9 and 10
, the JIS-A surface hardness of the fixing member at the downstream end NE may be set higher than that of the pressure roller side at the same position NE, so that the tip blank “M
1
” is directed to the fixing member side across the extension line LCC when only exiting from the nip “N”. In addition, since the fixing member side separation device
22
A contacts the fixing member so as to separate the recording member P ejected from the nip N from the fixing member, wrapping of the recording member around the fixing member may efficiently be blocked. In addition, since the surface of the fixing member is hard, damage on the fixing member, which is caused by the fixing member side separation device
22
A, can be blocked. Further, in the above-described respective embodiments, the gap G formed between the downstream end NE of the nip N and the tip of the fixing member side separation device
19
is set to be smaller in size than the width W of the margin M
1
, the tip of the fixing member side separation device
19
may position in the vicinity of the fixing member. In order to precisely arrange the fixing member side separation device
19
in such a position, the below-described configuration may preferably be adopted.
FIG. 11
illustrates an exemplary configuration for positioning a fixing member side separation device
19
composed of a sheet like separation member
20
with regard to a fixing roller
15
of
FIGS. 2 and 6
. As illustrated in
FIG. 11
, a pair of gap holding members
29
may be secured to respective ends of the separation member
20
in the longitudinal direction, i.e., respective ends of the fixing member side separation devices in the direction perpendicular to a transfer direction of the recording member. In addition, the respective gap holding members
29
may be supported by the supporting member
31
via a pair of screws
30
. The supporting member
31
may be biased against a surface of a fixing roller
15
by a pair of pressure applying members
32
such as compression springs. Thus, both the gap holding members
29
may contact the surface of the fixing roller
15
. As illustrated in
FIG. 12
, both the gap holding members
29
may contact recording member non-passing areas PA on the fixing roller
15
, i.e., longitudinal direction end regions on the fixing roller, where the recording member does not pass through. As a result, the above-described gap G between a tip of the fixing member side separation device
19
, which opposes a recording member passing region, and the surface of the fixing roller
15
may precisely be maintained.
The position of the surface of the fixing roller
15
is not constant because of receiving influence of heat expansion and eccentricity of the roller. However, when the fixing member side separation device
19
is positioned in the above-described manner, the gap G can be maintained substantially constant along the entire longitudinal direction of the fixing member side separation device
19
. In addition to that, the gap holding members
29
contact the recording sheet non-passing areas PA, the gap holding members
29
may almost never damage the recording member passing area PB. In addition, influence from the gap holding member
29
contacting the fixing roller
15
may be avoided.
Similar to those described above, when the fixing members of
FIGS. 5 and 8
are each formed from the fixing belt
15
A, both the interval between the fixing member side separation device
19
and surface of the fixing belt
15
A, and the gap G can be correctly regulated by enabling the gap holding member
29
to contact the recording member non-passing area.
By employing the gap holding member in respective ends of the fixing member side separation device in the direction perpendicular to the recording member transfer direction, while enabling the respective gap holding members to contact the recording member non-passing areas, and holding the interval between the tip of the fixing member side separation device and surface of the fixing belt
15
A in the above-described manner, the tip of the fixing member side separation device can readily be approximated and correctly positioned regarding the fixing member. Also, in order to position the pressure applying member side separation device
19
A when approximating the surface of the pressure roller
16
, the configuration illustrated in
FIGS. 11 and 12
may be similarly employable. Specifically, instead of using for the fixing roller
15
of
FIGS. 11 and 12
, it may be arranged for the pressure roller
16
illustrated in
FIGS. 9 and 10
. In this way, the gap holding members are arranged in respective ends of the pressure applying member side separation device in the direction perpendicular to the recording member transfer direction, and the respective gap holding members can contact the recording member non-passing area of the fixing member. As a result, the gap between the tip of the pressure applying member side separation device and surface of the pressure applying member may be precisely maintained, and the pressure applying member side separation device can be approximated and is correctly positioned in relation to the surface of the pressure applying member. In addition, since the gap holding member contacts the recording member non-passing area, the recording member non-passage area can avoid from a problem of damaging. Instead if using the sheet like separation members
20
and
20
A, a separation device formed from a separation claw composed of a single plate member or a plurality of separation claws arranged along the surfaces of the fixing and/or pressure applying members can be employed for the fixing member side separation device
19
and the pressure applying member side separation device
19
A, each of which are distanced from the fixing and pressure applying members. However, since the fixing member side and the pressure applying member side separation devices
19
and
19
A are arranged separately from the fixing and pressure applying members, respectively, one sheet like or plate like separation member as illustrated in the drawing can be employed for each of the respective separation devices
19
and
19
A. When the separation device contacts the surface of the fixing or pressure applying member, a separation device formed from a plurality of separation claws is necessarily employed, and a spring should adjusts pressure of the respective separation claws contacting the respective fixing and pressure applying members so as to even out the contact pressure. However, since both the fixing member side and the pressure applying member side separation devices
19
and
19
A do not contact the fixing and pressure applying members, respectively, the contact pressure does not need adjustment, and these fixing member side separation device
19
and pressure applying member side separation device
19
A can be formed form a single separation and are adopted. By constructing respective separation devices
19
and
19
A in this manner, a number of parts and cost therefor can be decreased. In addition, since a spring for adjusting contact pressure of the fixing member side separation device
19
and pressure applying member side separation device
19
A against the fixing and pressure applying members, respectively, can be omitted, both the fixing member side separation device
19
and pressure applying member side separation device
19
A can be integrated with a guide member for recording member use and a casing of the fixing apparatus (not shown). Further, as illustrated in
FIG. 11
, if one or more openings
36
are formed in a separation member
20
forming the fixing member side separation device
19
so as to ventilate, water vapor generated from a recording member heated in the nip N may be evacuated upward via the openings
36
. Thus, a problem that the water vapor is condensed on the recording member P, and thereby decreasing in a quality may be blocked. Similarly, one or more openings for ventilation may be formed in a separation section
20
A forming a pressure applying member side separation device
19
A, water vapor generated from a recording member may similarly be evacuated upwardly via the openings.
As illustrated in the drawing, both the fixing member side separation device
19
and the pressure applying member side separation device
19
A are made from sheet like separation members
20
and
20
A, and in particular, if those thickness are thin, waving due to heat expansion of these separation members, and deformation due to contacting of the recording member to the separation members
20
and
20
A may arise. As a result, a gap between each of the separation members
20
and
20
A and fixing member or pressure applying member may likely be uneven in a longitudinal direction of the separation member. Then, if both the fixing member side separation device
19
and the pressure applying member side separation device
19
A are made from sheet like separation members
20
and
20
A, a tension applying device for pulling the separation members
20
and
20
A in a direction perpendicular to a recording member transfer direction may preferably be employed. Then, the above-described problem may be blocked.
The separation member
20
may be secured to the gap holding member
29
via respective ends in the longitudinal direction, and the both of the gap holding members
29
are supported by the supporting members
31
via screws
30
. However, the separation member
210
may be maintained flat by screwing the screws
30
, and pulling the separation member
20
in a direction shown by an arrow, and applying a tension thereto. Thereby, a gap between the separation member
20
and fixing roller
15
can be maintained constant. In such a manner, the screws
30
may constitute an exemplary tension-applying device for pulling the separation member. A tension-applying device for pulling the separation member
20
A of the pressure applying member side separation device
19
A may similarly be configured.
For the sheet like separation members
20
and
20
A, a thin plate of heat resistance plastic or metal may be employed. For example, fluorine plastic, and polyimide having a thickness of 0.1 mm may be employed. In addition, if a metal sheet or metal plate member having a thickness of 0.2 mm is employed for the sheet like separation members
20
and
20
A, since rigidity is enhanced, a gap between the separation member and fixing member or pressure applying member can be maintained constant without employing the above-described tension applying device.
Further, in order to credibly avoid wrapping of the recording member around either the fixing or pressure applying member in the above-described respective fixing apparatuses, release agent such as silicone oil can be coated on each of these apparatuses. However, when employing such a configuration, the oil adheres and soils the recording member, and maintenance may be complex due to oil coating. In addition, a coating member for coating oil may be necessitated, thereby resulting in cost increase for the fixing apparatus.
Then, if wax including toner is used so as to form a toner image with plastic and coloring agent, so called oil less image formation may be realized without coating release agent. As a result, the above-described problem can be removed.
The above-described respective configurations may be widely applied to fixing apparatuses other than those described above. Even though the guide roller formed from a roller
15
B and tension roller
15
C are employed for a guide member for winding the fixing belt
15
a
in the fixing apparatus of
FIGS. 5
,
8
, and
10
. However as illustrated in
FIG. 13
, a guide member configured by a pair of the guide rollers
33
and
34
, and heater
35
can be employed in the fixing apparatus
4
so as to wind a fixing belt
15
A therearound. The heater
35
may include a pair of electrodes, and a resisting member arranged between the electrodes and contacting the internal surface of the fixing belt
15
A. Thus, the resisting member may be enabled to generate heat when receiving power supply thereby heating the fixing belt
15
A. Also in such a fixing apparatus, various configurations described earlier with reference to
FIGS. 5
,
8
and
10
may be adopted.
In addition, a pressure belt wound and driven by a plurality of guide members as described earlier can configure the pressure applying member. In such a case, when the pressure belt portion wound around the guide member contacts and forms a nip with the fixing member, the JIS-A surface hardness of the pressure belt may be obtained by measuring a surface of the pressure belt portion contacting and wound around the guide member.
Another embodiment is now described with reference to
FIGS. 14
to
24
. As illustrated in
FIGS. 14 and 15
, a fixing apparatus
110
is a roller type that includes an oil strainer formed from a plastic parent material in which wax is included and dispersed as release agent. The fixing apparatus
110
may include a fixing roller
125
serving as a rotational fixing device, and a pressure roller
126
pressure contacting the fixing roller
125
as a pressure device. Also provided may be a cleaning roller
127
for removing paper dust or the like remaining on the surface of the fixing roller
125
, and a separation sheet
128
arranged in an exit side of the nip of a fixing roller
125
. Each of the rollers
125
,
126
and
127
may be pivotably secured to a fixing apparatus use base frame secure to a portion of a wall surface of an image forming section
101
A. The separation sheet
128
may be secured to a fixing apparatus use base frame
129
via a guide member
130
(see
FIGS. 17 and 18
) as described later in detail. Further, a transfer guide member
131
may be attached to a portion of the fixing apparatus use base frame
129
, which opposes to the end of a second transfer apparatus
109
, and guide and lead a recording member carrying a not yet fixed toner image to a nip N formed between the fixing and pressure rollers
125
and
126
.
As illustrated in
FIG. 16
, the fixing roller
125
may include a core metal
251
as a roller section, and an elastic layer
252
wrapping around the core metal
251
, and a release agent layer
253
each integrally connected around the roller section.
The fixing roller
25
may have a diameter of 60 mm, for example. Also included may be a ring like elastic layer
252
molded and processed for obtaining a nip width “LO” around the outer surface of a Fe core metal
251
. Such a ring like elastic layer
252
may be made of heat resistance elastic member such as liquid type foam silicone rubber. The ring like elastic layer
252
may include a release agent ring state layer
253
so as to wrap and integrally is coated on the outer surface of the ring like elastic layer
252
. Such a release agent ring state layer
253
may be formed from heat resistance plastic having prescribed intensity in conjunction with releasability. A halogen type heater
254
may be arranged inside the metal core of the fixing roller
25
so as to accelerate increasing in temperature of the fixing roller.
As illustrated in
FIG. 15
, a thermistor
132
may be arranged slidably contacting the surface of the fixing roller
25
. A temperature control section
119
serving as a portion of an image processing section may be configured to adjust a surface temperature of the fixing roller
25
within a prescribed range based upon detected temperature. Material having heat resistance and small surface energy may be employed as a release layer
253
of FIG.
16
. For example, heat resistance silicone plastic, and fluorine plastic such as ploly-tetra-fluoro ethylene (PTFE), PFA, FEP, etc., may be employed as a heat resistance tube.
A surface hardness of the fixing roller
25
may be around 30 to 50 degrees (i.e. Hs: hardness spring)(Asker-C: measurement in conformity to Japanese Rubber Association Standard). The pressure roller
26
may include a heat resistance elastic layer
262
such as silicone rubber, and a surface release layer
263
forming an endless pressure surface Fc made of fluorine plastic on the outer surface of an Al or Fe core metal
261
. In this example, the surface hardness of the pressure roller
26
may be higher than that of the surface of the fixing roller
25
, and accordingly, a fixing use nip having a width LO is formed with its both ends being concave downward in a contact portion of the fixing belt and pressure roller to improve separation performance of the recording sheet having the toner. In the embodiment, a thickness of the elastic layer
262
may amount to about 0.5 mm to 2 mm, and the surface hardness may be 70 to 90 degrees (i.e. Hs: hardness spring)(Asker-C type). A halogen heater
624
may be arranged in the pressure roller
126
so as to accelerate increasing in temperature thereof. As illustrated in
FIG. 15
, a thermistor
133
maybe attached slidably contacting the surface of the pressure roller
126
. Thus, a temperature control section
19
constituting an image processing section may be configured to adjust a surface temperature of the pressure roller
125
within a prescribed range based upon detected temperature information.
A journal
261
′ integral with an end of the core metal of the pressure roller
126
may be movably attached to the fixing apparatus use base frame
129
so as to move up and down in order for the pressure applying roller
126
to separate from the fixing roller
125
. Specifically, the journal
261
′ may be supported by a lever
134
via a pivot section
265
pivotally supporting the journal
261
′. A key axis of the lever
134
may pivotally be connected to the fixing apparatus use base frame
129
and a swinging end thereof is pivotally engaged with a tension spring
35
whose one end is engaged with the fixing apparatus use base frame
29
.
Thus, the lever
134
may elastically receive upward tension force. Thus, the tension spring
135
may enable the pressure roller
26
to pressure contact the fixing roller
25
. The fixing apparatus
110
may include a rotational driving unit (not shown) that transmits rotational driving force to the pressure roller
126
. Such rotational driving force can be transmitted to the fixing roller
125
. As illustrated in
FIGS. 15 and 16
, a separation sheet
128
may be arranged in an exit side “g” of the nip of the fixing roller
125
so as to avoid the recording member from wrapping around the fixing roller
125
. As illustrated in
FIGS. 17 and 18
, a diameter of a paper transfer station of the fixing roller
125
may be 60 mm, for example, and include a pair of journals
251
′ (i.e., an integral portion with the both end portions of the metal core
251
) having 30 mm at both ends, respectively. The journal
251
′ may be supported by a bearing section
301
of the guide members
130
via bearings (not shown).
The pair of guide member
130
may symmetrically be shaped. Each of the pair of guide members
130
may be formed from a bearing section
301
pivotally supporting the journal
251
′, and an attaching wall
302
disposed at its one side and secured to the fixing apparatus use base frame
129
via the bracket
136
, and a sheet reception section
303
extending from the other end of the bearing section
301
. Since the pair of left and right guide members
30
is secured to the fixing apparatus use base frame
129
via the bracket
136
, it may not rotate even if the fixing roller
125
rotates. The sheet reception section
303
may be a thick plate like and form a concave sheet groove
301
while maintaining a gap “j” with the other surface f
1
of the bearing section
304
at an upper opening.
As illustrated in
FIGS. 18A and 18B
, the separation sheet
28
may precisely be attached to prescribed positions in relation to the fixing roller
125
by inserting a separation sheet
128
along the respective grooves
304
of the pair of left and right guide members
130
. Further, the gap “j” of the respective sheet grooves
304
may have substantially the same width to a thickness of the separation sheet
128
. A screw hole
305
may be formed at an upper end of the sheet reception section
303
so as to receive a sheet fastening use screw for securing the separation sheet
128
inserted and supported by the sheet groove
304
. The separation sheet
128
may be a sheet like having a thickness about 0.1 to 0.2 mm made of such as a heat resistance plastic sheet, a metal thin sheet, etc.
The separation sheet may include a straight portion
282
and a concave portion
283
having a curvature almost along the outer diameter shape of the release layer. The separation sheet may maintain a prescribed gap “d” at its tip with a releasing layer in the vicinity thereof. Also include may be a tip
281
of a tip of the concave section
283
. The tip
281
may be distanced from the nip exit end of the fixing roller by a prescribed length L1. Further, typically, a distance from a tip of a recording paper S to that of an image may be called as a tip blank width as described earlier. However, when the paper exits from the nip exit “g”, the recording sheet “S” may indeed not wrap around the fixing roller
25
unless the tip blank width exits from the nip.
However, a mechanism likely withdrawing and wrapping the recording sheet “S” around the fixing roller
125
due to adhesive force caused by the fixing roller
125
just when the image tip exits from the exit “g” may be employed. To avoid wrapping of the recording sheet “S”, if the distance “L1” from the tip of the separation sheet
128
and that of the nip exit “g” (i.e., a distance from the end of the nip exit “g”) is smaller than the tip blank width, the recording sheet S may not wrap around the fixing roller
125
and relatively readily be separated by the separation sheet
128
. Then, the recording sheet may be transferred and ejected onto an ejection tray by the ejection rollers
138
and
139
. Since the tip blank width in the fixing apparatus
110
of
FIG. 14
maybe set to 3 mm, for example, the tip portion
281
of the separation sheet
128
may be attached so that the distance L1 from the nip exit end can amount less than 3 mm.
The separation sheet
128
may generally have substantially the same thickness at its tip
281
to the other. However, as illustrated in
FIG. 19
, a ridge of the tip portion
281
facing the separation layer
253
may be formed in a sharp edge “e” having an angle θ. Thus, the recording sheet tip easily is trapped even if the tip portion
281
has substantially the same thickness to the other. However, if the tip portion
281
of the separation sheet
28
forms the ridge “e”, the ridge edge “e” may more credibly separate the recording sheet tip from the fixing roller
125
even if a thin recording sheet is ejected while wrapping around the fixing roller
25
from the nip exit “g”.
Further, a surface roughness of the edge section “e” may be less than 0.2 μm (Ra) (arithmetic mean roughness). Thus, the recording member separation performance may credibly be maintained, and durability of the fixing roller
25
may be improved. In addition, thin film coating can be performed with such as fluorine plastic on the surface of the separation sheet
128
, so that damaging on the fixing roller
125
can be lowered even if the separation sheet
128
contacts the fixing roller
125
, in particular, in the release layer
253
. In addition, the separation sheet
128
and releasing layer
253
of the fixing roller
125
of
FIGS. 15 and 16
may be distanced from each other by a gap “d”. The gap “din” may ideally preferably be 50 μm not to enter into the gap between the fixing roller
125
and separation roller
128
even if the thinnest sheet wraps therearound.
However, adjusting the gap to less than 50 μm may practically be difficult due to a straightness of the tip portion of the separation sheet
128
, and vibration of the fixing roller when rotated. If the gap “d” is narrowed, the fixing roller
125
may dispose heat and lower its surface temperature as another problem when the fixing roller
125
contacts or is in the vicinity of the separation sheet
128
. According to the present embodiment, a pair of left and right guide members
130
of
FIG. 17
may be employed, and the gap “d” may preferably be set to about 0.5 mm considering parts prevision. Now, a process where a superimposed multi-color or mono-color toner image not yet fixed is fixed by fixing and pressure rollers onto a recording sheet S may be described with reference to
FIGS. 20
to
24
.
The toner image “t” on a recording sheet S having reached the fixing apparatus
110
may be heated by the fixing roller
125
up to a level where its viscosity is lowered, and then penetrates into a texture of the recording sheet by an operation of the pressure force of the pressure roller
115
. The toner may then be firmly fixed to the sheet texture when cooled and consolidated. However, if temperature of a toner layer is less than its softening temperature Ts when separated from the fixing roller
125
, the toner plastic may not sufficiently be softened, and accordingly, not penetrate into the texture of the sheet S, thereby resulting in insufficient fixing intensity.
In contrast, if the temperature of a toner layer is less than its flowage starting temperature Tf when separated from the fixing roller
25
, the toner plastic viscosity may be too low, and accordingly, releasability of the toner from the release layer
253
of the fixing roller
25
may be insufficient even though sufficiently penetrating into the texture of the recording sheet S. In addition, a problem such as offset or wrapping may arise on the fixing roller
25
. Accordingly, a control temperature for fixing maybe determined so that a toner layer surface temperature after fixing will fall within a range from Ts to Tf.
Preferably, a control system may be used if its temperature deviation is small at around the its center area.
Even if fixing from thin to thick sheets by substantially the same temperature, since heat capacity of the sheet is different from the other, the higher the toner layer surface temperature after fixing is, the thinner the sheet is, vice versa. As a result, even the offset phenomenon does not arise when the thin sheet passes, an adhesive force between surfaces of the respective fixing and pressure rollers may be large. In addition, separation after passage of the recording sheet through the nip may be difficult, and in the extreme case, the tip may wrap around the curvature of the fixing roller
25
and is carried. Depending upon the largeness of the adhesive power, when the tip is slightly peeled off, the recording sheet may be withdrawn by its gravity. However, a certain portion may not be peeled off and wraps therearound. Such adhesive power have been known to vary in accordance with changes in environment, toner adhering amount, and temperature of a fixing roller
125
or the like. Among these, a wrapping phenomenon of a thin sheet likely wrapping around a fixing roller is now described.
After the recording sheet S is sandwiched into the nip between the fixing and pressure rollers
125
and
115
, the toner image may be fixed onto the recording sheet S while receiving operations of heat and pressure. A nip shape formed by the fixing and pressure rollers
25
and
15
pressure contacting each other may be determined from a relation between thickness and hardness of rubber layers of the respective fixing roller
125
and pressure roller
126
.
As one example of embodiments, the fixing roller
125
may have a diameter of 60 mm and a thickness of 2 mm for a Si rubber, and 20 degrees (i.e. Hs: hardness spring) by the JIS-A hardness standard for a rubber layer. The pressure roller
126
may also have a diameter of 60 mm and a thickness of 2 mm for an Si rubber, and 30 degrees (i.e. Hs: hardness spring) by the JIS-A hardness standard for a rubber layer. In addition, the PFA tubes each having a thickness of 50 μm may be employed on the respective uppermost layers. In such a combination of rollers, if tack strength caused between the surfaces of the respective toner layer and fixing roller is negligible, the recording sheet S at the exit may slightly be directed downwardly from the horizontal line. When considering stable transfer performance, a discharge angle of the recording sheet S may preferably be directed slightly downwardly. However, if it is directed excessively downwardly, the first surface side of a duplex fixing image likely wraps around the pressure roller
126
. Thus, sufficient attention should be paid when both the fixing and pressure rollers are designed.
FIG. 20
illustrates still another embodiment of a color image forming apparatus
101
a
including a fixing apparatus. Such a color image forming apparatus may have substantially the same configuration to that illustrated in
FIG. 14
except that intermediate transfer is omitted and direct transfer to the recording sheet S is performed.
The fixing apparatus
110
a
employed in the color copier
101
a
may now be described. The fixing apparatus
110
a
may be employed in the conventional color image forming apparatus
1
a
not coating silicone oil as release agent for the fixing belt
140
and instead using oil less toner. However, it may be applicable to a color printer, facsimile, and duplicator or the like, so that these apparatuses can improve marketable product performance as image forming apparatuses capable of credibly securing recording member separation performance if employing the fixing apparatus
110
a.
As illustrated in
FIGS. 20 and 21
, the image forming apparatus may include a fixing roller
141
and heating roller
142
serving as rotatable roller type fixing devices arranged oppositely to each the other, and an endless fixing belt
140
wound around these rollers. In addition, a pressure roller
143
having an endless pressure surface Fc and contacting the fixing belt
140
may be provided so as to form a nip N. A tension roller
144
may also be provided so as to apply tension to the fixing belt
140
. In addition, a separation sheet
28
a
may be provided and oppositely arranged to the fixing belt
140
. The fixing apparatus
110
a
may heat and rotate the fixing belt
40
with a heating roller
142
in a direction shown by an arrow D as illustrated in FIG.
21
. Then, the fixing apparatus
110
a
may heat and fuse thereby fixing a not yet fixed toner image “t” carried on the recording sheet S″ in the nip N. These rollers
131
,
132
, and
134
may be pivotally supported by a fixing apparatus use base frame
145
secured to a transfer unit U. Respective rotational shafts may be arranged in parallel.
A base material of the fixing belt
40
may be made of heat resistance plastic. For the heat resistance plastic, polyimede, polyamideimide, and polyetherketone (PEEK) may be employable. A thickness of the base material may preferably amount to about 30 to about 100 μm. Since the surface of the fixing belt
133
pressure contacts the non fixed toner image and recording sheet S, a surface layer having excellent releasability and heat resistance may be necessitated. Thus, a surface release layer
401
such as fluorine series plastic or the like (see
FIG. 21
) may be coated. Further, an elastic layer made of heat resistance rubber, such as silicone rubber, fluorine rubber, etc., having a thickness of from about 100 to 300 μm may be provided.
The heating roller
142
may be made of metal, such as AL, Fe, etc., having a diameter of from about 20 mm to 30 mm. The heating roller
142
may be a thin roller having a thickness (t) of from about 0.3 to 1.0 mm and include a halogen heater
147
inside thereof. Temperature of the heating roller
132
may be detected by a temperature control element
146
. Detected temperature information may be output to an image processing section
148
so as to control the heating roller to fall within a prescribed set temperature range. Thereby, it may function to heat the fixing belt
140
up to a desirable temperature.
Further, the heating roller
142
may double as a tension roller, so that it may be suspended by a tension spring (not shown) in a direction as shown by an arrow P
1
in the drawing. The fixing roller
141
may have a diameter of from 20 mm to 30 mm, and heat resistance elastic member
412
formed from heat resistance elastic member, such as form silicone rubber, liquid type silicone rubber, etc., may be provided so as to secure a nip width “L” on the outer circumference of the Fe core metal
411
. Such an elastic layer
412
may have a thickness of from about 3 mm to about 6 mm. A surface hardness of the fixing roller
141
may be from about 30 to 50 degrees (Asker-C type).
The pressure roller
43
may be formed from a Fe or Al core metal
431
having a heat resistance elastic layer
432
such as fluorine series rubber, silicone rubber, etc., and a surface layer
343
formed from fluorine series plastic each coated on the core metal
431
. In the current embodiment, to improve separation performance of a recording sheet carrying toner, a surface hardness of the pressure applying roller
143
may be larger that that of the fixing roller
141
. Specifically, a nip for fixing use having a width L″ may be formed between the fixing belt
142
and pressure applying roller
43
with it both ends being concave downwardly. In the current embodiment, a thickness of the elastic layer
432
of the pressure applying roller
143
may amount from about 0.5 to about 2 mm. Its surface hardness may be from about 70 to about 90 degrees (i.e. Hs: hardness spring)(Asker-C type). A halogen heater
434
may preferably be included inside the pressure-applying roller
143
so as to accelerate increasing in temperature of the pressure-applying roller.
The fixing apparatus
110
a
may include a rotation driving series (not shown) so as to transmit a rotation driving force to the pressure roller
143
via a transmission device (not shown). In addition to that, the rotation driving force can be transmitted to the fixing roller
141
in a certain case. Such a fixing apparatus
10
a
may hold a nip N formed from a section where the fixing belt
140
contacts and is wound around the fixing roller
141
to where the pressure roller
143
contacts with a width of L2. Thus, stable transfer and fixing performances may be obtained by decreasing image crush by the nip N.
A separation sheet
128
a
may be oppositely arranged to a separation surface of the fixing belt
140
winding and contacting the fixing roller
141
. Such a separation sheet
128
a
may similarly be formed to that
128
of
FIG. 14
, and include a straight portion
282
, a concave portion
283
, and a tip portion
281
. Similar to the separation sheet
128
, the separation sheet
128
a
may be supported by a bracket
136
of a fixing apparatus use base frame
129
side via respective grooves of a pair of left and right guide members (See
304
of
FIGS. 18A and 18B
) pivotally supporting the fixing roller
141
.
The tip portion
281
of the separation sheet
128
a
may be located at a position distanced from the exit end of the nip N formed between the fixing belt
140
winding and contacting the fixing roller
141
and the pressure applying roller
43
by a prescribed length L1. In addition, the tip portion
281
of the separation sheet
128
a
may be shape similarly to that
128
of FIG.
14
. However, repetitious explanation therefor is omitted.
Also in this case and similar to the separation sheet
28
of
FIG. 14
, the gap L1 may be set smaller than the tip margin, and accordingly, the recording sheet may not wrap around the fixing roller. Specifically, the separation sheet
128
a
may relatively readily separate the recording sheet, and an ejection roller
138
may transfer and eject thereof onto an ejection tray
121
.
The separation sheet
128
a
can be attached in a manner as illustrated in
FIGS. 22 and 23
. Specifically, an L-type bracket
150
having a similar length to a fixing roller
125
can be employed with its upper end connection portion
501
secured to a downward surface of the base frame
129
of a fixing apparatus
10
b
use. A concave sheet reception section
502
may continuously be provided in a longitudinal direction on its lower end. A surface “fe” capable of contacting an upper end of the separation sheet
128
a
may be formed on the sheet reception portion
502
. The separation sheet
128
a
may be set on the surface “fe”, and a plate
151
is laid thereon. Then, the upper end of the separation sheet
128
a
can be fastened to the sheet reception
502
via the plate
151
by a plurality of screws
52
. Thus, the separation sheet
128
a
may credibly be supported. The similar function and effect can be obtained when the fixing apparatus
10
b
employing the L-type bracket
150
of
FIGS. 22 and 23
is utilized.
The above-described embodiment can be employed in a mono-color image forming apparatus, facsimile, and printer or the like, and substantially the same function and effect can be obtained, obviously numerous additional modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
Claims
- 1. A fixing apparatus, comprising:a fixing member configured to fix a toner image on a recording member with a heater; a pressure contacting pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed toward the pressure contacting member side across a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; and a fixing member side separation device configured to separate the recording member ejected from the nip from the fixing member, said fixing member side separation device being separately disposed from the surface of the fixing member, and a gap formed between the downstream end of the nip and the tip of the fixing member side separation device being set smaller than the width of the margin in a transfer direction.
- 2. The fixing apparatus according to claim 1, wherein a hardness of the surface of the pressure contacting member at the nip downstream end is larger than that of the nip downstream end of the fixing member.
- 3. The fixing apparatus according to claim 1, further comprising a pressure applying member side separation device contacting the surface of the pressure contacting member with its tip.
- 4. The fixing apparatus according to claim 1, further comprising a gap maintaining member configured to maintain a gap formed between the tip of the fixing member side separation device and the surface of the fixing member, said gap maintaining member being provided at respective tips of the fixing member side separation devices arranged in a direction perpendicular to the transfer direction contacting the surface of a transfer member non-passing area on the fixing member.
- 5. The fixing apparatus according to claim 1, wherein said fixing member side separation device is a single separation member type.
- 6. The fixing apparatus according to claim 5, wherein said fixing member side separation device includes an opening for ventilation.
- 7. The fixing apparatus according to claim 5, wherein said pressure contacting member side separation device includes an opening for ventilation.
- 8. The fixing apparatus according to claim 1, wherein said fixing member side separation device is formed from a sheet like separation member, and further comprising a tension applying member configured to bias the fixing member side separation device arranged in a direction perpendicular to the recording member transfer direction.
- 9. The fixing apparatus according to claim 1, wherein said pressure contacting member side separation device is formed from a sheet like separation member, and further comprising a tension applying member configured to bias the fixing member side separation device arranged in a direction perpendicular to the recording member transfer direction.
- 10. The fixing apparatus according to claim 1, wherein said toner image is formed by toner including at least plastic, colorant, and wax.
- 11. An image forming apparatus, comprising:a toner image formation devices configure to form a toner image; and the fixing apparatus as claimed in claim 1.
- 12. A fixing apparatus, comprising:a fixing member configured to fix a toner image on a recording member with a heater; a pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed along a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; and a fixing member side separation device configured to separate the recording member ejected from the nip from the fixing member, said fixing member side separation device being separately disposed from the surface of the fixing member, and a gap formed between the downstream end of the nip and the tip of the fixing member side separation device being set smaller than the width of the margin in a transfer direction.
- 13. A fixing apparatus, comprising:a fixing member configured to fix a toner image on a recording member with a heater; a pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed almost along a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; and a pressure contacting member side separation device configured to separate the recording member ejected from the nip from the pressure contacting member, said pressure contacting member side separation device being separately disposed from the surface of the pressure contacting member, and a gap formed between the downstream end of the nip and the tip of the pressure contacting member side separation device being set smaller than the width of the margin in a transfer direction.
- 14. The fixing apparatus according to claim 13, further comprising gap maintaining members configured to maintain a gap formed between the tip of the pressure contacting member side separation device and the surface of the pressure contacting member, said gap maintaining members being provided on respective tips of the pressure contacting member side separation devices configured to contact the surface of a transfer member non-passing area on the pressure contacting member.
- 15. The fixing apparatus according to claim 13, wherein said pressure contacting member side separation device is a single separation member type.
- 16. A fixing apparatus, comprising:a fixing member configured to fix a toner image on a recording member with a heater; a pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed along a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; a fixing member side separation device configured to separate the recording member ejected from the nip from the fixing member, said fixing member side separation device being separately disposed from the surface of the fixing member, and a gap formed between the downstream end of the nip and the tip of the fixing member side separation device being set smaller than the width of the margin in a transfer direction, and a pressure contacting member side separation device configured to separate the recording member ejected from the nip from the pressure contacting member, said pressure contacting member side separation device being separately disposed from the surface of the pressure contacting member, and a gap formed between the downstream end of the nip and the tip of the pressure contacting member side separation device being set smaller than the width of the margin in a transfer direction.
- 17. The fixing apparatus according to claim 16, wherein a JIS-A hardness of the surface of the fixing member at the downstream end is substantially the same to that at the downstream end of the pressure contacting member.
- 18. A fixing apparatus, comprising:a fixing member configured to fix a toner image on a recording member with a heater; a pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed toward the fixing member side across a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; and a pressure member side separation device configured to separate the recording member ejected from the nip from the pressure contacting member, said pressure member side separation device being separately disposed from the surface of the pressure contacting member, and a gap formed between the downstream end of the nip and the tip of the pressure member side separation device being set smaller than the width of the margin in a transfer direction.
- 19. The fixing apparatus according to claim 18, wherein a hardness of the surface of the fixing member at the downstream end is higher than that of the pressure contacting member at the downstream end.
- 20. The fixing apparatus according to claim 18, further comprising a fixing member side separation device contacting the surface of the fixing member with its tip.
- 21. A fixing apparatus, comprising:a rotational fixing device including a roller section having a ring like elastic layer; a release layer formed either by a ring like layer integrally formed on an outer circumferential surface of the roller section or an endless belt separately wound around the roller section; a heat source configured to generate heat; a pressure applying device configured to pressure contact the rotational fixing device via a recording sheet having a non fixed toner image with its endless pressure applying surface, said non-fixed toner image being fixed in a nip formed between the rotational fixing device and the pressure applying device; and a separation sheet configured to separate the recording sheet carrying the toner image from the release layer, said separation sheet being disposed in the vicinity of an exit of the nip, and said separation sheet is attached to the release layer and separated from the release layer by a prescribed gap while maintaining a curvature substantially along the outer diameter shape of the release layer configured to engage and rotate together with the roller section.
- 22. The fixing apparatus according to claim 21, wherein said rotational fixing device is formed from a fixing roller having a core metal, a heater disposed within the core metal, and at least elastic and release layers overlaid on the outer circumferential surface of the core metal.
- 23. An image forming apparatus, comprising:a toner image formation device configured to form a toner image with an electro-photographic system; and the fixing apparatus as claimed in claim 22.
- 24. The fixing apparatus according to claim 21, wherein said rotational fixing device comprises:a roller section having a core metal; an elastic layer wound around the core metal; a heating roller oppositely arranged to the roller section said heating roller including a heater; and an endless belt wound around the rollers.
- 25. The fixing apparatus according to claim 21, wherein said pressure applying device includes a pressure applying roller having elastic and release layers.
- 26. The fixing apparatus according to claim 21, wherein a gap between the tip of the separation sheet and the exit of the nip is either substantially the same or less than a tip margin of the recording sheet.
- 27. The fixing apparatus according to claim 21, wherein a ridge, facing in the vicinity of the release layer, of the separation sheet is sharply tapered.
- 28. The fixing apparatus according to claim 27, wherein a surface roughness of the ridge facing the release layer is less than 0.2 μm (Ra).
- 29. A fixing apparatus, comprising:a heat roller including a heater; a fixing roller including a core metal and an elastic layer coated on the circumferential surface of the core metal and configured to fix a toner image carried on a recording member; a fixing belt wound around the heating and fixing rollers, said fixing belt including a release layer; a pressure roller configured to pressure contact the fixing roller via the fixing belt, said pressure roller having a core metal and elastic and release layers on the circumferential surface of the core metal, said pressure roller forming a nip configured to apply heat and pressure so as to fix the toner image to the recording member with the fixing roller; and a separation sheet configured to separate the recording sheet from the fixing roller, said separation sheet being disposed in the vicinity of an exit of the nip and is approximated to the fixing roller with a prescribed gap while maintaining a prescribed curvature substantially along the outer shape of the fixing roller.
- 30. A fixing apparatus, comprising:fixing means for fixing a toner image on a recording member with heating means; pressure contacting means for pressure contacting the fixing means via the recording member, said pressure contacting means forming a nip with the fixing means, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing means in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed along a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; fixing member side separating means for separating the recording member ejected from the nip from the fixing means, said fixing means side separating means being separately disposed from the surface of the fixing means, and a gap formed between the downstream end of the nip and the tip of the fixing means side separating means being set smaller than the width of the margin in a transfer direction, and pressure contacting means side separating means for separating the recording member ejected from the nip from the pressure contacting means, said pressure contacting means side separating means being separately disposed from the surface of the pressure contacting means, and a gap formed between the downstream end of the nip and the tip of the pressure contacting means side separating means being set smaller than the width of the margin in a transfer direction.
- 31. A fixing method, comprising the steps of:providing a fixing member configured to fix a toner image on a recording member with a heater; providing a pressure contacting member configured to pressure contact the fixing member via the recording member and form a nip with the fixing member, said recording member being conveyed through the nip in such a manner that a toner image carried on the recording member contacts the fixing member in order for the toner image to be fixed with the heat and pressure, a tip margin of said recording member being directed along a linear extension line drawn from a downstream end to upstream end of the nip when only the tip margin exits from the nip; providing a fixing member side separation device configured to separate the recording member ejected from the nip from the fixing member, said fixing member side separation device being separately disposed from the surface of the fixing member, and a gap formed between the downstream end of the nip and the tip of the fixing member side separation device being set smaller than the width of the margin in a transfer direction, and providing a pressure contacting member side separation device configured to separate the recording member ejected from the nip from the pressure contacting member, said pressure contacting member side separation device being separately disposed from the surface of the pressure contacting member, and a gap formed between the downstream end of the nip and the tip of the pressure contacting member side separation device being set smaller than the width of the margin in a transfer direction.
Priority Claims (3)
Number |
Date |
Country |
Kind |
2001-167346 |
Jun 2001 |
JP |
|
2001-222186 |
Jul 2001 |
JP |
|
2001-261814 |
Aug 2001 |
JP |
|
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