Claims
- 1. In an appliance having an outer shell within which is positioned a compartment defining liner having at least opposing side walls spaced from the outer shell by an insulation zone and an aperture formed in one of the opposing side walls, a shelf mounting support arrangement comprising:
a flange portion having first and second opposing sides and an outermost radial portion; a body portion projecting from the second side of said flange portion at a location spaced inwardly of the outermost radial portion, said body portion extending into the compartment, from the insulation zone, through the aperture formed in the liner; a plurality of retainer elements formed integral with the body portion, each of said retainer elements including a sloping portion and a face portion, wherein the sloping portion defines a camming surface which abuts the liner at the aperture to radially deflect the sloping portion during insertion of the body portion through the aperture, and wherein the liner is positioned between and engaged with both the face portion and the outermost radial portion of the flange portion; and insulation provided in said insulation zone, said insulation extending between the outer shell and the first side of the flange portion for retaining the mounting support in a shelf supporting position wherein the body portion projects into the compartment.
- 2. The shelf mounting support according to claim 1, wherein said body portion is formed with an internal cavity which opens into said insulation zone through said flange portion and is filled with the insulation which solidifies within the internal cavity.
- 3. The shelf mounting support according to claim 2, wherein said body portion includes an end wall, remote from said flange portion, which prevents the insulation from entering the compartment through the internal cavity.
- 4. The shelf mounting support according to claim 3, wherein said body portion includes an annular grooved portion, at a position spaced from the end wall in a direction opposite the flange portion.
- 5. The shelf mounting support according to claim 1, wherein each of said retainer elements further includes a thin membrane interconnecting the sloping portion to the flange portion.
- 6. The shelf mounting support according to claim 5, wherein the thin membrane extends about three sides of the sloping portion.
- 7. The shelf mounting support according to claim 6, wherein the thin membrane creates a seal between the sloping portion and each of the body portion and flange portion.
- 8. The shelf mounting support according to claim 1, wherein the outermost radial portion is resilient so as to deflect upon engagement with the liner following insertion of the body portion in the aperture.
- 9. The shelf mounting support according to claim 8, wherein the outermost radial portion is tapered relative to the remainder of the flange portion.
- 10. The shelf mounting support according to claim 1, wherein the outermost radial portion terminates in an annular tip which, prior to insertion of the body portion within the aperture, is arranged in a plane which extends through at least a portion of the plurality of retainer elements.
- 11. The shelf mounting support according to claim 10, wherein the plane extends through the sloping portion of each of the plurality of retainer elements.
- 12. The shelf mounting support according to claim 1, wherein the flange portion has a diameter which is at least three times an outer diameter of the body portion.
- 13. A method of providing a support for a shelf that extends between opposing side walls of a compartment defining liner positioned within an outer shell of an appliance with the side walls being spaced from the outer shell so as to define an insulation zone therebetween, said method comprising:
forming a plurality of spaced apertures in each of the side walls of the liner; inserting a body portion of a shelf mounting support into a respective one of said plurality of spaced apertures until retainer elements provided on the body portion project through the liner and deflect radially outwardly on one side of the liner, while a flange portion of the shelf mounting support abuts an opposing side of the liner; and retaining the shelf mounting support in a desired position by providing insulation against the flange portion, between the liner and the outer shell.
- 14. The method according to claim 13, further comprising:
forming the body portion with a grooved portion at a position spaced from the flange portion, with the grooved portion being adapted to receive a portion of the shelf.
- 15. The method according to claim 13, further comprising:
foaming the shelf mounting supports in situ by injecting foamed insulation into the insulation zone, with the insulation flowing into the internal cavity.
- 16. The method according to claim 13, further comprising:
deflecting a sloping portion of each retainer element through a camming operation with the liner upon inserting the body portion of the shelf mounting support into the aperture.
- 17. The method according to claim 16, further comprising:
deflecting a thin membrane interconnecting the sloping portion to the flange portion as the body portion of the shelf mounting support is inserted into the aperture.
- 18. The method according to claim 13, further comprising:
deflecting an outermost radial portion of the flange portion upon inserting the body portion of the shelf mounting support into the aperture.
- 19. The method according to claim 18, further comprising:
creating a seal between the outermost radial portion and the flange portion when the shelf mounting support is attached to the liner.
- 20. The method according to claim 19, further comprising:
locating an annular tip of the outermost radial portion in a plane which extends through the retainer elements prior to insertion of the body portion of the shelf mounting support into the aperture.
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application represents a continuation-in-part of U.S. patent application Ser. No. 10/170,435 filed Jun. 14, 2002, pending, which is a divisional of U.S. patent application Ser. No. 09/096,586 filed Jun. 12, 1998, now U.S. Pat. No. 6,460,956.
Divisions (1)
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Number |
Date |
Country |
Parent |
09096586 |
Jun 1998 |
US |
Child |
10170435 |
Jun 2002 |
US |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
10170435 |
Jun 2002 |
US |
Child |
10301662 |
Nov 2002 |
US |