The present application relates generally to a shelf assembly, and more particularly, to a shelf assembly for an appliance.
Appliances, such as refrigerators, are known to include a plurality of shelves for storing various items. Conventional shelves are beneficial to accommodate stored items such as large pizza boxes, wine bottles and/or other food or beverage containers.
The following presents a simplified summary of the invention in order to provide a basic understanding of some example aspects of the invention. This summary is not an extensive overview of the invention. Moreover, this summary is not intended to identify critical elements of the invention nor delineate the scope of the invention. The sole purpose of the summary is to present some concepts of the invention in simplified form as a prelude to the more detailed description that is presented later.
In accordance with one aspect, a shelf assembly for an appliance comprises a shelf panel comprising a generally planar support surface defined by a front edge, opposed side edges, and a rear edge. A frame is adapted to be mounted within an appliance to support the shelf panel with the support surface extending generally along a horizontal plane. The frame comprises a front member with a front support channel, opposed side members each with a side support channel, and a rear member. The front support channel is sized to receive and support the front edge of the shelf panel and the side support channels are each sized to receive and support one of the opposed side edges of the shelf panel. A rear support channel is formed with and extending below the rear member. The rear support channel is adapted to removably receive and capture the rear edge of the shelf panel to support the shelf panel against the force of gravity and to thereby inhibit removal of the shelf panel from the frame in the direction of the horizontal plane. The shelf panel is selectively insertable or removable from the rear support channel by temporarily deflecting the rear member upwards relative to the horizontal plane a sufficient amount to separate the rear edge of the shelf panel from the rear support channel.
In accordance with another aspect, a method of assembling a shelf assembly for an appliance is provided. The method comprises the step of sliding opposed side edges of a shelf panel, which comprises a generally planar support surface, along side support channels of a frame that is adapted to be mounted within an appliance so that the support surface extends generally along a horizontal plane. The method further comprises the step of continuing to slide the shelf panel along the side support channels until a front edge of the shelf panel is received within a front support channel of the frame. The method further comprises the step of temporarily rotating a rear member of the frame to an angle relative to the horizontal plane a sufficient amount to separate a rear support channel of the rear member from a rear edge of the shelf panel. The method further comprises the step of subsequently inserting and capturing the rear edge of the shelf panel into the rear support channel so that the rear edge of the shelf panel is supported against the force of gravity and all of the front support channel, side support channels, and rear support channel are substantially co-planar with the horizontal plane.
It is to be understood that both the foregoing general description and the following detailed description present example and explanatory embodiments of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed. The accompanying drawings are included to provide a further understanding of the invention and are incorporated into and constitute a part of this specification. The drawings illustrate various example embodiments of the invention, and together with the description, serve to explain the principles and operations of the invention.
The foregoing and other aspects of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawings, in which:
Example embodiments that incorporate one or more aspects of the present invention are described and illustrated in the drawings. These illustrated examples are not intended to be a limitation on the present invention. For example, one or more aspects of the present invention can be utilized in other embodiments and even other types of devices. Moreover, certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. Still further, in the drawings, the same reference numerals are employed for designating the same elements.
Conventional glass shelves for refrigerators typically include a plastic frame that is either over-molded/encapsulated onto the glass panel, or adhered to the glass panel using a non-removable adhesive. Both of these increase cost and complexity.
The shelf frame of the instant application is designed to removably retain the glass panel in a snap-fit manner. The frame includes an internal support channel that supports the glass panel around all four sides of its outer perimeter. The shelf frame is preferably manufactured of an injection-molded plastic that is generally rigid, although the rear edge can be temporarily bent upwards to a sufficient degree to enable the glass panel to be slid into the internal support channel.
Turning to the shown example of
Moreover, it is contemplated that the shelf assembly 20 can include at least one attachment member configured to be attached with respect to the interior side walls 210, 211 of the cabinet 209 to support the shelf within the interior area 202 of the cabinet. In one example, one or more of the attachment members can include an interlocking device configured to be attached with respect to shelf supports formed into the liner of the interior side walls 210, 211 at a selected elevation with the attachment members. On example is illustrated in
Alternatively, it is contemplated that the attachment members could act as a cantilever support for the shelf. Although not shown, a plurality of adjustment rails, sometimes referred to as a “ladder track”, could be provided with vertically disposed apertures to allow interaction with the interlocking device to maintain the shelf assembly 20 at the desired elevation within the interior area 202 of the cabinet 209. Although the Figures illustrate the sidewalls 210, 211, it is understood that the shelf assembly 20 could instead be coupled to rails on a rear wall of the cabinet. In any event, it is preferred that the shelf assembly 20 is removable from the interior area 202 of the appliance for cleaning, replacement, etc.
Turning now to
The shelf assembly 20 further includes the frame 30 configured to be mounted to the interior of the refrigerator 200 to support the shelf panel 22 with the support surface 24 extending generally along a horizontal plane. Of course, the frame 30 could also be configured to support the shelf panel 22 in various other orientations. Turning to
The frame 30 can be formed of a generally rigid material, such as metal, plastic, or the like. In one example, the frame 30 can be formed of an injection molded plastic, and may be formed as a monolithic unit. For example, the front member 34, side members 36, and rear member 50 can be integrally formed as a monolithic body to define the frame 30. At least the rear member of the frame is designed to be elastically deformable. Still, the frame 30 can be assembled from various elements and assembled as a unitary body. For example, some or all of the front, side, and rear members can be removably or non-removably attached to each other to define the frame 30. Additionally, the frame 30 may include additional features, such as raised or angled edges extending along the outer perimeter (e.g., front, rear, and/or side edges) to retain spills on the support surface 24 to provide a “spill proof” shelf. For example, some or all of the front member 32, opposed side members 36, and rear member 50 of the frame 30 can define an upper peripheral rim 39 which is raised a distance above the shelf panel 22.
Turning to
Similarly, turning briefly to
Turning now to
The rear support channel 52 includes a first wall 54 extending downwards from the rear member 50 along a direction substantially perpendicular to the horizontal plane H (i.e., a vertical wall), and the second wall 56 projecting outwards from the first wall 54 along a direction substantially parallel to the horizontal plane H (i.e., a horizontal wall). Both of the first and second walls 54, 56 may be integrally formed together with the frame 30 or may be provided as a separate elements. Thus, the rear support channel 52 is defined between at least an underside of the rear member 50 and the second wall 56, and may be further defined by the first wall 54. A distance between the underside of the rear member 50 and the second wall 56 is substantially equal to a thickness of the rear edge 28 of the shelf panel 22 to thereby provide a relatively tight fit within the rear support channel 52. As a result, the rear support channel 52 comprises a cross-sectional area substantially corresponding to the rear edge 28 of the shelf panel 22. The combination of the underside of the rear member 50, the first wall 54 and the second wall 56 can define a “C”-shaped channel. Thus, when the shelf panel 22 is received within the rear support channel 52, the vertical first wall 54 inhibits removal of the shelf panel 22 from the frame in the direction of the horizontal plane H, and the horizontal second wall 56 supports the shelf panel 22 against the force of gravity. Thus, when the support surface 24 is loaded via food or the like, the first and second walls 54, 56 of the rear support channel 52 to inhibit the shelf panel 22 from falling or tilting due to the loading.
In order to provide alignment of the shelf panel 22 within the frame 30, the rear support channel 52 can include a rear stop (not shown) to abut the rear edge 28 of the shelf panel 22. In addition or alternatively, the rear support channel 52 could include a tapered interior geometry that narrows, between the underside of the rear member 50 and the second wall 56, to a thickness less than that of the rear edge 28 of the shelf panel 22 to provide an interference fit. Preferably, the outermost dimension of front support channel 34 with respect to the rear support channel 52 is substantially the same or even slightly larger than the length of the shelf panel 22 between the front edge 26 and rear edge 28 so that the shelf panel 22 experiences a tight longitudinal fit within the frame 30.
In the assembled state of the shelf assembly 20, suitable for supporting food or the like within the refrigerator, the rear support channel 52 is aligned to be substantially co-planar with the horizontal plane H. In one example, all of the front support channel 34, side support channels 38, and rear support channel 52 form the internal support channel and are substantially co-planar with the horizontal plane H so that the shelf panel 22, when fully inserted into the frame 30, will be maintained in a flat and level arrangement along the direction of the horizontal plane H to support items within the refrigerator.
Turning now to
Thereafter, the rear member 50 can be manipulated into place so as to capture and retain the rear edge 28 of the shelf panel 22 within the rear support channel 52. In another example, the shelf panel 22 is selectively insertable or removable from the rear support channel 52 by temporarily translating the rear member 50 upwards a distance (i.e., above the horizontal plane H) while simultaneously rotating the rear member 50 to an angle relative to the horizontal plane H (see
In order to facilitate the assembly or disassembly of the shelf panel 22, only a portion of the rear member 50 containing the rear support channel 52 is typically deflected upwards to selectively insert or remove the shelf panel 22 from the frame 30. The rear member 50 of the frame 30 is defined between first and second ends interconnected with the opposed side members 36 of the frame 30. The rear member 50 may be formed, at its first and second ends, together with the opposed side members 36 as a monolithic piece. The rear support channel 52 is typically centrally located along the rear member 50, and spaced apart from the first and second ends of the rear member 50. Thus, typically only the central portion of the rear member 50 is translated upwards (and/or rotated at an angle) to insert or remove the rear edge 28 of the shelf panel 22 relative to the rear support channel 52. The first and second ends of the rear member 50, as well as the opposed side members 36, typically do not move, translate, or rotate to any appreciable degree. Further, the rear member 50 may have a cutout section 55 (see
Disassembly of the shelf panel 22 from the frame 30 occurs in reverse. First the portion of the rear member 50 containing the rear support channel 52 is translated upwards while being simultaneously rotated outwards to release the rear edge 28 out of the rear support member 52. Thereafter, the shelf panel 22 is pulled backwards to be removed from the front support channel 34 and is slid along the side support channels 38. The shelf panel 22 continues to be slidably removed from the frame until it is completely free of the side support channels 38 and separated from the frame. The rear member 50 is released and then it elastically and resiliently returns to its nominal position with the rear support channel 52 in alignment with the horizontal plane H.
In summary, the internal support channel, including the front, side and rear support channels 34, 38, 52, can facilitate retention of the shelf panel 22 on the frame 30 without the use of an adhesive, mechanical fasteners, or the like. In other words, when the rear edge 28 of the shelf panel 22 is received and captured within the rear support channel 52, the shelf panel 22 cannot be removed from the frame 30 along the direction of the horizontal plane H without further manipulation of the shelf panel 22.
Thus, during assembly or disassembly, the rear member 50 of the plastic frame 30 is bent upwards slightly while the glass panel is inserted into or removed from the internal support channel. Once the glass panel is fully inserted into the channel, the rear member 50 is released and resiliently snaps back to its original shape. The rear support channel 52 on the rear member 50 of the plastic frame is positioned to capture and retain the rear edge 28 of the glass sheet from being removed, while also providing vertical support for the glass panel. As a result, the glass panel is securely retained in place with limited movement, and can support food items across substantially the entire planar support surface 24.
In addition or alternatively, turning briefly to
In the shown example of
Additionally, one or more auxiliary support members (not shown) can be provided that can project outwardly (or inwardly) for engagement with other apertures (or projections) of the appliance. The auxiliary support members may provide additional vertical support and/or may be used to align the frame 30 relative to the cabinet and inhibit twisting of the frame 30. In other examples, the hanger members 60 can include hooks (not shown) that are configured to engage vertically disposed apertures of the adjustment rails to maintain the shelf assembly 20 at the desired elevation within the interior area 202 of the cabinet 209. To remove the frame 30 from the cabinet 209, a user simply raises the shelf assembly 20 vertically upwards to disengage the hanger members 60 from the apertures. Depending upon the attachment mechanism, each hanger member 60 can be provided on the side or at the rear of the frame 30.
In addition or alternatively, the frame 30 can further include lower support channels (not shown) for supporting drawers or other depending structure. For example, the frame 30 could include two pairs of lower support channels to for two or more independent deli drawers in a side-by-side arrangement. In an alternative arrangement, a single center lower support channel could provide a double support for each of the two side-by-side drawers. In one example, the lower support channels could be designed as a sliding support track with a built-in roller wheel and a drawer anti-removal stops at the front end of the support track. The built-in roller wheels rotate against a corresponding track molded into the deli drawer. Similarly, the sliding deli drawer includes a pair of roller wheels at a rear end of the drawer that roll along the sliding support track of the support channels. Thus, the deli drawer is supported by four total roller wheels. Each of the lower support channels can be snap-fit into a slot 70 at the front edge of the frame. Each of the lower support channels is further supported by either a snap-fit connection at the rear member 50 of the frame 30, or via a mechanical faster that is secured into a boss 72 at the rear member 50 of the frame 30. However, it is contemplated that some or all of the lower support channels could also be integrally molded to the underside of the shelf frame.
The invention has been described with reference to the example embodiments described above. Modifications and alterations will occur to others upon a reading and understanding of this specification. Examples embodiments incorporating one or more aspects of the invention are intended to include all such modifications and alterations insofar as they come within the scope of the appended claims.
This application is a divisional application of application Ser. No. 14/577,233, filed, Dec. 19, 2014, the entire disclosure of which are hereby incorporated herein by reference.
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Number | Date | Country | |
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Number | Date | Country | |
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Parent | 14577233 | Dec 2014 | US |
Child | 14994237 | US |