This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2017-043176 filed on Mar. 7, 2017, Japanese Patent Application No. 2017-043177 filed on Mar. 7, 2017 and Japanese Patent Application No. 2017-057999 filed on Mar. 23, 2017.
The present invention relates to a sheet.
According to an aspect of the invention, there is provided a sheet comprising a cut that is formed in a part, in a sheet thickness direction, of a bending portion, to be subjected to bending, of a sheet body; and a bonding layer that lies between a layer that is formed with the cut in the bending portion and a layer that is not with the cut in the bending portion in a sectional view taken perpendicularly to the surfaces of the sheet.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Each of a set of
Parts (A)-(D) of
400 . . . Paper sheet body; 400A . . . Front-side sheet; 400B . . . Back-side sheet; 400C . . . Bonding layer (adhesive layer); 400S . . . Opening; 400T . . . Opening; 400X . . . Opening edge; 400Y . . . Opening edge; 410 . . . Bending cut; 420 . . . Separating cut; 420A . . . Front-side separating cut; 420B . . . Back-side separating cut; 470 . . . Non-cut portion; P . . . Paper sheet.
An exemplary embodiment of the present invention will be hereinafter described in detail with reference to the accompanying drawings.
Parts (A) and (B) of
As shown in part (A) of
Finally, a box-shaped object (three-dimensional object) 100 is formed that is in a state indicated by symbol 1X in part (B) of
In part (A) of
Although
A planar object to be used for a business card, a postcard, or the like can be formed by dividing the paper sheet P. To forming a planar object, bending portions 300 are not formed in the paper sheet P.
Furthermore, although the paper sheet P shown in
The paper sheet body 400, which is an example of the “sheet body”, has a three-layer structure, that is, consists of a front-side sheet 400A, a back-side sheet 400B, and a bonding layer (adhesive layer) 400C.
The back-side sheet 400B which is disposed on one side and is an example of the “one side layer” is made of paper. The front-side sheet 400A which is disposed on the other side and is an example of the “the other side layer” is also made of paper. The bonding layer 400C is sandwiched between the front-side sheet 400A and the back-side sheet 400B and bonds them together.
Although the exemplary embodiment is directed to an example case that the front-side sheet 400A and the back-side sheet 400B are made of paper, the invention is not limited to this case and the front-side sheet 400A and the back-side sheet 400B may be made of any of synthetic paper, film, unwoven fabric, etc. In other words, although the exemplary embodiment is directed to the paper sheet P as an example of the “sheet”, structures described in the exemplary embodiment can also be applied to sheets other than paper sheets, more specifically, sheets made of any of synthetic paper, film, unwoven fabric, etc.
Although the exemplary embodiment is directed to the case that the bonding layer 400C is sandwiched between the paper layers, the bonding layer 400C may be sandwiched between a paper layer and a layer made of a material other than paper.
Each of the front-side sheet 400A and the back-side sheet 400B may be either a single layer such as a single paper or film layer or a multiple layer formed by laminating plural, different kinds of paper or film layers.
The bending cuts 410 are formed in the back-side sheet 400B. Each bending cut 410 is formed in a part, in the thickness direction, of a portion, to be subjected to bending, of the paper sheet body 400
In the exemplary embodiment, in a sectional view taken perpendicularly to the surfaces of the paper sheet P, each portion to be subjected to bending has a part of the bonding layer 400C that lies between a portion that is formed with a bending cut 410 and a portion that is not with a bending cut 410.
More specifically, in a sectional view taken perpendicularly to the surfaces of the paper sheet P, there exists, in a region 2D (see
The bending cut 410 is formed so as to leave at least part, in the thickness direction, of the associated part of the bonding layer 400C. In other words, the bending cut 410 is formed so as not to divide the bonding layer 400C; even if the bending cut 410 is formed so as to go into the bonding layer 400C, at least part, in the thickness direction, of the associated part of the bonding layer 400C remains undivided (i.e., the bending cut 410 does not reach there).
In the exemplary embodiment, the portion, not formed with the bending cut 410, of the bonding layer 400C has such a thickness (in the direction perpendicular to the surfaces of the paper sheet P) as to be strong enough to prevent division of the paper sheet P there. That is, in the exemplary embodiment, as described above, the bending cut 410 may reach the bonding layer 400C. In such a case, the portion, not formed with the bending cut 410, of the bonding layer 400C has such a thickness as to be strong enough to prevent division of the paper sheet P there.
In the exemplary embodiment, each bending cut 410 is formed in a portion that will be placed inside when the paper sheet P is subjected to bending. For example, referring to
In the exemplary embodiment, the box-shaped object 100 is formed as shown in part (B) of
Although in
Where plural bending portions 300 are formed, there may occur a case that the paper sheet P is bent toward one side in one bending portion 300 and toward the other side in another bending portion 300.
In either case, in each bending portion 300, the bending cut 410 is formed on such a side as to be placed inside when the paper sheet P is bent there.
Each of a set of
When the paper sheet P shown in
When the paper sheet P was mountain-folded with the score 320 located outside, as shown in
As shown in
In the exemplary embodiment in which the paper sheet P has the bonding layer 400C as the middle layer, an elastic body exists in the paper sheet Pat the middle. In this case, when a die is pressed against the sheet P to form a score 320, part of the pressing load acting on the paper sheet P serves to deform the bonding layer 400C elastically and hence the front-side sheet 400A is not compressed easily.
In this case, as shown in
The above problem can be solved by increasing the die pressing load. However, with this measure, the front-side sheet 400A, the back-side sheet 400B, and the bonding layer 400C are compressed and made thinner in the portion involved. If such a paper sheet P is bent, as described above the outside layer of the sheet P is prone to break.
In contrast, in the exemplary embodiment in which the bending cuts 410 are formed, the paper sheet P can be bent while formation of creases and breaking of the paper sheet P are prevented.
In contrast, in the exemplary embodiment in which the bending cuts 410 are formed, as mentioned above, the paper sheet P can be bent while formation of creases and breaking of the paper sheet P are prevented.
In thick paper sheets, paper sheets having a bonding layer, and like sheets, even if a score is formed, there may occur a situation that the score does not serve as a guide for bending and creases or a break is prone to occur in a portion bent. In contrast, in the exemplary embodiment, the paper sheet P can be bent while formation of creases, breaking, etc. are prevented.
Next, the separating cuts 420 will be described. As shown in
In the exemplary embodiment, the separating cuts 420 (called “back-side separating cuts 420B” where appropriate) are formed in the back-side sheet 400B, that is, on the back side of the separating cuts 420 (called “front-side separating cuts 420A” where appropriate) that are formed in the front-side sheet 400A.
In other words, each back-side separating cut 420B is formed at such a position as to be opposed to the associated front-side separating cut 420A parallel with it with the bonding layer 400C interposed between them. That is, the paper sheet P is formed with the front-side separating cuts 420A and is also formed with the back-side separating cuts 420B which, together with the front-side separating cuts 420A, allow the paper sheet P to be divided along them.
From another point of view, in the exemplary embodiment, the back-side sheet 400B is formed with the back-side separating cuts 420B, which are an example of the “the other cut”, are formed at different positions than the bending cuts 410. Furthermore, each front-side separating cut 420A is formed at such a position as to be opposed, from the front side, to the associated back-side separating cut 420B parallel with it.
In the exemplary embodiment, each of the bending cuts 410 and the separating cuts 420 is shaped like a triangle in cross section in such a manner that its width increases as the position goes from the inside (i.e., the side closer to the bonding layer 400C) to the front or back surface of the paper sheet body 400 in the thickness direction of the paper sheet body 400. However, this is just an example; each of the bending cuts 410 and the separating cut 420 may be shaped like a slit.
In the exemplary embodiment, the paper sheet P is divided (cut) at the separating portions 200 by a user's applying an external force to the paper sheet P.
At each separating portion 200, the front-side sheet 400A and the back-side sheet 400B have already been divided (cut) almost fully by the separating cuts 420 and hence the bonding layer 400C is to be divided mainly. Thus, the user can divide the paper sheet P by a weak force.
In the exemplary embodiment in which the bonding layer 400C is to be divided mainly, it is avoided that the paper sheet P is divided in such a manner that (the fiber constituting) each of the front-side sheet 400A and the back-side sheet 400B is teared up. Thus, the user can divide the paper sheet P by a weak force.
In the exemplary embodiment in which it is avoided that the paper sheet P is divided in such a manner that each of the front-side sheet 400A and the back-side sheet 400B is teared up, division result surfaces, in the separating portions 200, of a separated part of the paper sheet P are smoother than in a case that the paper sheet P is divided in such a manner that each of the front-side sheet 400A and the back-side sheet 400B is teared up. When the user touches a division result surface, in a separating portion 200, of the separated part of the paper sheet P, he or she would get a better feeling than in a case that the paper sheet P is divided in such a manner that each of the front-side sheet 400A and the back-side sheet 400B is teared up.
In the exemplary embodiment, each of the bending cuts 410 and the separating cuts 420 is formed in the direction from the front or back surface of the paper sheet body 400 to the inside in the thickness direction of the paper sheet body 400 in such a manner that the width of each of the bending cuts 410 and the separating cuts 420 at the front or back surface of the paper sheet body 400 is greater than at its inside.
In the exemplary embodiment, each of the bending cuts 410 and the separating cuts 420 is shaped like a triangle in cross section in such a manner that its width increases as the position goes from the inside of the paper sheet body 400 to its front or back surface. However, each of the bending cuts 410 and the separating cuts 420 may be shaped like a hemisphere or a trapezoid.
Each of the bending cuts 410 has an opening angle θ1, and each of the separating cut 420 has an opening angle θ2.
As shown in
It is preferable that the opening angle θ1 (see
On the other hand, where the opening angle θ1 of each bending cut 410 is larger than 100°, after bending, as shown in
Although in the example shown in
In the example configuration shown in
It is preferable that the length of each non-cut portion 470 (i.e., the distance between adjacent cuts of each bending cut 410) be 0.3 to 1.0 mm.
A bending portion 300 is made weaker if a certain number of cuts that are spaced from each other by a distance shorter than the above range are formed adjacent to each other. On the other hand, if a certain number of cuts that are spaced from each other by a distance longer than the above range are formed adjacent to each other, these cuts are less likely form a straight line when the paper sheet P is bent there.
Parts (A)-(D) of
In other words, in this example structure, the plural bending cuts 410 extend along the bending portion 300 so as to be spaced from each other in the direction perpendicular to their extending directions. The paper sheet P is bent along a straight line along whichever of the plural bending cuts 410 the paper sheet P is bent.
In the example structure shown in part (A) of
Where each bending cut 410 is a single continuous cut, when the paper sheet P is bent there by 90°, there may occur an event that as shown in parts (C) and (D) of
In contrast, where as shown in part (A) of
In this example configuration, plural (two) perforates-shaped bending cuts 410 (also indicated by a line 12A) extend in the vertical direction in
The plural perforates-shaped bending cuts 410 are formed parallel with each other so as to be spaced from each other in the direction perpendicular to their extending directions.
Furthermore, in this example configuration, as shown in
Still further, the plural perforates-shaped bending cuts 410 are formed in such a manner that the bending cuts 490 of the left-hand bending cut 410 overlap with those of the right-hand bending cut 410. In other words, when the two perforates-shaped bending cuts 410 are projected in the direction perpendicular to their extending directions as indicated by arrow 12B in
In the configuration shown in
Furthermore, since the bending cuts 410 are formed like perforations, each bending portion 300 as subjected to bending is stronger than in the case that the bending cuts 410 are continuous straight cuts.
Still further, as mentioned above, when the two perforates-shaped bending cuts 410 are projected in the direction perpendicular to their extending directions, the bending cuts 490 belonging to one bending cut 410 and those belonging to the other bending cut 410 form a continuous straight line. As a result, each bending portion 300 of the paper sheet P is made lower in stiffness and the paper sheet P becomes easier to bend than in a case that the bending cuts 490 belonging to one bending cut 410 and those belonging to the other bending cut 410 do not forma continuous straight line.
Incidentally, in the exemplary embodiment, as shown in
In other words, the front-side sheet 400A which is opposite to the back-side sheet 400B which is formed with the bending cuts 410 may be made thinner than the back-side sheet 400B. With this measure, the paper sheet P is made easier to bend than in a case that the front-side sheet 400A which is to be placed outside by bending is thicker than the back-side sheet 400B.
Where the front-side sheet 400A is thinner than the back-side sheet 400B, the paper sheet P is less prone to break than in a case that the front-side sheet 400A is thicker than the back-side sheet 400B. More specifically, the paper sheet P is less prone to break (tear) in an apex portion of a bending portion 300 (i.e., a projection-side portion of a bending portion 300 such as a portion 4A in
In this example configuration, the front-side sheet 400A is thinner than the back-side sheet 400B. Furthermore, in the example configuration shown in
If the cutting length of the front-side separating cut 420A is the same as that of the back-side separating cut 420B in the case that the front-side sheet 400A is thinner than the back-side sheet 400B, as shown in
In contrast, where as shown in
As shown in part (A) of
More specifically, in this example configuration, the opening edges 400X of the back-side separating cut 420B and the opening edges 400Y of the front-side separating cut 420A are located on straight broken lines 8A and 8B drawn in part (A) of
Furthermore, so that the width WX of the back-side separating cut 420B in the surface of the back-side sheet 400B becomes close to the width WY of the front-side separating cut 420A in the surface of the front-side sheet 400A, the sectional shape of the back-side separating cut 420B in a plane perpendicular to the extending direction of the separating cut 420 is made different from that of the front-side separating cut 420A.
In other words, the width WX of the back-side separating cut 420B in the surface of the back-side sheet 400B is made close to the width WY of the front-side separating cut 420A in the surface of the front-side sheet 400A by making the sectional shape of the back-side separating cut 420B like a triangle that is longer in the vertical direction in part (A) of
In this example configuration, as in the example configuration illustrated in
In this example configuration, the front-side separating cut 420A formed in the front-side sheet 400A is shallower than the back-side separating cut 420B formed in the back-side sheet 400B.
Furthermore, in this example configuration, the opening angle θA of the front-side separating cut 420A formed in the front-side sheet 400A is larger than the opening angle θB of the back-side separating cut 420B formed in the back-side sheet 400B.
More specifically, in the back-side separating cut 420B which is an example of the “first cut”, the width WX in the surface of the back-side sheet 400B is greater than the widths of its inside portion (close to the bonding layer 400C) in the thickness direction of the back-side sheet 400B. And the back-side separating cut 420B has the opening angle θB.
Likewise, in the front-side separating cut 420A which is an example of the “second cut”, the width WY in the surface of the front-side sheet 400A is greater than the widths of its inside portion in the thickness direction of the front-side sheet 400A. And the front-side separating cut 420A has the opening angle θA.
In this example configuration, the opening angle θA of the front-side separating cut 420A is larger than the opening angle θB of the back-side separating cut 420B. The opening angle of a cut is defined in a sectional view as an angle that is formed by one straight line that connects one edge, closer to the valley bottom, of one side surface facing the cut and the other edge, closer to the cut opening, of the one side surface and the other straight line that connects one edge, closer to the valley bottom, of the other side surface facing the cut and the other edge, closer to the cut opening, of the other side surface.
A more specific description will be made with reference to part (A) of
In other words, the opening angle θA is an angle that is formed by the one straight line 492 that connects the valley bottom 491 and the one opening edge 400Y (located on the right side in part (A) of
The opening angle θB is an angle that is formed by one straight line 496 that connects one edge 403A, closer to the valley bottom 495, of one side surface 403 facing the rear-side separating cut 420B and the other edge 403B, closer to a cut opening 400S, of the one side surface 403 and the other straight line 497 that connects one edge 404A, closer to the valley bottom 495, of the other side surface 404 facing the rear-side separating cut 420B and the other edge 404B, closer to the cut opening 400S, of the other side surface 404.
In other words, the opening angle θB is an angle that is formed by the one straight line 496 that connects the valley bottom 495 and the one opening edge 400X (located on the right side in part (A) of
Although this example configuration has the front-side separating cut 420A and the back-side separating cut 420B which are triangular in cross section, they may have any of other sectional shapes such as a trapezoid.
In this case, the opening angle θA is an angle that is formed by one straight line 492 that connects one edge 401A of one side surface 401 facing the front-side separating cut 420A and the other edge 401B of the one side surface 401 and the other straight line 493 that connects one edge 402A of the other side surface 402 facing the front-side separating cut 420A and the other edge 402B of the other side surface 402.
The opening angle θB is an angle that is formed by one straight line 496 that connects one edge 403A of one side surface 403 facing the rear-side separating cut 420B and the other edge 403B of the one side surface 403 and the other straight line 497 that connects one edge 404A of the other side surface 404 facing the rear-side separating cut 420B and the other edge 404B of the other side surface 404.
In the example configuration shown in part (A) of
In this example configuration, a positional difference between the edges 8F and 8G in the direction perpendicular to the thickness direction of the paper sheet P (i.e., in the left-right direction in part (B) of
Part (C) of
In this example configuration, as described above with reference to part (A) of
Referring to
In the paper sheet P according to the exemplary embodiment, as shown in
In the paper sheet P according to the exemplary embodiment, the separating cuts 420 of each separating portion 200 are different in shape from the bending cut 410 of each bending portion 300. More specifically, the separating cuts 420 of each separating portion 200 are shaped like a triangle that is long in the vertical direction in
In the paper sheet P according to the exemplary embodiment, the opening angle θ2 of the separating cuts 420 of each separating portion 200 is different from the opening angle θ1 of the bending cut 410 of each bending portion 300. More specifically, the opening angle θ2 of the separating cuts 420 of each separating portion 200 is larger than the opening angle θ1 of the bending cut 410 of each bending portion 300.
Furthermore, In the paper sheet P according to the exemplary embodiment shown in
Although in
An example of the case that the separating portions 200 are the same as the bending portions 300 in the manner of arrangement of cuts is that also in each bending portion 300 a bending cut 410 is formed in both of the front-side sheet 400A and the back-side sheet 400B. In this case, the bending portions 300 are made weaker and hence the paper sheet P likely breaks at a bending portion 300 after being bent.
Another example of the case that the separating portions 200 are the same as the bending portions 300 in the manner of arrangement of cuts is that in each separating portion 200 a separating cut 420 is formed only in the back-side sheet 400B. In this case, the paper sheet P is divided in such a manner that (the fiber constituting) the front-side sheet 400A is teared up and hence a division-formed surface of the paper sheet P is prone to get rough.
In contrast, in the exemplary embodiment in which the separating cuts 420 of the separating portions 200 are arranged differently from the bending cuts 410 of the bending portions 300, an event can be avoided that the paper sheet P is divided at a bending portion 300 or a division-formed surface of the paper sheet P gets rough.
Furthermore, in the paper sheet P according to the exemplary embodiment, as described above, the separating cuts 420 of each separating portion 200 are different in shape from the bending cut 410 of each bending portion 300.
More specifically, the width W2 of the separating cuts 420 of each separating portion 200 is different from the width W1 of the bending cut 410 of each bending portion 300. That is, the width W2 of the separating cuts 420 is smaller than the width W1 of the bending cut 410.
Furthermore, the opening angle θ2 of the separating cuts 420 of each separating portion 200 is smaller than the opening angle θ1 of the bending cut 410 of each bending portion 300.
Where the width W2 of the separating cuts 420 of each separating portion 200 is smaller than the width W1 of the bending cut 410 of each bending portion 300 (i.e., the opening angle θ2 of the separating cuts 420 of each separating portion 200 is smaller than the opening angle θ1 of the bending cut 410 of each bending portion 300), when each separating portion 200 is divided, stress is concentrated on it more easily and hence the working load that is necessary for the dividing is made smaller than in a case that the width W2 is larger than the width W1. More specifically, stress is concentrated easily on the portion corresponding to the portion 8E shown in part (A) of
Where the width W2 of the separating cuts 420 of each separating portion 200 (see
On the other hand, where the width W1 of the bending cut 410 of each bending portion 300 (see
In the example configuration shown in
In this example configuration, the depth of the bending cuts 410 of the bending portion 300 is smaller than that of the separating cuts 420 of the separating portion 200, whereby the bending cuts 410 of the bending portion 300 are different in shape from the separating cuts 420 of the separating portion 200.
In the example configuration shown in
Furthermore, in this example configuration, in the bending portion 300, the bending cut 410 is also formed in the front-side sheet 400A. This allows a user to recognize portions that should be subjected to bending.
Where bending cuts 410 are formed only in the back-side sheet 400B, since the bending cuts 410 are located inside when bending is performed, a user is hard to recognize the portions to be subjected to the bending. Forming bending cuts 410 also in the front-side sheet 400A allows a user to easily recognize the portions to be subjected to bending.
Where bending cuts 410 are formed also in the front-side sheet 400A in each bending portion 300, the substantial thickness of the paper sheet P excluding the bending cuts 410 is reduced in each bending portion 300 and hence each bending portion 300 may become weaker. In view of this, in the example configuration shown in
In the example configuration shown in
In this example configuration, the paper sheet P is bent so that a portion 9A (see
In the example configuration shown in
In this example configuration, to secure necessary strength of the bending portion 300, the bending cuts 410 of the bending portion 300 are shallower than the bending cut 410 shown in
In the example configuration shown in
In other words, the opening angle of the separating cuts 420 of the separating portion 200 is smaller than that of the bending cuts 410 of the bending portion 300. Furthermore, the width, in the surfaces of the paper sheet body 400, of the separating cuts 420 of the separating portion 200 is smaller than that of the bending cuts 410 of the bending portion 300.
In the example configuration shown in
In addition, since the opening angle of the separating cuts 420 is small, the angle formed by the end surface of a divided portion of the paper sheet P and the front surface or the back surface of the paper sheet P becomes close to the right angle.
In the example configuration shown in
Furthermore, in this example configuration, since the front-side sheet 400A is also formed with a bending cut 410, a user can see a portion to be bent of the paper sheet P and hence can recognize that portion easily.
In this example configuration, as shown in
On the other hand, in each separating portion 200, no non-cut portions 470 are formed and, as shown in
Since the separating cut 420 extends continuously in each separating portion 200, the working load that is necessary for dividing the paper sheet P there can be made smaller than in a case that the separating cut 420 is formed like perforations.
Furthermore, since the bending cut 410 is formed like perforations, each bending portion 300 is stronger than in a case that the bending cut 410 extends continuously.
Although in the example configurations shown in
For example, the adhesive is applied by bringing a roll to whose outer circumferential surface the adhesive is stuck into contact with the back-side sheet 400B. Alternative processes are possible in which a powder-like adhesive is put on the back-side sheet 400B or an adhesive is stuck to the back-side sheet 400B using a spray device.
Then the front-side sheet 400A is put on the back-side sheet 400B.
Subsequently, the front-side sheet 400A and the back-side sheet 400B are heated and pressed against each other using pressing rolls 940 which are a pressing device. As a result, the front-side sheet 400A and the back-side sheet 400B are bonded to each other to become an original paper sheet of a paper sheet P. The original paper sheet is then taken up into a roll body 950.
To manufacture a paper sheet P, first, the roll body 950 is unwound and a resulting continuous original paper sheet M is sent downstream. Then rolls 960 to whose outer circumferential surfaces cutting blades 961 are attached are pressed against the two respective surfaces of the original paper sheet M.
As a result, above-described cuts (bending cuts 410 and separating cut 420) are formed in the original paper sheet M. Subsequently, the resulting original paper sheet M is cut by a cutting machine (not shown), whereby a rectangular paper sheet P (see
The cutting blades 961 are triangular in cross section. By pressing apex portions 961A of the cutting blades 961 against the paper sheet P, the fiber of portions involved of the paper sheet P is cut. Furthermore, each of these portions of the paper sheet P is pushed aside (outward) by two side surfaces 961B of the cutting blade 961, whereby a cut having a triangular cross section as mentioned above is formed.
It is expected that the above-described paper sheet P will be set in an image forming apparatus and an image is formed thereon. Since the paper sheet P is subjected to various operations such as conveyance in the image forming apparatus, it is preferable that the paper sheet P be strong enough to withstand those various operations.
More specifically, for example, it is preferable that the paper sheet P be so strong as not to be divided at a bending portion 300 when conveyed in an image forming apparatus. To this end, it is preferable that the portion of each bending portion 300 including the bonding layer 400C and excluding the bending cut(s) 410 be so thick that the paper sheet P is not divided there.
Even more specifically, it is preferable that in a cross section of each bending portion 300 where a bending cut 410 is formed the portion 2Z (see
From the viewpoint of improving the appearance of an image formed on the paper sheet P by an image forming apparatus, it is preferable not to form bending cuts 410 in the layer to be placed outside the bonding layer 400C by bending. More specifically, it is preferable that no bending cuts 410 be formed in the layer to be placed outside the bonding layer 400C by bending whereas it is allowed to form an image(s) on the layer to be placed outside by bending so as to cover the bending portions 300.
If bending cuts 410 were formed in the layer to be placed outside by bending, an image(s) formed on this layer (so as to cover the bending portions 300) might be divided by the bending cuts 410 to degrade the appearance of the image(s). In other words, if bending cuts 410 and an image(s) were formed in and on the layer to be placed outside by bending, innards of the paper sheet P are exposed by bending to make the image(s) discontinuous.
In contrast, the above-described measure of not forming bending cuts 410 in the layer to be placed outside the bonding layer 400C prevents division of an image(s) (i.e., it is kept continuous) and allows the image(s) to be kept good in appearance.
Where as in the exemplary embodiment bending cuts 410 are formed in the layer to be placed inside by bending, an image(s) can be formed more easily so as to cover bending portions 300 than in the case of forming scores.
In this connection, bending portions 300 are formed with scores in many cases and, in general, such scores are formed in the layer to be placed outside by bending. In this case, in many cases, it is difficult to form an image (s) on a paper sheet P that is formed with such scores. More specifically, in many cases, it is difficult to form an image on a portion that is formed with a score because that portion is undulated.
In contrast, where as in the exemplary embodiment bending cuts 410 are formed in the layer to be placed inside by bending, an image(s) can be formed more easily so as to cover bending portions 300 than in the case of forming scores.
In this connection, in printing etc., in general, by forming an image on a paper sheet P, then forming scores, and finally bending the paper sheet P, the image can be kept continuous though the scores are formed.
However, in a post-processing apparatus that is connected to an image forming apparatus (sores are formed by the post-processing apparatus), there may occur an event that it becomes difficult to form scores in a thick paper sheet or to form scores in a portion that has been increased in strength by an image (i.e., toner). In view of this, in image forming apparatus and post-processing apparatus, paper sheets to be used are restricted to thin ones, a control is performed so as not to form an image(s) in portions to be formed with scores, or an image(s) is formed so as not to cover portions that are formed with scores.
In contrast, where as in the exemplary embodiment bending cuts 410 are formed in the layer to be placed inside by bending, the above problems that are associated with the formation of scores do not arise.
Where bending cuts 410 are formed in the layer to be placed inside by bending, it is preferable that the bending cuts 410 be formed inward from the surface of the layer and be wider at the surface than inside.
In other words, to prevent an event that a portion, formed with an image, of a paper sheet P is separated from the paper sheet P by bending, it is preferable that bending cuts 410 be formed inward from the surface of the layer to be placed inside by bending and be wider at the surface than inside.
In this connection, when a paper sheet P is bent in which a line-shaped cut has been formed in the layer to be placed inside by bending, the outside layer is expanded more there to cause an event that a portion, formed with an image, of the outside layer goes off the paper sheet P. If the degree of expansion of the outside layer is too high, the outside layer of the paper sheet P may break partially to disorder the image formed on the paper sheet P.
In contrast, where bending cuts 410 are formed inward from the surface of the inside layer and are wider at the surface than inside, the degree of expansion of the outside layer caused by bending is lowered and hence an event that a portion, formed with an image, of the outside layer goes off the paper sheet P is less likely to occur.
The above-described exemplary embodiment can also be construed as follows:
A paper sheet comprising:
The paper sheet wherein the cut becomes wider as the position goes from inside the paper sheet body to its surface, and the cut has an opening angle that is in a range of 40° to 100°.
The paper sheet wherein one surface of the paper sheet body is formed with another cut, and the other surface is formed with a cut extending alongside the other cut at a position that is on the back side of the other cut.
The foregoing description of the embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2017-043176 | Mar 2017 | JP | national |
2017-043177 | Mar 2017 | JP | national |
2017-057999 | Mar 2017 | JP | national |