The following relates to a shelving system and more specifically to embodiments of a shelving system having stowable shelves that can be stowed away when not displaying a product.
Traditional shelving used in a retail environment displays products for purchase by customers. Product placed on a lower shelf can be hidden by the shelf located above the lower shelf, which stops customers from purchasing the products located on the lower shelf. Further, products placed on a higher shelf tend to be consumed by customers before the products placed on a lower shelf. This can result in a shelf with no products for sale that blocks a visibility to product located on the lower shelf. Current solutions, such as stacking product located on a higher shelf, can cause problems and is less effective because stacked product does not feed correctly and increases the risk of product damage.
Thus, a need exists for an apparatus and method for a shelving system having stowable shelves, and methods thereof.
A first aspect relates generally to a shelving system, comprising a plurality of supports, each support of the plurality of supports having a longitudinal opening defining a channel extending from a first end to a second end of the support, the plurality of supports having at least one opening positioned on a surface of the plurality of supports, at least one shelf, the at least one shelf including an extension, the extension being positioned within the channel of each of the plurality of supports to allow a vertical movement of the at least one shelf with respect to the plurality of supports, and an actuator operably coupled to the at least one shelf, wherein actuation of the actuator permits the vertical movement of the at least one shelf within the channel
A second aspect relates generally to a shelving system comprising a first support, the first support including a first plurality of cutouts along an inner surface of the first support, a second support, the second support including a second plurality of cutouts along an inner surface of the second support, wherein the second support is parallel to the first support, a first shelf, the first shelf including a first extension and a second extension, the first extension portion configured to vertically move within a channel of the first support, and the second extension portion configured to move vertically within a channel of the second support, and an actuator, the actuator operably coupled to the first shelf, and including an actuator arm that passes through at least one of the first plurality of cutouts and the second plurality of cutouts, wherein, as product placed on the first shelf is removed, the actuator is actuated to disengage the actuator arm from at least one of the first plurality of cutouts and the second plurality of cutouts such that the first shelf moves vertically towards a second shelf to stow away and create additional visibility to store product located on a third shelf, which is lower than the first shelf.
A third aspect relates generally to a method of creating additional space for visibility of products located on a lower shelf of a shelving system, comprising providing a plurality of supports, each support of the plurality of supports having a longitudinal opening defining a channel extending from a first end to a second end of the support, the plurality of supports having at least one opening positioned on a surface of the plurality of supports, connecting at least one shelf to the plurality of supports, wherein the at least one shelf includes an extension, the extension being positioned within the channel of the plurality of supports to allow a vertical movement of the at least one shelf with respect to the plurality of supports, and actuating an actuator operably coupled to the at least one shelf, wherein, in response to the actuating, an actuator arm of the actuator disengages from the at least one opening of the plurality of supports to permit a vertical movement of the at least one shelf to expose products placed on the lower shelf
The foregoing and other features of construction and operation will be more readily understood and fully appreciated from the following detailed disclosure, taken in conjunction with accompanying drawings.
Some of the embodiments will be described in detail, with reference to the following figures, wherein like designations denote like members, wherein:
A detailed description of the hereinafter described embodiments of the disclosed apparatus and method are presented herein by way of exemplification and not limitation with reference to the Figures. Although certain embodiments are shown and described in detail, it should be understood that various changes and modifications may be made without departing from the scope of the appended claims. The scope of the present disclosure will in no way be limited to the number of constituting components, the materials thereof, the shapes thereof, the relative arrangement thereof, etc., and are disclosed simply as an example of embodiments of the present disclosure.
As a preface to the detailed description, it should be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents, unless the context clearly dictates otherwise.
Referring to the drawings,
Moreover, embodiments of the shelving system 100 may include a plurality of supports 20, 30, a wall 5 disposed between the supports 20, 30, a base deck 80, a plurality of shelves 50, an actuator 70, and a lifting mechanism 90. In an exemplary embodiment, the shelving system 100 may include a plurality of supports 20, 30, each support of the plurality of supports 20, 30 having a longitudinal opening 29, 39 defining a channel 28, 38 extending from a first end 21, 31 to a second end 22, 32 of the support 20, 30, the plurality of supports 20, 30 having at least one opening 25 positioned on a surface of the plurality of supports 20, 20, at least one shelf 50, the at least one shelf 50 including an extension 55a, 55b, the extension 55a, 55b being positioned within the channel 28, 38 of the plurality of supports 20, 30 to allow a vertical movement of the at least one shelf 50 with respect to the plurality of supports 20, 30, and an actuator 70 operably coupled to the at least one shelf 50, wherein actuation of the actuator 70 permits the vertical movement of the at least one shelf 50 within the channel 28, 38.
With continued reference to
Furthermore, embodiments of the first support 20 may include a longitudinal opening 29. Embodiments of the longitudinal opening 29 may receive, accommodate, accept, etc. a portion of at least one shelf 50, as described in greater detail infra. Embodiments of the longitudinal opening 29 may be an opening, a channel, a space, a void, a gap, a bore, a hole, a tunnel, and the like. The longitudinal opening 29 may extend from a first end 21 to a second 22 of the first support 20. Embodiments of the longitudinal opening 29 may include a gap between engagement surfaces 27a and 27b, and a channel 28 between the walls of the first support 20. For instance, embodiments of the longitudinal opening 29 may define or otherwise include a channel 28 of the first support 20. Embodiments of the channel 28 may be a track, a tunnel, a bore, a semi-bore, a void, an opening, a passageway, a pathway, and the like. The channel 28 may extend from a first end 21 of the first support 20 to the second end 22 of the first support 20. The channel 28 may be defined by the walls of the first support 20.
Additionally, embodiments of the first support 20 may include a plurality of cutouts 25. The plurality of cutouts 25 may be positioned along an inner surface 23 of the first support 20. The cutouts 25 may be an opening, a hole, a slot, a bore, a gap, a void in the support 20, and the like. Embodiments of the cutouts 25 may have various shapes, such as rectangular, square, circular, elliptical, diamond shaped, curvilinear, or otherwise polygonal. Embodiments of the cutouts 25 may be positioned on one or more sides of the first support 20. For instance, one or more cutouts 25 may be positioned on a back wall of the first support 20, or may be positioned on three walls of a first support, as shown in
Embodiments of the shelving system 100 may also include a second support 30. Embodiments of the second support 30 may be the same or substantially the same component. In other words, embodiments of the second support 30 may share the same or substantially the same structure and/or function as the first support 20. Embodiments of the second support 30 may be an upright, a post, an upright post, an upright member, a track member, an end frame, a support, a vertical member, a vertical support, a vertical channel member, a support member, a longitudinal member, and the like. The second support 30 may include a first end 31 and a second end 32, and a longitudinal opening 39 and a channel 38. The second support 30 may be operably coupled to a base deck 80 proximate or at the second end 32, in a same or similar manner as the first support 20. Embodiments of the second support 30 may include engagement surfaces, an inner surface, one or more walls, and may have various cross-sections. In some embodiments, the cross-section of the second support 30 may correspond with the cross-section of the first support 20. In other embodiments, the second support 30 may have a different cross-section than the first support 20.
Further, embodiments of the first support 20 and the second support 30 may have a width, a length, and a height. These dimensions may vary according to the application, the store, the type of product to be displayed, a location within the store, etc. The supports 20, 30 may be comprised of metal, plastic, composite, or a combination of both.
Further, a wall 5 may be disposed between the first support 20 and the second support, as shown in
Referring now to
Moreover, embodiments of the first extension 55a may be disposed within the channel 28 of the first support 20, and the second extension 55b may be disposed within the channel 38 of the second support 30, when in an assembled position, as shown in
The insertion, loading, and/or assembly of the shelving system 100 may require simultaneous insertion of the extensions 55a, 55b into the channels 28, 38 of the supports 20, 30. For instance, a shelf 50 may be operably attached to the supports 20, 30 by lifting a shelf 50 above the first ends 21, 31 of the supports 20, 30, aligning the extensions 55a, 55b with the channels 28, 38, and lowering the shelf 50 such that the extensions 55a, 55b pass through the channel 28, 38, and the shelf moves vertically with respect to the supports 20, 30. A neck portion 59a of the first extension 55a may pass through a gap between the engagement surfaces 27a, 27b of the first support 20, while a neck portion 59b of the second extension 55b may pass through a gap between two engagement surfaces of the second portion 20. Due to a geometry of the first extension 55a and the first support 20, the shelf 50 may be permitted to move only in a vertical or substantially vertical direction within the channel 28. For instance, the first extension 55a may include an engagement surface 57a that defines an increase in size or width of the first extension 55a as compared to the neck portion 59a. While the neck portion 59a may pass between the two engagement surfaces 27a, 27b of the first support 20, the rest of the extension 55a may not pass through, such that the engagement surface 57a of the first extension 55a mechanically interferes or otherwise engages the engagement surface 27a, 27b of the first support 20 to prevent, hinder, or otherwise impede a lateral movement of the shelf 50 with respect to the first support 20. Similarly, due to a geometry of the second extension 55b and the second support 30, the shelf 50 may be permitted to move only in a vertical or substantially vertical direction within the channel 38. For instance, the second extension 55b may include an engagement surface 57b that defines an increase in size or width of the first extension 55b as compared to the neck portion 59b. While the neck portion 59b may pass between the two engagement surfaces of the second support 30, the rest of the extension 55b may not pass through, such that the engagement surface 57b of the second extension 55b mechanically interferes or otherwise engages the engagement surface of the second support 30 to prevent, hinder, or otherwise impede a lateral movement of the shelf 50 with respect to the second support 30. Accordingly, the shelf 50 may move vertically with respect to the supports 20, 30, but may remain within the channels 28, 38 if pulled or otherwise subjected to a lateral or pulling force.
Further, embodiments of the shelf 50 may have a width, a length, and a thickness (or height). These dimensions may vary according to the application, the store, the type of product to be displayed, a location within the store, etc. The shelf 50 may include an interior portion, or an underside that may or may not be fully enclosed. Embodiments of the shelf 50 may be comprised of metal, plastic, composite, or a combination of both.
With continued reference to
Referring now to
Embodiments of the at least one biasing element 76 may be a spring, a coil spring, an elastomeric element, a compressible element, and the like. Embodiments of the actuator 70 may include a plurality of biasing elements 76. Further, embodiments of the pressure plate 73 may be a plate or similar planar surface component that can extend approximately the width of the shelf 50. Alternatively, embodiments of the actuator 70 may include two or more independent pressure plates 73, which may be placed at corners of the shelf 50, closer to the rotation devices 74a, 74b. Embodiments of the rotation devices 74a, 74b may be a gear that can be turned when the pressure plate 73 is lowered or raised, which in turn displaces the actuator arm 75 in either a forward or rearward direction. The gear may be operably coupled to the pressure plate 73 and the actuator arm 75 in such a way that the gear can rotate in a first direction to cause the actuator arm 75 to move forward when the pressure plate 73 is lowered, and then rotate in a second direction to cause the actuator arm 75 to move in a reverse direction when the pressure plate 73 is raised. In further embodiments, the rotation device 74a, 74b may be a pivot point, which causes the actuator arm 75 to pivot up and into a cutout 25 of a support 20, 30, or pivot in an opposing direction, down and away from the cutout 25 of the support 20, 30. In yet another alternative embodiment, the biasing elements 76 may be disposed beneath the ends of the pins 77, wherein the pressure plate 73 may be disposed underneath the biasing elements 76
With reference now to
Embodiments of the shelving system 100 may include a plurality of lifting mechanisms 90. For example, a second, additional lifting mechanism may be operably coupled or mounted to the second support 30 proximate or otherwise near the first end 31. Similar to the lifting mechanism 90 mounted to the first support 20, each of a plurality of cords of the additional lifting mechanism 90 may be associated with a shelf 50 of the shelving system 100. For example, a first cord may be connected to a retractable cord reel located at a first end 31 of the second support 30, and may extend from the cord reel location through the channel 38 of the second support 30 to a first, top shelf 50. The cord may be operably attached to the first shelf 50. A second cord may be connected to the retractable cord reel of the first cord located at a first end 31 of the second support 30 (or a separate cord reel), and may extend from the cord reel location through the channel 38 of the first support 30 to a second, middle shelf 50. The second cord may pass through a first cord opening 56b of the second extension 55b of the top shelf 50, and continue to the second shelf, and may be operably attached thereto. A third cord may be connected to the retractable cord reel located at a first end 31 of the second support 30 (or a separate reel), and may extend from the cord reel location through the channel 38 of the second support 30 to a third, bottom shelf 50. The third cord may pass through a second opening 58b of the second extension 55b of the top shelf 50 and the middle shelf 50, and continue to the third, bottom shelf 50. The third chord may be operably attached thereto.
Accordingly, embodiments of the lifting mechanism(s) 90 may raise the plurality of shelves 50 of the shelving system 100 when the shelves 50 are in an unsecured, disengaged position—or a second actuated position. Embodiments of the lifting mechanism 90 may be constantly attempting to retract the shelves 50 of the shelving system 100 due to the nature of the one or more retractable cord reels of the lifting mechanism 90, which retract the plurality of cords or cables that are attached to each of the shelves 50. The engagement of the actuator arm 75 with the supports 20, 30 may prevent or otherwise hinder the retraction of the shelves 50. In other words, actuation of the actuator 70 may permit the vertical movement of the at least one shelf 50 within the channels 28, 38.
The vertical movement of a shelf 50 that no longer has product may be raised by the lifting mechanism(s) 90, so that the shelf 50 may nest or dock with a shelf located above the shelf. For instance, a shelf 50 may be stowed away when product is removed from the shelf 50. The shelf 50 may be stowed away such that the shelf may abut or reside proximate another shelf of the shelving system 100. This automatic lifting or displacement of the shelf 50 may ensure that higher shelves that run out of product sooner are not still blocking a visibility of product located on a lower shelf. In other words, additional space for visibility of products located on a lower shelf may be automatically created when products are removed from higher shelves. Each shelf 50 of the shelving system 100 may be stowable, wherein each of the shelves 50 may be operably coupled to the supports 20, 30 and operably coupled to the lifting mechanism.
While the stowing of the shelves 50 may be done automatically as product is removed from the shelves 50, the shelves 50 may be displaced or stowed away manually. For example, a store representative may manually displace the actuator arm 75 of the actuator 70 to switch from a first actuated position to a second actuated position, and vice versa. The actuator arm 75 may be gripped by the user, and driven forward or rearward as desired. Manual adjustment may allow a user to stow away shelves 50 not needed for a product, or may allow the user to customize the shelving system 100 for various products.
In alternative embodiments, the cords attached to the shelves may include one or more counterweights at an end of the cord to provide a counter weight to the weight of the shelf. The counterweights may be housed in an enclosure positioned proximate the first support 20 and the second support 30, respectively.
Embodiments of the shelving system 100 may now be described by reference to
In alternative embodiments, the actuation may be accomplished through various powered means, such as electromechanical components, hydraulic components, pneumatic components, sensors, switches, linear actuators, motors, servo motors, and the like, and/or a combination thereof. For example, the shelves 50 may include one or more sensors, such as optical or pressure sensors, and the actuator 70 may powered by one or more motor. Further, the lifting means may be accomplished by various lifting mechanisms using electromechanical components, hydraulic components, pneumatic components, and the like.
Referring now
While this disclosure has been described in conjunction with the specific embodiments outlined above, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, the preferred embodiments of the present disclosure as set forth above are intended to be illustrative, not limiting. Various changes may be made without departing from the spirit and scope of the invention, as required by the following claims. The claims provide the scope of the coverage of the invention and should not be limited to the specific examples provided herein.
This invention claims priority to U.S. provisional patent application Ser. No. 62/409,496, filed Oct. 18, 2016, entitled “Shelving System Having Stowable Shelves” the entirety of which is included herein by reference.
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