This application is based upon and claims the benefit of priority from prior Japanese patent application No. 2023-150175 filed on Sep. 15, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a shielding wire.
In the related art, a shielding wire has been proposed in which a conductive nonwoven fabric having a nonwoven fabric and a metal layer formed on a surface of the nonwoven fabric is disposed around an outer periphery of an electric wire (for example, see JP2019-75375A). The shielding wire exhibits an electromagnetic shielding effect due to the metal layer of the conductive nonwoven fabric, while has relatively excellent stretchability and compression properties and can follow the bending of the electric wire due to characteristics of the nonwoven fabric. Such a conductive nonwoven fabric is provided with an adhesive layer on one surface to form a conductive nonwoven fabric tape (for example, see JP2021-140950A and JP2021-103775A), and can be attached around the periphery of the electric wire using the adhesive layer.
However, when the conductive nonwoven fabric tape as described in JP2021-140950A and JP2021-103775A is vertically attached around the periphery of the electric wire, a lapped portion of the conductive nonwoven fabric tape may come apart at the time of bending, and the shielding effect may be reduced. Further, when the conductive nonwoven fabric tape is wound in a spiral shape, a lapped portion also becomes spiral, making it difficult for the lapped portion to open at the time of bending. However, since an adhesive layer is interposed between upper and lower conductive nonwoven fabrics in the lapped portion, a conductive path also becomes spiral, resulting in a significant decrease in the shielding effect.
To address such problems, the present applicant has made an invention related to Japanese Patent Application No. 2022-191625. In Japanese Patent Application No. 2022-191625, the conductive nonwoven fabric tape is wound in a spiral shape on the electric wire. The conductive nonwoven fabric tape has, for example, an adhesive layer provided only on one end of the conductive nonwoven fabric. When the conductive nonwoven fabric tape is wound in a spiral shape, no adhesive layer is interposed between lapped portions of the conductive nonwoven fabric. As a result, the conductive nonwoven fabric wound in a spiral shape forms a conductive path along a longitudinal direction of the electric wire through the lapped portions, thereby preventing a significant decrease in the shielding effect.
However, the conductive nonwoven fabric tape mentioned above requires the formation of an adhesive layer with a width that matches the width of the lapped portion, which means that an adhesive layer is formed for each winding state and target electric wire (electric wire diameter and the like), resulting in low versatility (each product is unique). Further, when the conductive nonwoven fabric tape mentioned above has an adhesive layer formed only on one end of the conductive nonwoven fabric in a width direction, if it is used vertically, the conductive nonwoven fabric may float away from the electric wire, reducing the shielding effect.
The present disclosure has been made in order to solve such a problem in the related art, and an object of the present disclosure is to provide a shielding wire capable of increasing the versatility of a conductive nonwoven fabric tape and reducing a decrease in the shielding effect.
According to an aspect of the present disclosure, there is provided a shielding wire including: an electric wire; and a conductive nonwoven fabric tape wound around the electric wire, in which: the conductive nonwoven fabric tape includes a conductive nonwoven fabric that is a nonwoven fabric having electrical conductivity and an adhesive layer formed on one surface of the conductive nonwoven fabric; in the conductive nonwoven fabric tape, the adhesive layer is partially formed on the conductive nonwoven fabric; when the conductive nonwoven fabric tape is wound in a spiral shape around the electric wire, the adhesive layer adheres to the electric wire and also adheres to the conductive nonwoven fabric tape that overlaps when wound in a spiral shape; and relationships of: S/tL≤0.5; and (S1−S2)/tL≥0.25 are satisfied, in which t is a width of the conductive nonwoven fabric tape wound in a spiral shape, L is a length of the conductive nonwoven fabric tape, S is an area of the adhesive layer in the conductive nonwoven fabric tape, S1 is an area of a lapped portion where the conductive nonwoven fabric tape overlaps when the conductive nonwoven fabric tape is wound in a spiral shape, and S2 is an area of the adhesive layer in the lapped portion.
According to the present disclosure, it is possible to provide a shielding wire capable of increasing the versatility of a conductive nonwoven fabric tape and reducing a decrease in the shielding effect.
The present disclosure will become more fully understood from the detailed description given hereinbelow and the accompanying drawing which is given by way of illustration only, and thus is not limitative of the present disclosure and wherein:
Hereinafter, the present disclosure will be described with reference to a preferred embodiment. The disclosure is not limited to the embodiments to be described below, and the embodiments can be appropriately changed without departing from the scope of the disclosure. In the embodiments described below, there may be portions in which illustration and description of a part of a configuration are omitted, and it is needless to say that a known or well-known technique is appropriately applied to the details of the omitted technique within a range in which no contradiction with the contents described below occurs.
The electric wire 10 includes a conductor 11 made of, for example, copper, aluminum, or an alloy thereof, and an insulating covering portion 12 covering the conductor 11. In the example shown in
As shown in (c) of
The plated portion 21b is a conductive metal covering the fibers 21a constituting the nonwoven fabric. The plated portion 21b is made of, for example, copper, nickel, tin, silver, or an alloy of these metals. The plated portion 21b may be formed in a single layer on the fibers 21a constituting the nonwoven fabric or may be formed in a plurality of layers. Therefore, the plated portion 21b may be formed, for example, as copper (first layer) and tin (second layer) on the fibers 21a constituting the nonwoven fabric.
Further, as shown in (a) of
The shielding wire 1 according to the present embodiment has improved shielding performance as compared with the reference example in which the adhesive layer 22 is provided on the entire conductive nonwoven fabric 21.
Here, in the reference example shown in (a) of
On the other hand, in the conductive nonwoven fabric tape 20 according to the present embodiment, as described with reference to
In particular, in the shielding wire 1 according to the present embodiment, proportions of the adhesive layer 22 and the conductive portion 23 are optimized, and the magnetic field MF2 that cancels out the magnetic field MF1 is appropriately generated, thereby enabling the shielding effect to be optimally exhibited.
Specifically, in the shielding wire 1 according to the present embodiment, when a width of the conductive nonwoven fabric tape 20 is t (see (a) of
Further, in the shielding wire 1 according to the present embodiment, while the conductive nonwoven fabric tape 20 is wound in a spiral shape around the electric wire 10, when an area of the lapped portion La where the conductive nonwoven fabric tape 20 laps each other is defined as S1, and an area of the adhesive layer 22 in the lapped portion La is defined as S2,
is satisfied. Here, S1−S2 is obtained by subtracting the area of the adhesive layer 22 from the area of the lapped portion La, and can be said to be the area of the conductive portion 23. As described above, tL indicates the total area of the conductive nonwoven fabric tape 20. Thus, Formula (2) represents a ratio of the conductive portion 23 in the lapped portion La to the entire conductive nonwoven fabric tape 20. That is, Formula (2) indicates that a conduction ratio when the conductive nonwoven fabric tape 20 is wound in a spiral shape around the electric wire 10 is 25% or more.
By satisfying the above Formula (1) and Formula (2), the conductive nonwoven fabric tape 20 according to the present embodiment can form the conductive path CP extending in the longitudinal direction of the electric wire 10 as shown in (b) of
Here, in the example shown in
The conductive nonwoven fabric tape 20 used for spiral winding as described above is formed by appropriately forming the adhesive layer 22 on the conductive nonwoven fabric 21 having a width exceeding t, and then cutting the conductive nonwoven fabric 21 along the longitudinal direction to have a width of t. In addition, when the conductive nonwoven fabric tape 20 is used for vertical attachment, the conductive nonwoven fabric tape 20 may be made into a product without being cut with the width exceeding t. A method for manufacturing the conductive nonwoven fabric tape 20 is not limited to this, and for example, the conductive nonwoven fabric tape 20 used for spiral winding may be formed by cutting the conductive nonwoven fabric 21 to the width of t in advance and then forming the adhesive layer 22 thereon.
Examples and Comparative Examples will be described below.
As shown in
In the shielding wire shown in Example 2, the conductive nonwoven fabric tape is similar to that in Example 1, but the width of the adhesive layer is made larger. The conduction ratio shown in Formula (2) is 25%, and the adhesion ratio shown in Formula (1) is 50%. The lap width is set to ½ from the one end of the conductive nonwoven fabric tape. The shield resistance of such a conductive nonwoven fabric tape wound in a spiral shape was 2.29 [Ω/m].
In the shielding wire shown in Example 3, the conductive nonwoven fabric tape is similar to that in Example 2, but the conduction ratio shown in Formula (2) is 25%, and the adhesion ratio shown in Formula (1) is 50%. However, one adhesive layer is formed at the center of one end side (one end half in the width direction), and the other adhesive layer is formed at the center of the other end side (the other end half in the width direction). The shield resistance of such a conductive nonwoven fabric tape wound in a spiral shape was 2.61 [Ω/m].
In the shielding wire shown in Comparative Example 1, the conductive nonwoven fabric (which does not have an adhesive layer and is not a conductive nonwoven fabric tape) has no adhesive layer. Therefore, in the conductive nonwoven fabric according to Comparative Example 1, the conduction ratio shown in Formula (2) is 50%, and the adhesion ratio shown in Formula (1) is 0%. The lap width is set to ½ from the one end. The shield resistance of such a conductive nonwoven fabric wound in a spiral shape was 1.52 [Ω/m].
In the shielding wire shown in Comparative Example 2, the conductive nonwoven fabric tape is similar to that in Example 2, but the width of the adhesive layer is made larger. Therefore, in Comparative Example 2, the conduction ratio shown in Formula (2) is 15%, and the adhesion ratio shown in Formula (1) is 70%. The lap width is set to ½ from the one end. The shield resistance of such a conductive nonwoven fabric tape wound in a spiral shape was 4.3 [Ω/m].
In the shielding wire shown in Comparative Example 3, the conductive nonwoven fabric (which does not have an adhesive layer and is not a conductive nonwoven fabric tape) is the same as in Comparative Example 1 (having no adhesive layer). In the conductive nonwoven fabric according to Comparative Example 3, the conduction ratio shown in Formula (2) is 25%, and the adhesion ratio shown in Formula (1) is 0%. In Comparative Example 3, the lap width is set to ¼ from the one end. The shield resistance of such a conductive nonwoven fabric wound in a spiral shape was 1.48 [Ω/m].
In the shielding wire shown in Comparative Example 4, the conductive nonwoven fabric tape has four adhesive layers extending along the longitudinal direction. When the conductive nonwoven fabric tape is divided into four equal regions in the width direction, each of the four adhesive layers is provided on one end side of each divided region. Further, in the conductive nonwoven fabric tape according to Comparative Example 4, the conduction ratio shown in Formula (2) is 13%, and an adhesion ratio shown in Formula (1) is 50%. The lap width is set to ¼ from the one end. The shield resistance of such a conductive nonwoven fabric tape wound in a spiral shape was 4.34 [Ω/m].
In the above, an 8d coaxial wire was used for the electric wire provided inside the conductive nonwoven fabric tape. Further, the adhesive layer was formed using a double-sided tape (product number #8080) manufactured by DIC Corporation. The width of the conductive nonwoven fabric tape was 20 mm. Further, a grounding part was attached by winding a connector around it and then tightening a tie band over the conductive nonwoven fabric tape. A tightening force of the tie band is within a range of 165 N to 220 N.
As shown in
Further, the shielding wire according to Example 2 has the second best shielding effect after the shielding wire according to Comparative Example 1. This is because the shielding wire according to Example 2 satisfies the conditions of Formula (1) and Formula (2), and therefore the shield resistance is also within a range of 1.5 [Ω/m] or more and 4.0 [Ω/m] or less, and a conductive path extending in the longitudinal direction can be formed relatively well. Further, the adhesive layer adheres not only to the electric wire but also to the conductive nonwoven fabric tape. Accordingly, it is possible to reduce the possibility that the lapped portion is opened at the time of bending or the position of the conductive nonwoven fabric tape is displaced, and a relatively good shielding effect is easily obtained even in bending, long-term use, and the like.
The shielding wire according to Comparative Example 2 has the lowest shielding effect. The shielding wire according to Comparative Example 2 does not satisfy either of the conditions of Formula (1) and Formula (2), and the shield resistance exceeds 4.0 [Ω/m]. Therefore, even if a conductive path extending in the longitudinal direction can be formed, it is not be enough to cancel out the magnetic field, and it is difficult to say that a good shielding effect is obtained.
First, as shown in
In a shielding wire according to Vertical Attachment Example 2, the conductive nonwoven fabric tape has three adhesive layers extending along the longitudinal direction. When the conductive nonwoven fabric tape is divided into three equal regions in the width direction, each of the three adhesive layers is provided on one end side of each divided region. Further, in the conductive nonwoven fabric tape according to Vertical Attachment Example 1, the adhesion ratio shown in Formula (1) is 30%. The shield resistance of such a conductive nonwoven fabric tape was 0.38 [Ω/m].
In the shielding wire according to Vertical Attachment Example 3, the conductive nonwoven fabric tape is similar to that in Vertical Attachment Example 2, but the width of the adhesive layer is made larger, and the adhesion ratio shown in Formula (1) is 50%. The shield resistance of such a conductive nonwoven fabric tape was 0.46 [Ω/m].
In a shielding wire according to Vertical Attachment Example 4, the conductive nonwoven fabric tape has one adhesive layers extending along the longitudinal direction. The one adhesive layer is formed from one end to the other end of the conductive nonwoven fabric tape. In the conductive nonwoven fabric tape according to Vertical Attachment Example 4, the adhesion ratio shown in Formula (1) was 50%, and the shield resistance of the vertically attached conductive nonwoven fabric tape was 0.52 [Ω/m].
In a shielding wire according to Vertical Attachment Example 5, the conductive nonwoven fabric tape is similar to that in Vertical Attachment Example 3, but the width of the adhesive layer is made larger, and the adhesion ratio shown in Formula (1) is 70%. The shield resistance of such a conductive nonwoven fabric tape was 1.15 [Ω/m].
As shown in
Here, it is clear that, of Vertical Attachment Examples 1 to 5, the conductive nonwoven fabric tapes shown in Vertical Attachment Examples 2 to 4 satisfy Formula (1). For the conductive nonwoven fabric tapes according to Vertical Attachment Examples 2 to 4, Formula (2) can be satisfied depending on a lapping ratio of the spiral winding (Formula (2) can be satisfied depending on how the lapped portion is designed). It was found that the conductive nonwoven fabric tapes shown in Vertical Attachment Examples 2 to 4, even when attached vertically, provided the same shielding effect as the conductive nonwoven fabric of Vertical Attachment Example 1, and were therefore highly versatile.
In this manner, according to the shielding wire 1 of the present embodiment, the adhesive layer 22 adheres to the electric wire 10 and also adheres to the conductive nonwoven fabric tape 20 which is wound in a spiral shape and overlapped. Therefore, the conductive nonwoven fabric tape 20 adheres to the electric wire 10 to prevent it from displacement and the like, and also adheres to the conductive nonwoven fabric tape 20 to maintain the wrapped state. In addition, when the width of the conductive nonwoven fabric tape 20 is t, the length of the conductive nonwoven fabric tape 20 is L, and the area of the adhesive layer 22 in the conductive nonwoven fabric tape 20 is S, the shielding wire 1 satisfies Formula (1). Therefore, the ratio of the adhesive layer 22 in the conductive nonwoven fabric tape 20 can be optimized. Further, when the area of the lapped portion La is S1 and the area of the adhesive layer 22 in the lapped portion La is S2, Formula (2) is satisfied. Therefore, the area (S1−S2) in which conduction is secured by the conductive portion 23 in the lapped portion La is optimized, and the conductive path CP in the longitudinal direction is secured even when the conductive nonwoven fabric tape 20 is wound in a spiral shape. In particular, the conductive nonwoven fabric tape 20 is not limited to one in which the adhesive layer 22 is formed only on one end, and as long as Formula (1) and Formula (2) are satisfied, it is not particularly limited in shape and the like, and is unlikely to be one-of-a-kind, and depending on the product, it can be used in a vertical arrangement. Therefore, it is possible to provide a shielding wire 1 capable of increasing the versatility of a conductive nonwoven fabric tape 20 and reducing a decrease in the shielding effect.
In addition, the conductive nonwoven fabric tape 20 has a plurality of adhesive layers 22 formed continuously and linearly at least in the longitudinal direction. Therefore, it is possible to provide the shielding wire 1 in which the adhesive layer 22 can be easily formed on the conductive nonwoven fabric 21, and the conductive nonwoven fabric tape 20 can be appropriately wound around the electric wire in a state of being not easily peeled off even when the conductive nonwoven fabric tape 20 is vertically attached.
Although the present disclosure is described above based on the embodiments, the present disclosure is not limited to the embodiments described above, modifications may be made without departing from the gist of the present disclosure, and known or well-known techniques may be combined.
As shown in (b) of
Furthermore, as shown in (c) of
Number | Date | Country | Kind |
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2023-150175 | Sep 2023 | JP | national |