The field of the invention is shelving units with accessories that are repositionable and removable from the storage unit.
The background description includes information that may be useful in understanding the present invention. It is not an admission that any of the information provided herein is prior art or relevant to the presently claimed invention, or that any publication specifically or implicitly referenced is prior art.
All publications identified herein are incorporated by reference to the same extent as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference. Where a definition or use of a term in an incorporated reference is inconsistent or contrary to the definition of that term provided herein, the definition of that term provided herein applies and the definition of that term in the reference does not apply.
Storage racks and shelving units are commonly used to store a variety of different articles, such as tools and equipment in a garage (e.g., drills, brooms, shovels, extension cords, etc.), in an organized and readily accessible manner. Typical storage racks include a plurality of vertical posts connected by cross beams extending between the posts. Together, the vertical posts and cross beams define a frame configured to support a shelf panel for storing various articles.
The storage capacity of conventional storage racks is limited by the number of shelves, the height, width and length of the storage rack, and other factors. However, adding additional full length shelves may not accommodate taller articles stored on the shelves (i.e., taller articles may not permit additional full length shelves to be installed between two existing adjacent shelves), and storage racks having larger dimensions may not be idea where there is a space limitation.
Some efforts to overcome the lack of sufficient storage capacity of storage racks and shelving units include providing adjustable or removable shelves. This allows a user to change the height or width of the individual shelves in the storage racks to accommodate taller or wider items. Unfortunately, an increased storage capacity of one shelf requires a decreased storage capacity of at least one other shelf.
Other efforts provide extendable/retractable support units or cross beams that allow a user to increase a height or length of the overall storage rack. Unfortunately, this typically requires an increase of the height along the entire length of the storage rack, or an increase of the length along the entire height of the storage rack.
Thus, there is still a need for improved apparatuses, systems and methods that provide increased storage capacities for storage racks and shelving units.
The inventive subject matter provides apparatus, systems and methods in which storage capacities can be increased to accommodate a plurality of articles in a safe and secure manner. One manner of improving storage units is by providing a wall to reduce the risk of articles falling from the storage unit. By reducing the chances that articles will fall from the storage unit, users can place more items within the storage unit comfortably since they are secured by the wall.
One embodiment of a wall for a storage unit has a panel and a bracket. The panel has a plurality of horizontal rods. The bracket has a first and a second aperture, wherein the first and second apertures are sized and dimensioned to receive at least one of the plurality of horizontal rods. The bracket further has a rivet that extends from a front side of the bracket. It should be appreciated that the rivet is typically sized and dimensioned to receive at least one opening of the storage unit to allow the attachment of the wall to the storage unit.
While one rivet can be used, it is contemplated that the wall can comprise a second rivet that extends from a front side of the bracket. In such embodiment, the rivet and the second rivet are sized and dimensioned to simultaneously receive a first opening and a second opening of the storage unit. Therefore, the bracket can attach to the storage unit in two locations to ensure that the wall is properly secured. The center points of the rivet and the second rivet are typically between 2 and 4 inches apart. Furthermore, it is contemplated that the rivets are circular, such that the rivets are sized and dimensioned to engage the opening of the storage unit.
The bracket comprises a top end and a bottom end. To form the first aperture, it is contemplated that the top end curls to a back side of the bracket, which forms a through hole. Similarly, the bottom end can curl to the back side of the bracket to form the second aperture.
In most typical embodiments, the panel comprises a first and a second horizontal rod. In such embodiments, the first and second apertures are sized and dimensioned to allow the first aperture to engage the first horizontal rod while the second aperture engages the second horizontal rod. The first and second horizontal rods are typically between 4 and 6 inches apart.
While only a single bracket is discussed above, it is contemplated that a second or more brackets can be used. A second bracket has a third and fourth aperture, wherein the third and fourth apertures are sized and dimensioned to receive at least one of the plurality of horizontal rods. Using a second bracket, it is contemplated that a first bracket is placed on one side of the panel and the second bracket is placed on the opposite side of the panel to maintain the wall on the storage unit.
Similarly, while a single panel is discussed above, it is contemplated that more panels can be included. For example, a second panel having a second plurality of horizontal rods can be used. The bracket is sized and dimensioned to simultaneously hold the first and second panel by receiving at least one of the plurality of horizontal rods of the first panel using the first aperture while also receiving at least one of the second plurality of horizontal rods of the second panel using the second aperture. Thus, the first and second panels can be attached via a bracket to create a longer wall.
Another manner of improving storage units is by providing a container for the storage unit. A storage system is provided comprising a storage rack and one or more containers. The storage rack can include one or more cross beams that are coupled to, and extend between, two vertical support posts (e.g., front-left post and front-right post, etc.). Each of the containers could include or be coupled with a bracket having a hooked end portion (e.g., a substantially U-shaped portion, or an L-shaped portion extending from the bracket, etc.) that is sized and dimensioned to receive a portion of the cross beam.
Viewed from another perspective, the hooked end defines a gap that is larger than the thickness of a portion (e.g., a lip, a flange, etc.) of the cross beam it receives. In some preferred embodiments, the gap is no more than 50%, more preferably no more than 25% and even more preferably no more than 15% larger than the thickness of the lip or flange such that undesired movement of the container relative to the storage rack is prevented.
Additionally or alternatively, other stabilizing means can be provided. For example, the storage rack could comprise a shelf that is placed relative to the lip or flange of the cross beam such that the shelf prevents a rotation of the bracket and container relative to the cross beam.
In other aspects of the inventive subject matter, the storage rack could comprise a side wall that is coupled to and disposed between two vertical support posts (e.g., front-left and rear-left posts, etc.). The side wall could be a solid wall or can alternatively include a plurality of intersecting elongated members that define a plurality of attachment segments. The hooked end portions of the containers described herein can additionally or alternatively be sized and dimensioned to receive a portion of several of the attachment segments. In this manner, the containers can be removably coupled with different portions of the side wall as well as to one or more cross beams of the storage rack.
Various objects, features, aspects and advantages of the inventive subject matter will become more apparent from the following detailed description of preferred embodiments, along with the accompanying drawing figures in which like numerals represent like components.
The following discussion provides many example embodiments of the inventive subject matter. Although each embodiment represents a single combination of inventive elements, the inventive subject matter is considered to include all possible combinations of the disclosed elements. Thus if one embodiment comprises elements A, B, and C, and a second embodiment comprises elements B and D, then the inventive subject matter is also considered to include other remaining combinations of A, B, C, or D, even if not explicitly disclosed.
As used herein, and unless the context dictates otherwise, the term “coupled to” is intended to include both direct coupling (in which two elements that are coupled to each other contact each other) and indirect coupling (in which at least one additional element is located between the two elements). Therefore, the terms “coupled to” and “coupled with” are used synonymously.
The present inventive subject matter relates to storage units that have shelving accessories configured to be detachably connected to the storage unit.
Cross beams 111 and 112 and coupled with, and extend between, posts 101 and 102. Cross beams 111 and 113 are located on the front side of storage unit 100. Two similar cross beams are located on the back side of storage unit 100 (opposite to cross beams 111 and 113, respectively). In addition, cross beams 113 and 114 are coupled with, and extend between, posts 101 and 103. Cross beams 113 and 114 are located on the left side of storage unit 100. Two similar cross beams are located on the right side of storage unit 100 (opposite to cross beams 113 and 114). The vertical posts and cross beams provide a frame for holding shelf panels 121 and 122. Together, the vertical posts, cross beams, and shelf panels define a storage space for storing objects.
Boltless storage units are described in further detail in Applicant's prior patent applications, namely, U.S. Pat. No. 8,424,694, and U.S. patent application Ser. Nos. 13/802057, 14/223297, and 14/223622, all of which are incorporated herein by reference.
A bracket 508 having a rivet 510 is attached to panel 504 using a first and a second aperture (shown in later figures). Rivet 510 is typically sized and dimensioned to engage the opening of the storage unit. However, it is contemplated that rivet 510 can couple to an adapter, which engages the opening of the storage unit.
First aperture 512 and second aperture 514 have through holes that receive a portion of horizontal rods 506. However, it is contemplated that at least one of first aperture 512 and second aperture 514 can be a recess or a cavity of sufficient depth to receive a portion of horizontal rod 506 to mount bracket 508 to panel 504. In addition, further contemplated embodiments include snap fittings and other mechanical fasteners that can be used to replace or in conjunction with first aperture 512 and second aperture 514.
Wall 502 can further include a second bracket 516 having a third and fourth aperture. It should be appreciated that the third and fourth aperture is typically the same design as the first aperture 512 and second aperture 514 of bracket 508 discussed herein. Therefore, the third and fourth apertures are sized and dimensioned to receive at least one of the horizontal rods 506. By providing second bracket 516, it should be appreciated that wall 502 can securely mounted on a storage unit using bracket 508 and second bracket 516 on each side of panel 504 as shown in
While
In typical embodiments, panel 504 comprises a first horizontal rod 518 and a second horizontal rod 520. Bracket 508 can engage both first horizontal rod 518 and second horizontal rod 520 at the same time. As shown in
Once bracket 508 is removably coupled to panel 504, it is contemplated that wall 502 can be attached to a storage unit 522 using rivet 510 as shown in
It should be appreciated that wall 502 is removably coupled to storage unit 522. Thus, wall 502 can be repositioned along storage unit 522 using opening 524. Moreover, bracket 508 is removably coupled to horizontal rods of panel 504, such that bracket can also be repositioned along panel 504 to provide customization. Therefore, wall 502 can be modified to meet various configurations using the removable and adjustable bracket 508 to meet the demands needed for support unit 522.
For more details on bracket 508,
The cross section of first aperture 512 and second aperture 514 in
While the attachment of bracket 508 on a single panel has been described, it is contemplated that a second panel having a second plurality of horizontal rods can be removably coupled with bracket 508. Therefore, it should be appreciated that first aperture 512 can be sized and dimensioned to receive at least one horizontal rod from the first panel while second aperture 514 can be sized and dimensioned to receive at least one horizontal rod of the second panel. Thus, multiple walls can be interconnected to form an elongated wall suitable for storage units of various sizes.
Container 830 includes two brackets 835 and 840, each of which comprises a hooked-end portion 850 that defines a gap or clearance (e.g., see gaps 1351 and 1352 in
It should be appreciated that a hooked end portion (e.g., 850, etc.) of a container could have any suitable curved or bent shape. A preferred hook end shape is substantially U-shaped and includes substantially parallel surfaces or arms that are at least lcm in length, more preferably at least 2 cm in length. Substantially parallel surfaces include any two surfaces that when placed side by side have the same distance continuously between them within a 10% tolerance.
In
As used herein, the term “container” is used broadly to include any device (e.g., box, basket, bag, pockets, tool bags, tool belts, etc.) that can be used to hold or transport objects. Such containers can have any suitable dimensions, but some preferred containers will have (1) a length that is shorter than the length of a side wall of the storage rack to which it is attached, and (2) a height that is no greater than the length. Some exemplary containers are shown in
Referring to
As discussed above, a side wall and a container can be used as shelving accessories to improve storage. However, other accessories are contemplated. For example,
Accordingly, in some embodiments, the numerical parameters set forth in the written description and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by a particular embodiment. In some embodiments, the numerical parameters should be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of some embodiments of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as practicable. The numerical values presented in some embodiments of the invention may contain certain errors necessarily resulting from the standard deviation found in their respective testing measurements.
As used in the description herein and throughout the claims that follow, the meaning of “a,” “an,” and “the” includes plural reference unless the context clearly dictates otherwise. Also, as used in the description herein, the meaning of “in” includes “in” and “on” unless the context clearly dictates otherwise.
The recitation of ranges of values herein is merely intended to serve as a shorthand method of referring individually to each separate value falling within the range. Unless otherwise indicated herein, each individual value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided with respect to certain embodiments herein is intended merely to better illuminate the invention and does not pose a limitation on the scope of the invention otherwise claimed. No language in the specification should be construed as indicating any non-claimed element essential to the practice of the invention.
Groupings of alternative elements or embodiments of the invention disclosed herein are not to be construed as limitations. Each group member can be referred to and claimed individually or in any combination with other members of the group or other elements found herein. One or more members of a group can be included in, or deleted from, a group for reasons of convenience and/or patentability. When any such inclusion or deletion occurs, the specification is herein deemed to contain the group as modified thus fulfilling the written description of all Markush groups used in the appended claims.
It should be apparent to those skilled in the art that many more modifications besides those already described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims. Moreover, in interpreting both the specification and the claims, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Where the specification claims refers to at least one of something selected from the group consisting of A, B, C . . . , and N, the text should be interpreted as requiring only one element from the group, not A plus N, or B plus N, etc.
This application claims priority to U.S. Provisional Application Ser. No. 61/928,490, filed Jan. 17, 2014, the entire content of which is incorporated herein by reference. All extrinsic materials identified herein are incorporated by reference in their entirety.
Number | Date | Country | |
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61928490 | Jan 2014 | US |