The disclosure herein generally relates to modular jack electrical connectors and, more particularly, to shielded modular jack assemblies that engage the shield of a shielded cable.
Electrical connectors known as modular jacks typically include an insulative housing having a receptacle in which a plurality of conductive, resilient contacts or terminals are positioned to engage the conductive contacts or terminals of a mating plug, which are inserted into the receptacle. In one type of modular jack, the contacts are connected or terminated to cables having a plurality of twisted-pair wires. As data rates and signal speeds have increased, it has become more prevalent to utilize shielded twisted-pair cables in which the cable having the plurality of twisted-pair wires additionally has an outer conductive shield surrounding the twisted-pairs of wires. Further, when using shielded twisted-pair cables, it is desirable to include conductive shielding around the outer portion of the modular jack housing and a structure to establish a good electrical connection between a conductive housing of the connector and the shield of a cable inserted into the housing.
The type of modular jacks that are generally terminated to cables are typically terminated in the field rather than at a factory. Accordingly, simplicity in making the connection between the cable shield and connector shield is desirable. Currently-known shielded modular jack connectors use cable ties wrapped around the housing in order to force the cable shield into contact with the conductive housing. Other prior art designs use cable ties to engage both a portion of the conductive housing and an exposed portion of the cable shield in order to establish contact between the conductive housing and the cable shield. Still other designs have spring-loaded clamps that engage the exposed cable shield and force the cable shield into engagement with the conductive housing of the modular jack. Such existing spring-loaded clamps typically have many components which can make manufacturing the modular jacks difficult and expensive and/or are somewhat cumbersome to assemble onto the shielded cable.
Accordingly, it is an object to solve the above-described problems encountered with existing shielded modular jack connectors by providing an improved cable clamping structure. More specifically, a field-terminable electrical connector includes an insulative housing member, a plurality of conductive terminals mounted to the housing member for interconnection to a plurality of inner wires, a conductive ground member and a cable receptacle for engaging the exposed conductive shield of the cable. The cable receptacle may be defined in part by a conductive shoulder electrically connected to the conductive ground member. A movable clamping member may be mounted on the ground member and configured for movement along a first path between a first operative position spaced from the cable receptacle and a second operative position adjacent to the cable receptacle and opposed to the conductive shoulder to clampingly engage the exposed conductive shield between the conductive shoulder and the movable clamping member. The movable clamping member may be further configured for movement along a second path intersecting with the first path, the second path including a clamping member retention position at which the clamping member may be retained to permit insertion of the cable into the receptacle. A biasing member biases the movable clamping member towards the cable receptacle, and a latching structure interacts with the movable clamping member to retaining the movable clamping member at the retention position.
If desired, the movable clamping member may be conductive and include an arcuate surface for engaging the cable. The latching structure may include a retention shoulder and the biasing member may be configured to further bias the clamping member against the shoulder in order to retain the clamping member in the open position. The movable clamping member may move along a first path between a first operative position spaced from the cable receptacle and the engagement position, the movable clamping member may be configured for further movement along a second path intersecting with the first path, with the second path including the open position. The first path may be generally linear. The clamping member may be retained at the open position at an angle to the first path. The movement of the clamping member from the open position to the first operative position may include pivotal movement. The clamping member may move along the second path between the first operative position spaced from the cable receptacle and the open position. The ground shield may include a clamp receptacle for receiving the clamping member and biasing member therein, with the clamp receptacle having first and second openings on opposite sides thereof. The first opening may be configured to permit insertion of the clamping member into the clamp receptacle and the second opening may be configured to permit insertion of the biasing member into the clamp receptacle. The conductive shoulder may be integrally formed with and fixed relative to the conductive ground member. The conductive shoulder may be arcuate.
The electrical connector may include an insulative inner housing member and a plurality of conductive terminals mounted to the housing member for interconnection to the plurality of inner wires. A conductive ground shield at least partially surrounds the housing member and has a cable receiving shoulder to at least partially define a cable receiving receptacle at which the exposed section of the outer conductive shield of the cable may be positioned. A movable shield engaging member may be configured for movement along a first path between a first operative position spaced from the cable receiving receptacle and a second operative position adjacent to the cable receiving receptacle and opposed to the cable receiving shoulder to engage the cable shield between the cable receiving shoulder and the movable shield engaging member. The movable shield engaging member may be further configured to move along a second path between a third operative position at which the movable shield engaging member may be retained to permit insertion of a cable into the cable receiving receptacle and a fourth operative position at which the first and second paths intersect. A retention shoulder may be provided, and a biasing member biases the movable shield engaging member towards the cable receiving receptacle and biases the shield engaging member against the retention shoulder in order to retain the shield engaging member at the third operative position.
If desired, the cable receiving shoulder may be arcuate. The movable shield engaging member may be conductive and may be configured to engage a portion of the exposed conductive shield of the cable. The movable shield engaging member may include an arcuate surface for engaging the cable. The first path may be generally linear. The shield engaging member may be retained at the retention position at an angle to the first path. The movement of the shield engaging member from the retention position to the first operative position may include pivotal movement.
In another form, an electrical connector may include a conductive member with a conductor receiving shoulder to at least partially define a conductor receiving receptacle at which a conductor may be positioned and a conductive, movable conductor engaging member may be configured for movement along a first path between a first operative position spaced from the conductor receiving receptacle and a second operative position adjacent to the conductor receiving receptacle and opposed to the conductor receiving shoulder to engage the conductor between the conductor receiving shoulder and the movable conductor engaging member. The movable conductor engaging member may be further configured for movement along a second path between a third operative position at which the movable conductor engaging member is retained to permit insertion of a conductor into the conductor receiving receptacle and a fourth operative position at which the first and second paths intersect. A retention shoulder may be provided and a biasing member may bias the movable conductor engaging member towards the conductor receiving receptacle when the movable conductor engaging member is positioned along the first path and bias the shield engaging member against the retention shoulder in order to retain the shield engaging member at the third operative position.
Various other objects, features and advantages of the disclosure will become more fully appreciated and better understood when considered in conjunction with the accompanying figures, in which like-referenced characters designate the same or similar elements throughout the several views, wherein:
The following description is intended to convey the operation of exemplary embodiments of the disclosure to those skilled in the art. It will be appreciated that this description is intended to aid the reader, not limit the disclosure. As such, references to a feature or aspect are intended to describe the feature or aspect of an embodiment of the disclosure, not to imply that every embodiment of the disclosure must have the described characteristic.
Referring to
In this description, representations of directions such as up, down, left, right, front, rear and the like, used for explaining the structure and operation of each component of the disclosed embodiments are not absolute, but relative. These representations are appropriate when each component of the disclosed embodiments is in the position shown in the figures. If the position changes, however, these representations are to be also changed accordingly.
Referring to
Cable 90 is a multi-conductor shielded cable that includes eight individual wires 91 with pairs of the eight wires twisted together to form four twisted pairs of wires. Cable 90 includes outer conductive shield member 92 and drain or ground wire 93 that extends along cable 90 and inside outer shield 92. Outer insulative cover or sheath 94 is positioned on the outside of cable 90 and extends the length thereof. As depicted in
End cap 50 acts as an outer shield or ground member and has a box-like shape with receptacles or openings at the front end 50a and oppositely facing rear end 50b. Receptacle 51 in the rear face 50b of end cap 50 is configured to receive cable engaging member 60 in the form of a cable shield clamping structure as well as receive cable 90 therein. End cap 50 includes a pair of forwardly extending flexible arms 52 that have windows or openings 52a that receive latch projections 45b that extend from the sides of outer shield member 45 of front housing assembly 35 in order to secure end cap assembly 36 to front housing assembly 35.
Receptacle 51 in rear wall 50b of end cap 50 is generally rectangular except that it includes arcuate lower surface 51b that functions as a fixed shoulder to engage cable shield 92. Receptacle 51 further includes pair of rectangular notches 51c adjacent top surface 50c of end cap 50. Pair of spaced apart inner walls 55 extend upwardly from the forward (towards receptacle 37) outer edges 51b of arcuate lower surface 51b to top wall 50c of end cap 50. Inner walls 55 include vertical lower section 55a, sloped middle section 55b and upper section 55c. Pair of vertical guide slots 58 that serve as tracks or guides are formed between rear wall 50b and inner walls 55 along the outside of receptacle 51 and permit cable shield clamp 60 to more therein. As best seen in
The inner surface of rear wall 50b includes pair of retention notches 57a on opposite sides of opening receptacle 51 generally adjacent notches 51c, and further includes retention surfaces 57b adjacent the flat lower surface of receptacle 51 on opposite sides of arcuate lower surface 51b. As described in greater detail below, retention notches 57a and retention surfaces 57b act as a retention shoulder for cable shield clamp 60 when such member is moved to its open, angled position (as seen in
Cable shield clamp 60 includes a generally planar body 61 with an arcuate downwardly facing surface 62 for engaging cable shield 92. A pair of guide legs 63 extend downwardly from opposite sides of the body and are configured to slide within the vertical guide slots 58 of receptacle 51 of end cap 50. A pair of spring receiving pockets or receptacle blocks 64 are positioned above and extend laterally beyond guide legs 63. The lower surface 65 of guide legs 63 includes a forward section 65a (towards receptacle 37) that is generally perpendicular to guide legs 63 and a rear section 65b (away from receptacle 37) that is angled downwardly and rearwardly so that the surface of rear section 65b is generally parallel to retention surface 57b when cable shield clamp 60 is moved or rotated to its locked position as best seen in
A manually manipulatable projection configured as a finger or thumb tab 66 is positioned at the top end of cable shield clamp 60 so as to be engagable by an operator's thumb or finger. End cap 50 and cable shield clamp 60 are made of a conductive material such as die cast metal but could be made of conductive or plated plastic or other conductive materials. In some instances, cable shield clamp 60 may not be conductive. A pair of springs 70 are positioned within and along vertical guide slots 58 of end cap 50 and are sandwiched between upper wall 50c and spring receiving receptacles 64 in order to bias cable shield clamp 60 downward towards arcuate lower surface 51b and also to bias cable shield clamp 60 into the retention notches 57a and against retention surfaces 57b when cable shield clamp 60 is in its open position as further described below.
Through the configuration of receptacle 51, cable shield clamp 60 and springs 70, cable shield clamp 60 is capable of moving in a linear manner up and down (generally perpendicular to the central axis of cable 90) in order to clamp engage shield 92 and drain wire 93 of cable 90 even if the diameter of cable 90 varies to some extent. In addition, cable shield clamp 60 is also configured to be tilted or pivoted out of its vertical path in order to move the cable shield clamp to an upper, open position at which cable shield clamp 60 is retained and cable 90 may be inserted through receptacle 51 and wires 91 terminated to terminals 41.
Referring to
The user then engages or presses the manually manipulatable tab 66 of cable shield clamp 60 rearwardly (away from receptacle 37) as shown by arrow “B” in
Referring to
As can be seen in
Through such a configuration, cable shield clamp 60 is configured to be retained at a first, open position (
Referring to
Top wall 150c includes cantilevered projection 150d from which downwardly extending retention hook 159 projects. Hook 159 includes tapered rear surface 159a and upwardly facing latching surface 159b, both of which interact with cable shield clamp 160 in order to retain cable shield clamp 160 in an open position to permit insertion of cable 90 into receptacle 151.
Cable shield clamp 160 includes a body 161, a downwardly facing arcuate surface 162 for engaging cable shield 92 and drain wire 93 and a pair of relatively thin guide webs 163 that extend laterally from opposite sides of body 161 and are located within vertical guide slots 159 of end cap 150. A manually manipulatable finger or thumb tab 166 is located at the top of cable shield clamp 160 and is connected to body 161 by a pair of spaced apart, upwardly extending connecting members 165. Tab 166 includes a forward edge 166b that interacts with rear surface 158a and latching surface 158b of retention hook 158 and a rear edge that extends beyond cantilevered projection 150b. The space between the upwardly extending connecting members 165 defines an opening or receptacle 167 in which retention hook 158 is received. Inasmuch as body 161 and arcuate surface 162 are positioned immediately adjacent rear wall 150b of end cap 150 and the cantilevered projection 150d extends beyond rear wall 150b, connecting members 165 extend upwardly at an angle so that a portion of manually manipulatable tab 166 is accessible beyond projection 150d. Cable shield clamp 160 further includes a spring engaging post 168 (
In operation, cable shield clamp 160 is initially positioned at its open or latched position as depicted in
Once the front and rear housing assemblies are secured together, an operator presses the end of tab 166 downward and rearward which causes the forward edge 166b of tab 166 to slide along and then past the end of latching surface 158b. Since post 168 has spring 170 mounted thereon, cable shield clamp 160 will tend to rotate as tab 166 moves along latching surface 158b. The amount of rotation of cable shield clamp relative to translation can be controlled by the size of spring 170. It should be noted that guide webs 163 are sufficiently thinner than vertical guide slots 157 in order to permit cable shield clamp 160 to rotate slightly so as to disengage cable shield clamp 160 from hook 158 as depicted in
As can be seen, cable shield clamp 160 of modular jack assembly 130 is initially removed along the top latching surface 158b of hook 158 which causes cable shield clamp to slide or rotate along such latching surface until the forward edge 166b has moved past the edge of latching surface 158b. At such point, forward edge 166b of tab 166 slides along rear surface 158a of hook 158 as cable shield clamp 160 moves downward and may rotate slightly back towards a vertical orientation. Once forward edge 166b moves lower than the bottom of hook 158, cable shield clamp 160 slides linearly in a direction generally perpendicular to the central axis of cable 90 in order to clamp cable 90 between arcuate lower surface 151b and arcuate surface 162 and create a reliable electrical connection between end cap assembly 136, the outer shield of front housing assembly 35 and shield 92 and drain wire 93 of cable 90.
During assembly, when it is desired to move cable shield clamp 160 from its lower cable engaging position as depicted in
In still additional embodiments, the end cap 50 and cable shield clamp 60 of the first embodiment could be modified so that the cable shield clamp is only configured for vertical movement (i.e., perpendicular to the central axis of cable 90). In such case, a hole or pair of holes (not shown) would be formed in end cap 50 and a similar hole or holes formed in cable shield clamp 60 that would be aligned when the cable shield clamp is in a raised position so that arcuate surface 62 of cable shield clamp 60 is spaced from arcuate lower surface 51b of receptacle 51 in order to permit cable 90 to be inserted into receptacle 51 as depicted in
All references, including publications, patent applications and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
The use of the terms “a,” “an” and “the” and similar referents in the context of describing the disclosure (especially in the context of the following Claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including” and “containing” are to be construed as open-ended terms (i.e., meaning “including, without limitation,”) unless otherwise noted. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate the disclosure and does not pose a limitation to the scope thereof unless otherwise claimed. No language herein should be construed as indicating any non-claimed element as essential to the practice of the disclosure.
The preferred embodiments are described herein, including the best mode known to the inventors for carrying out the disclosure. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the disclosure to be practiced otherwise than as specifically described herein. Accordingly, this disclosure includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the disclosure unless otherwise indicated herein or otherwise clearly contradicted by context.
The Present Application claims priority to previously-filed U.S. Provisional Patent Application No. 61/246,383, entitled “Shielded Modular Jack Assembly,” and filed with the U.S. Patent and Trademark Office on 28 Sep. 2009. The contents of previously-filed Application are fully incorporated herein in its entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US2010/050514 | 9/28/2010 | WO | 00 | 6/6/2012 |
Number | Date | Country | |
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61246383 | Sep 2009 | US |