Information
-
Patent Grant
-
6464538
-
Patent Number
6,464,538
-
Date Filed
Tuesday, March 6, 200123 years ago
-
Date Issued
Tuesday, October 15, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 439 610
- 439 386
- 439 608
- 439 609
- 439 95
- 439 97
- 439 98
- 439 101
- 439 65
- 439 300
- 439 460
-
International Classifications
-
Abstract
A connector body 30 to be fixed to a motor case 51 is formed of an aluminum die cast, and is provided, on one of side surfaces thereof, with a cylindrical housing portion 31 for inserting a terminal of a motor cable 10 to be a shielding electric wire. A double enveloping contact 33 is fitted in the housing portion 31 and an eye-ball shaped fixing portion 37 protruded from a front edge thereof is fixed, with a bolt 40, to a fixing base 45 provided integrally on the direct inside of the housing portion 31. A terminal fixture 15 of the terminal of the motor cable 10 is inserted from the housing portion 31 into the connector body 30, and is connected to the other bus bar 50, and a shield shell 21 fitted and attached into a terminal of a shield layer 13 elastically comes in contact with the inner periphery of the contact 33. A reliable electrical connection is obtained between the contact 33 and the housing portion 31 so that a shield function can be displayed effectively.
Description
BACKGROUND OF THE INVENTION
1. (Field of the Invention)
The present invention relates to a shield connector to be used for accommodating a terminal of a shielding electric wire.
Further, the present invention relates to a device for connecting a terminal of a shielding electric wire to a terminal provided in an apparatus.
2. (Related Art)
The present applicant has developed a shield connector using an aluminum die cast part as a shield countermeasure part in order to mainly enhance a shield performance and has disclosed Japanese Patent Application No. Hei 11-235984 filed earlier, for example. The shield connector is typically shown in FIG.
6
.
More specifically, a connector body to be fixed to a shield wall such as an electric apparatus is molded through an aluminum die cast, a cylindrical housing portion
1
is formed in the connector body, and a contact
2
taking the shape of a double enveloping louver is fitted and attached into the housing portion
1
. On the other hand, a shield layer
4
comprising a braided wire is exposed to a terminal of a shielding electric wire
3
and is wound upon a terminal of a sheath
5
, and furthermore, a terminal fixture
7
is connected to a core
6
. The terminal fixture
7
is inserted into the contact
2
so that the shield layer
4
is elastically pressed into the inner periphery of the contact
2
. Consequently, the shield layer
4
is conducted to the housing portion
1
, and furthermore, a shield wall through the contact
2
.
With such a structure, the terminal of the shielding electric wire
3
is wholly surrounded without a clearance by the cylindrical housing portion
1
formed of an aluminum die cast. Therefore, an excellent shield performance can be displayed.
(Problems to be Solved)
In order to display the shield performance in the structure described above, it is necessary to take an electrical connection from the terminal of the shield layer
4
in the shielding electric wire
3
to the contact
2
and the housing portion
1
. However, the aluminum die cast tends to form an oxide coat on a surface thereof, and the oxide coat acts as an insulating layer. Consequently, the electrical connection between the contact
2
and the housing portion
1
tends to be unstable.
For this reason, conventionally, the internal surface of the aluminum die cast, that is, the housing portion
1
has been subjected to tinning, thereby enhancing connecting stability. However, since a material is aluminum, it is necessary to carry out the tinning again after copper plating is performed. Consequently, there has been a problem in that a manufacturing cost is increased. Therefore, further improvement has been desired eagerly.
The invention has been completed based on the demand described above and has an object to provide a shield connector capable of obtaining a reliable shield performance at a low cost.
(Related Art)
Further, conventionally, a structure shown in
FIG. 13
has been employed in a portion where a terminal of a motor cable comprising a shielding electric wire is connected to a stator terminal of a motor. More specifically, in a terminal of a motor cable
101
, a shield cylinder
102
is fitted into a terminal of a shield layer
101
A comprising a braided wire and a ground portion
102
A is overhung over the outer periphery thereof, and furthermore, a seal ring
102
B is fitted into the front end side and a terminal fixture
103
is connected to a core
101
B. On the other hand, a fixing hole
105
is opened on a case
104
A of a motor
104
. The terminal fixture
103
formed on a tip of the motor cable
101
is inserted into the motor case
104
A through the fixing hole
105
and is connected to a stator terminal
107
with a bolt
106
. In addition, a seal ring
102
B of the shield cylinder
102
is tightly fitted in the fixing hole
105
to obtain a waterproofing property. Moreover, the ground portion
102
A of the shield cylinder
102
is fixed to the motor case
104
A with a bolt
108
to take a ground. Consequently, an electromagnetic shielding structure can be obtained.
(Problems to be Solved)
In other words, conventionally, the terminal of the motor cable
101
has been directly connected to the stator terminal
107
through the motor case
104
A. Therefore, a work for connecting the motor cable
101
is to be carried out together with a step of assembling the motor
104
into a vehicle. Consequently, the degree of freedom of the assembling step is restricted. Moreover, also in the case in which the motor cable
101
is to be exchanged for maintenance, it is necessary to disassemble the motor
104
from the vehicle, which is complicated.
The invention has been completed in consideration of the circumstances and has an object to increase the degree of freedom of the assembling step and to enhance maintenance properties.
SUMMARY OF THE INVENTION
(Means for Solving the Problems)
In order to achieve the above object, a first aspect of the invention is directed to a shield connector comprising a cylindrical housing portion formed of an aluminum die cast, a contact being fitted and attached into the housing portion and a shield member provided on a terminal of a shielding electric wire being caused to elastically come in contact with the contact, wherein the contact is fixed to the housing portion with a bolt.
A second aspect of the invention is directed to the shield connector according to the first aspect of the invention, wherein the contact is elastically deformable and cylindrical and the shield member of the terminal of the shielding electric wire can be fitted into the contact, and the contact is provided with a fixing portion extended from an edge in an axial direction thereof, the fixing portion being provided with an inserting hole for inserting the bolt to be screwed to a screw hole threaded in the housing portion.
Further, in order to achieve the above object described above, a third aspect of the invention is directed to a terminal connecting device for a shielding electric wire which serves to connect a terminal of a shielding electric wire to a terminal provided in an apparatus, wherein a shield case is fixed to an outer surface of the apparatus and one of ends of a conducting path having the other end connected to the terminal faces an inside of the shield case, the terminal of the shielding electric wire is inserted into an inserting portion formed on a side surface of the shield case so that a shield member provided on the terminal comes in contact with the inserting portion, and a terminal of a core of the shielding electric wire and the other end of the conducting path are coupled to each other on an insulating terminal board provided in the shield case.
A fourth aspect of the invention is directed to the terminal connecting device for a shielding electric wire according to the third aspect of the invention, wherein an operation opening is formed on a side surface corresponding to an outside of a portion in the shield case where the terminal board is provided, and a cover is removably put over the operation opening.
A fifth aspect of the invention is directed to the terminal connecting device for a shielding electric wire according to the third or fourth aspect of the invention, wherein the conducting path is formed of a bus bar.
(Function of the Invention)
<The Invention According to Aspect 1>
The contact is fixed to the housing portion through bolt fastening. The contact is pressed against the housing portion at a high contact pressure. Therefore, a conducting path for the contact—the bolt—the housing portion is constructed so that a reliable electrical connection between the contact and the bolt can be obtained.
More specifically, the plating is required to reduce the cost. Consequently, a reliable shield performance can be obtained.
<The Invention According to Aspect 2>
The contact is fixed by inserting the bolt into the inserting hole of the fixing portion and screwing the bolt into the screw hole of the housing portion. The fixing portion extended from the contact is fixed with the bolt. Therefore, a bolt fastening work can be carried out easily.
<The Invention According to Aspect 3>
The shield case is previously provided in the apparatus, and the other end of the conducting path connected to the terminal in the apparatus faces the inside of the shield case. In the case in which the terminal of the shielding electric wire is to be connected, the terminal of the core is inserted from the inserting portion into the shield case and is thus coupled to the other end of the conducting path over the terminal board. In addition, the shield member is caused to come in contact with the inserting portion to take conduction.
The shielding electric wire can be connected to the terminal in the apparatus later and can be circulated separately from the apparatus. Moreover, the time the work for connecting the shielding electric wire is to be carried out can also be set comparatively freely. Moreover, when the coupling to the conducting path is released in the shield case, the shielding electric wire can be removed simply.
<The Invention According to Aspect 4>
When the cover is removed, the terminal board is opened toward the outside through the operation opening. Therefore, it is possible to easily carry out a work for coupling the terminal of the core of the shielding electric wire to the other end of the conducting path or releasing the coupling.
<The Invention According to Aspect 5>
In the case in which the apparatus serves as an oil chamber, an expensive electric wire excellent in oil resistance is required if the conducting path is an electric wire. If the conducting path is a bus bar, a countermeasure against oil can be taken inexpensively by putting a seal member in a portion where the bus bar penetrates through the shield case.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is an exploded perspective view showing a connector body according to an embodiment of the invention,
FIG. 2
is an exploded perspective view showing the connecting structure of the connector body and the other bus bar,
FIG. 3
is a plan view showing a terminal of a motor cable,
FIG. 4
is a longitudinal sectional view showing an operation for inserting the terminal of the motor cable,
FIG. 5
is a longitudinal sectional view showing a state in which the motor cable and the bus bar are connected to each other, and
FIG. 6
is a sectional view showing a conventional example.
FIG. 7
is a longitudinal sectional view showing the connecting operation of a terminal of a motor cable according to a third embodiment of the invention,
FIG. 8
is a plan view showing the terminal of the motor cable,
FIG. 9
is an exploded perspective view showing a shield case,
FIG. 10
is an exploded perspective view showing the connecting structure of the shield case to the other's bus bar,
FIG. 11
is a longitudinal sectional view showing a state in which the motor cable and the bus bar are connected to each other,
FIG. 12
is a side view with apart thereof cut away, showing the terminal structure of a motor cable according to a fourth embodiment, and
FIG. 13
is a sectional view showing a conventional example.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(Mode for Carrying Out the Invention)
An embodiment of the invention will be described below with reference to
FIGS. 1
to
5
. In the embodiment, a connector to be used for connecting a terminal of a motor cable to a motor of an electric vehicle will be described.
A motor cable
10
is a shielding electric wire, and sequentially comprises a core
11
, an internal insulating layer
12
, a shield layer
13
formed of a braided wire, and an external coating
14
from the axis side as shown in
FIGS. 3 and 4
, and has the core
11
, the internal insulating layer
12
and the shield layer
13
sequentially exposed at a terminal thereof.
A terminal fixture
15
having an eye-ball shaped connecting portion
16
is fastened to a terminal of the core
11
by caulking a barrel
17
. On the other hand, an underlying C ring
19
is fitted in a terminal of the external coating
14
and a terminal of the shield layer
13
is wounded and superposed on the C ring
19
, and a cylindrical stepped shield shell
21
having a large diameter on the rear end side is provided, and a small diameter portion
22
thereof is caulked and fastened with the terminal of the wound shield layer
13
interposed together with the C ring
19
. Moreover, a waterproof rubber plug
25
is pressed by the large diameter portion
23
and is fitted behind the shield shell
21
.
As described above, three motor cables
10
subjected to a terminal processing are provided and the terminals thereof are accommodated in a connector body
30
. The connector body
30
is formed of an aluminum die cast and wholly takes the shape of a shallow box having an upper surface opened rectangularly as shown in
FIGS. 1 and 2
.
The connector body
30
has three cylindrical housing portions
31
arranged in a transverse direction on one of four side surfaces thereof, and the terminal fixture
15
of the motor cable
10
is inserted into each of the housing portions
31
.
A contact
33
is attached into the housing portions
31
, respectively. As shown in
FIG. 1
, the contact
33
is formed to have a double enveloping shape by providing a plurality of bands
35
between two side members
34
at an interval and turning and bending them to have a cylindrical shape which can be tightly fitted in the housing portion
31
, and bulging each of the bands
35
toward the inside.
A neck portion
36
is extended from a front edge (this side of
FIG. 1
) of the contact
33
in an axial direction and is provided, on a tip thereof, with an eye-ball shaped fixing portion
37
having an inserting hole
38
formed on the center thereof. A bolt
40
can be inserted into the inserting hole
38
.
On the other hand, in an internal opening
42
of each of the housing portions
31
, a front edge of the contact
33
has a diameter reduced to hit thereon as shown in
FIG. 4. A
relief trench
43
for fitting and relieving the neck portion
36
of the contact
33
is formed on the peripheral surface at the lower side of the opening
42
. Moreover, a fixing base
45
capable of mounting the fixing portion
37
of the contact
33
is formed immediately ahead of each housing portion
31
on almost the same level with the relief trench
43
. A screw hole
46
to which the bolt
40
can be screwed is threaded in the upper surface of the fixing base
45
.
Three circular inserting portions
48
are formed opposite to each housing portion
31
on a surface opposed to a surface provided with the housing portion
31
in the connector body
30
. A bus bar
50
to be connected to a stator terminal (not shown) of the motor can be inserted into each inserting portion
48
. A surface
49
on which the inserting portion
48
is formed can be fixed in contact with a motor case
51
(see FIG.
4
), and a packing
53
is attached to the back side of the fixing surface
49
. In addition, a fixing leg
55
having an inserting hole
56
for a bolt
54
formed thereon is protruded from the central portion of an upper edge and both ends of a lower edge, respectively.
A terminal base
60
formed of a synthetic resin is attached into the connector body
30
. Three mounting surfaces
62
are partitioned and formed through a partition wall
61
in the terminal base
60
. The terminal base
60
is fixed by pressing a pin
64
erected from the bottom face of the connector body
30
into a fixing hole
63
formed on the lower surface of the terminal base
60
as shown in FIG.
4
. At this time, each of the mounting surfaces
62
is positioned between the housing portion
31
and the inserting portion
48
which are opposed to each other. An eye-ball shaped connecting portion
50
A formed on one of ends of the bus bar
50
and a connecting portion
16
of the terminal fixture
15
fastened to the terminal of the motor cable
10
can be superposed and mounted on the mounting surface
62
, and furthermore, a square nut
66
is fitted in the mounting surface
62
.
Furthermore, the opening formed on the upper surface of the connector body
30
is covered with a metallic cover
69
through the packing
68
and four corners of the cover
69
are fastened with a bolt
70
.
Subsequently, description will be given to an example of the assembling procedure according to the embodiment.
In the connector body
30
, the contact
33
is inserted from the outside into each inserting portion
31
, and is caused to hit on the edge of the internal opening
42
and is stopped so that the fixing portion
37
is mounted on the fixing base
45
. Next, the bolt
40
having a spring washer
40
A is inserted into the inserting hole
38
of the fixing portion
37
, and is screwed and fastened to the screw hole
46
provided thereunder. Consequently, the fixing portion
37
is fixed to the fixing base
45
as shown in FIG.
4
.
Moreover, the terminal base
60
having the square nut
66
attached to each mounting surface
62
is assembled into the connector body
30
, and the packing
53
is attached to the fixing surface
49
. Then, each of the connecting portions
50
A of the three bus bars
50
arranged and coupled through the coupling member
72
is inserted from the outside into each inserting portion
48
, and is mounted on the mounting surface
62
corresponding to the terminal base
60
. In addition, a rubber plug
74
provided behind the connecting portion
50
A is tightly fitted and attached into the inserting portion
48
.
The connector body
30
thus assembled is previously fixed to the motor case
51
. More specifically, a fixing hole
51
A is opened on the motor case
51
as shown in
FIG. 4
, the fixing surface
49
is caused to hit on the motor case
51
while the connecting portion
50
B provided opposite to the bus bar
50
is inserted into the fixing hole
51
A, and the bolt
54
inserted through the inserting holes
56
of the fixing legs
55
provided in three parts is screwed and fastened to a screw hole
76
threaded in a predetermined position around the fixing hole
51
A. Consequently, the connector body
30
is fixed to be protruded horizontally with respect to the motor case
51
. The connecting portion
50
B plunged into the motor case
51
of the bus bar
50
is connected to the stator terminal of the motor.
In such a state, the terminal fixture
15
provided on the terminal of each motor cable
10
is inserted into the corresponding housing portion
31
as shown in an arrow of FIG.
4
. The connecting portion
16
of the terminal fixture
15
reaches the mounting surface
62
of the terminal base
60
and is then inserted to be superposed on the connecting portion
50
A of the bus bar
50
. Then, when the bolt
77
is inserted into the connecting portions
16
and
50
A of the terminal fixture
15
and the bus bar
50
to be screwed and fastened to the square nut
66
, the terminal fixture
15
and the bus bar
50
corresponding thereto are connected to each other and are fixed to the terminal base
60
as shown in FIG.
5
.
At this time, the large diameter portion
23
of the shield shell
21
is simultaneously fitted into the inner peripheral surface bulged in the contact
33
and elastically comes in contact therewith, and moreover, the waterproof rubber plug
25
is tightly fitted and attached into the entry of the housing portion
31
.
When the three motor cables
10
are completely fixed, the cover
69
is put over the opening formed on the upper surface of the connector body
30
through the packing
68
and four corners thereof are fastened with the bolt
70
to close the cover
69
.
As described above, the terminal of each motor cable
10
is connected to the stator terminal of the corresponding motor through the bus bar
50
. At this time, the connector body
30
formed of an aluminum die cast is set in an electrical connection state with the grounded metallic motor case
51
, and the periphery from the terminal fixture
15
of the terminal of the motor cable
10
to the bus bar
50
is completely surrounded without a clearance by the housing portion
31
, the connector body
30
, the cover
69
, and furthermore, the motor case
51
. Consequently, it is possible to reliably prevent the invasion of a noise into the motor cable
10
or the leakage of the noise.
In the portion where the terminal of the motor cable
10
is to be shielded, the contact
33
is attached into the housing portion
31
formed on the connector body
30
and the shield shell
21
connected to the shield layer
13
in the motor cable
10
is caused to elastically come in contact with the inner peripheral side of the contact
33
as described above. Consequently, the shield layer
13
is electrically connected to the housing portion
31
through the contact
33
.
The housing portion
31
is formed of an aluminum die cast and an oxide coat is easily formed on an inner peripheral surface thereof. Therefore, there is a possibility that the oxide coat might function as an insulating layer, resulting in an unstable electrical connecting state between the contact
33
and the housing portion
31
.
In the embodiment, the fixing portion
37
is extended from the contact
33
and is fastened and fixed, with the bolt
40
, into the fixing base
45
provided integrally with the housing portion
31
. Therefore, the fixing portion
37
is pressed against the fixing base
45
at a high contact pressure, and the conducting path for the fixing portion
37
of the contact
33
—the bolt
40
—the fixing base
45
provided integrally with the housing portion
31
is also maintained. Therefore, a reliable electrical connection between the contact
33
and the housing portion
31
can be obtained. Consequently, a shield performance can be displayed reliably.
In addition, it is not necessary to carry out expensive plating on the housing portion
31
in order to obtain the reliable electrical connection. Consequently, it is possible to contribute to a reduction in a manufacturing cost.
<Other Embodiment>
The invention is not restricted to the embodiment described above with reference to the drawings but the following embodiments are also included in the technical range of the invention, for example. Furthermore, various changes can be made without departing from the scope of the invention.
(1) The structure of the portion where the shield layer of the shielding electric wire is caused to come in contact with the contact attached to the housing portion is not restricted to the embodiment but it is also possible to employ another structure in which a terminal of a folded shield layer is caused to directly come in contact with the contact, for example.
(2) The contact is not restricted to that of the embodiment but any shape or structure can be applied if the contact is attached into the housing portion in a contact state and can elastically come in contact with the shield member of the terminal of the shielding electric wire.
(3) The invention can also be applied to a connector of a wire using a shielding electric wire.
<Third Embodiment>
A third embodiment of the invention will be described with reference to
FIGS. 7
to
11
. In the embodiment, a portion for connecting a terminal of a motor cable to a motor of an electric vehicle will be described.
In
FIG. 7
, a motor
180
comprises a metallic case
181
. Three stator terminals
182
are arranged in the motor case
181
in directions of a surface and a back of a paper, and a fixing wall
183
for fixing a shield case
130
to be described below is set through a predetermined longitudinal wall of the motor case
181
. Each stator terminal
182
is provided obliquely upward to be turned against the fixing wall
183
, and an oblong fixing hole
184
is opened in the fixing wall
183
on almost the same level with the stator terminal
182
.
A motor cable
110
is a shielding electric wire, and sequentially comprises a core
111
, an internal insulating layer
112
, a shield layer
113
formed of a braided wire, and an external coat
114
from the axis side as shown in
FIGS. 7 and 8
, and has the core
111
, the internal insulating layer
112
and the shield layer
113
sequentially exposed at a terminal thereof.
A terminal fixture
115
having an eye-ball shaped connecting portion
116
is fastened to a terminal of the core
111
by caulking a barrel
117
. On the other hand, an underlying C ring
119
is fitted in a terminal of the external coating
114
and a terminal of the shield layer
113
is wounded and superposed on the C ring
119
, and a cylindrical stepped shield shell
121
having a large diameter on the rear end side is provided, and a small diameter portion
122
thereof is caulked and fastened with the terminal of the wound shield layer
113
interposed together with the C ring
119
. Moreover, a waterproof rubber plug
125
is pressed by the large diameter portion
123
and is fitted behind the shield shell
121
.
As described above, three motor cables
110
subjected to a terminal processing are provided and the terminals thereof are accommodated in the shield case
103
. The shield case
130
is formed of aluminum die casting and wholly takes the shape of a shallow square box having an opening
130
A provided on an upper surface as shown in
FIGS. 9 and 10
.
The shield case
130
has three cylindrical inserting portions
131
arranged in a transverse direction on one of four side surfaces thereof, and the terminal fixture
115
of the motor cable
110
is inserted into each of the inserting portions
131
.
A contact
133
is attached into the inserting portions
131
, respectively. As shown in
FIG. 9
, the contact
133
is formed by providing a plurality of bands
135
between to side members
134
at an interval and turning and bending them to have a cylindrical shape which can be tightly fitted in the inserting portion
131
, and bulging each of the bands
135
toward the inside like a double enveloping shape.
On the other hand, an internal opening
142
of each inserting portion
131
has a diameter reduced such that the front edge of the contact
133
can hit thereon as shown in FIG.
7
.
Three circular penetrating portions
148
are formed opposite to each inserting portion
131
on a surface opposed to a surface provided with the inserting portion
131
in the shield case
130
. A bus bar
150
to be connected to the stator terminal
132
of the motor
180
can be inserted into each penetrating portion
148
.
Three bus bars
150
are arranged and coupled through a coupling member
172
as shown in
FIG. 10
, and each of the bus bars
150
has an oblique connecting portion
150
A to be connected to the stator terminal
182
formed on one of end sides and a straight connecting portion
150
B to be connected to the terminal fixture
115
of the terminal of the motor cable
110
formed on the other end side. A rubber plug
174
capable of being tightly fitted in the penetrating portion
148
is fitted and fixed immediately behind the connecting portion
150
B.
A surface
149
on which the penetrating portion
148
is formed can be fixed in contact with the fixing wall
183
of the motor case
181
, and a packing
153
is attached to the back side of the fixing surface
149
. In addition, a fixing leg
155
having an inserting hole
156
for a bolt
154
formed thereon is protruded from the central portion of an upper edge and both ends of a lower edge, respectively.
A terminal board
160
formed of a synthetic resin is attached into the shield case
130
. Three mounting surfaces
162
are partitioned and formed through a partition wall
161
in the terminal board
160
. The terminal board
160
is fixed by pressing a pin
164
erected from the bottom face of the shield case
130
into the fixing hole
163
formed on the lower surface of the terminal board
160
as shown in FIG.
7
. At this time, each of the mounting surfaces
162
is positioned between the inserting portion
131
and the penetrating portion
148
which are opposed to each other. The connecting portion
150
B formed on the other end of the bus bar
150
and the connecting portion
116
of the terminal fixture
115
fastened to the terminal of the motor cable
110
can be superposed and mounted on the mounting surface
162
, and furthermore, a square nut
166
is fitted in the mounting surface
162
.
Furthermore, the opening
130
A formed on the upper surface of the shield case
130
is covered with a metallic cover
169
through the packing
168
and four corners of the cover
169
are fastened with a bolt
170
.
Subsequently, description will be given to an example of the assembling procedure according to the embodiment.
In the shield case
130
, the contact
133
is inserted from the outside into each inserting portion
131
and is caused to hit on the edge of the internal opening
142
and is thus maintained. Moreover, the terminal board
160
having the square nut
166
attached to each mounting surface
162
is assembled into the shield case
130
, and the packing
153
is attached to the fixing surface
149
. Then, each of the connecting portions
150
B of the three bus bars
150
arranged and coupled through the coupling member
172
is inserted from the outside into each penetrating portion
148
, and is mounted on the mounting surface
162
corresponding to the terminal board
160
. In addition, the rubber plug
174
provided behind the connecting portion
150
B is tightly fitted and attached into the penetrating portion
148
.
The shield case
130
thus assembled is previously fixed to the motor case
181
. More specifically, as shown in
FIG. 7
, the fixing surface
149
is caused to hit on the fixing wall
83
of the motor case
181
while the connecting portion
150
A provided opposite to the bus bar
150
is inserted into the fixing hole
184
, and the bolt
154
inserted through the inserting holes
156
of the fixing legs
155
provided in three parts is screwed and fastened to a screw hole
186
threaded into a predetermined position around the fixing hole
184
. Consequently, the shield case
130
is fixed to be protruded horizontally with respect to the motor case
181
with the packing
153
compressed. Moreover, the connecting portion
150
A plunged into the motor case
181
of the bus bar
150
is connected, with a bolt
188
, to the stator terminal
182
corresponding to the motor
180
.
In the case in which the motor cable
110
is to be connected, the terminal fixture
115
provided on the terminal of each motor cable
110
is inserted into the corresponding inserting portion
131
in the above state as shown in an arrow of FIG.
7
. The connecting portion
116
of the terminal fixture
115
reaches the mounting surface
162
of the terminal board
160
and is then inserted to be superposed on the connecting portion
150
B of the bus bar
150
. Then, when the bolt
177
is inserted into the connecting portions
116
and
150
B of the terminal fixture
115
and the bus bar
150
to be screwed and fastened to the square nut
166
, the terminal fixture
115
and the bus bar
150
corresponding thereto are connected to each other and are fixed to the terminal board
160
as shown in FIG.
11
.
At this time, the large diameter portion
123
of the shield shell
121
is fitted into the inner peripheral surface bulged in the contact
133
and elastically comes in contact therewith, and moreover, the waterproof rubber plug
125
is tightly fitted and attached into the entry of the inserting portion
131
.
When the three motor cables
110
are completely fixed, the cover
169
is put on the opening
130
A formed on the upper surface of the shield case
130
through the packing
168
and four corners thereof are fastened with the bolt
170
to close the cover
169
.
As described above, the terminal of each motor cable
110
is connected to the stator terminal
182
of the corresponding motor
180
through the bus bar
150
. At this time, the shield case
130
is set in an electrical connection state with the grounded metallic motor case
181
, and the periphery from the terminal fixture
115
of the terminal of the motor cable
110
to the bus bar
150
is completely surrounded by the inserting portion
131
, the shield case
130
, the cover
169
, and furthermore, the motor case
181
without a clearance. Consequently, it is possible to reliably prevent the invasion of a noise into the motor cable
110
or the leakage of the noise.
In the case in which the motor cable
110
is to be removed for maintenance, the bolt
170
is loosened to remove the cover
169
. Consequently, the terminal board
160
portion is exposed upward. Therefore, when the bolt
177
is loosened and pulled out, the fixation of the terminal fixture
115
can be released. Subsequently, when the motor cable
110
is pulled rearward, the terminal of the motor cable
110
can be pulled out of the shield case
130
while the terminal fixture
115
passes through the inserting portion
131
.
In the embodiment, as described above, the shield case
130
is previously fixed to the motor case
181
to cause the other end of the bus bar
150
connected to the stator terminal
182
to face the terminal board
160
in the shield case
130
, and the terminal fixture
115
of the motor cable
110
is connected to the bus bar
150
in the terminal board
160
. In other words, the motor cable
110
can be connected to the stator terminal
182
later. Therefore, the motor cable
110
can be circulated separately from the motor
180
, and furthermore, the time the work for connecting the motor cable
110
is to be carried out can also be incorporated comparatively freely.
Moreover, when the cover
169
is removed and the bolt
177
is loosened to release the fixation of the terminal fixture
115
, the motor cable
110
can be simply taken out with the motor
180
and the shield case
130
maintained in that state, and can be exchanged easily.
Furthermore, in the case in which the motor case
181
is to be used as an oil chamber, an expensive electric wire excellent in oil-resistance is required if the electric wire is used for a conducting path provided from the stator terminal
182
into the shield case
130
. In the embodiment, the bus bar
150
is utilized for the conducting path. By simply attaching the packing
153
between the shield case
130
and the motor case
181
and fitting the rubber plug
174
in the penetrating portion
148
of the shield case
130
, therefore, a countermeasure against oil can be taken comparatively inexpensively.
<Fourth Embodiment>
FIG. 12
shows a fourth embodiment of the invention. As described above, the terminal of the motor cable serves to carry out a conducting processing and a waterproof processing for an electromagnetic shield on the shield case. The shape of the shield case can be changed more easily than that of the motor case. Therefore, the terminal structure of the motor cable can easily have a variation.
The fourth embodiment is illustrative, and particularly, the shape of a shield shell
190
and a fixing structure thereof are changed.
More specifically, the shield shell
190
is formed to have a stepped cylindrical shape in which the outer periphery of a front end is thin. A ground portion
191
is bulged from the outer periphery of the stepped portion and a seal ring
192
is fitted on the front end side. The rear end side of the shield shell
190
is covered and fitted onto the outer periphery of the terminal of a wound shield layer
113
.
In a motor cable
110
A subjected to a terminal processing, thus, a terminal fixture
115
is inserted into a shield case (not shown) through an inserting portion and the seal ring
192
is tightly fitted in the inner periphery of the inserting portion so that waterproof can be obtained. Moreover, the ground portion
191
is fastened to the shield case with a bolt
193
to take a ground. Thus, electromagnetic shielding can be achieved.
<Other Embodiment>
The invention is not restricted to the embodiments described above with reference to the drawings but the following embodiments are also included in the technical range of the invention, for example. Furthermore, various changes can be made without departing from the scope of the invention.
(4) A coated electric wire may be used for a conducting path pulled from a stator terminal into a shield case, which is also included in the technical range of the invention.
(5) The invention can be widely applied to the general case in which a terminal of a shielding electric wire is connected to a terminal provided in an apparatus as well as the case in which a terminal of a motor cable is connected to a stator terminal of a motor.
Claims
- 1. A shield connector comprising:a cylindrical housing portion formed of an aluminum die cast, a contact being fitted and attached into said housing portion, and a shield member provided on a terminal of a shielding electric wire being caused to elastically come in contact with said contact, wherein said contact is fixed to said aluminum housing portion with a bolt, wherein said bolt provides electrical connection between said contact and said aluminum housing portion.
- 2. The shield connector according to claim 1, whereinsaid contact is elastically deformable and cylindrical so that said shield member of said terminal of said shielding electric wire is capable to be fitted into said contact, and said contact includes a fixing portion extended from an edge in an axial direction thereof, said fixing portion being provided with an inserting hole for inserting said bolt to be screwed to a screw hole threaded in said housing portion.
- 3. A terminal connecting device for a shielding electric wire which serves to connect a terminal of a shielding electric wire to a terminal provided in an apparatus, the terminal connecting device comprising:a shield case is fixed to an outer surface of said apparatus, one end of a conducting path having a connection to said terminal provided in said apparatus, said terminal of said shielding electric wire is inserted into an inserting portion formed on a side surface of said shield case so that a shield member provided on said terminal comes in contact with said inserting portion, and a terminal of a core of said shielding electric wire and an other end of said conducting path are coupled to each other on an insulating terminal board provided within said shield case.
- 4. The terminal connecting device for a shielding electric wire according to claim 3, whereinan operation opening is formed on a side surface corresponding to an outside of a portion in said shield case where said terminal board is provided, and a cover is removably put over the operation opening.
- 5. The terminal connecting device for a shielding electric wire according to claim 3, wherein said conducting path is formed of a bus bar.
- 6. The terminal connecting device for a shielding electric wire according to claim 4, wherein said conducting path is formed of a bus bar.
Priority Claims (2)
Number |
Date |
Country |
Kind |
2000-062337 |
Mar 2000 |
JP |
|
2000-062372 |
Mar 2000 |
JP |
|
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Vachhani et al. |
Jul 1980 |
A |
4482200 |
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Nov 1984 |
A |
5417587 |
Katsuda et al. |
May 1995 |
A |
5466175 |
Onoda |
Nov 1995 |
A |
6036543 |
Panis et al. |
Mar 2000 |
A |
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Number |
Date |
Country |
198 48 344 A 1 |
Apr 1999 |
DE |
07-222392 |
Aug 1995 |
JP |
10-112958 |
Apr 1999 |
JP |
11-126655 |
May 1999 |
JP |
11-235984 |
Aug 1999 |
JP |