Patent Application
20080178645
Not Applicable
Not Applicable
Not Applicable
The present invention generally relates to shifter assemblies for controlling transmissions of motor vehicles and, more particularly, to a locking mechanism for locking a shift lever in a predetermined gear position against movement to other gear positions when predetermined conditions are present.
In a vehicle equipped with an automatic transmission, a shift lever is typically pivotable over a series of positions representative of transmission gears such as, for example, park (P), reverse (R), neutral (N), drive (D), and low gears (2, 1). The shift lever is operably connected to the motor vehicle transmission by a suitable mechanical and/or electronic operating linkage to effect actuation of the transmission to the selected gear when the shift lever is pivoted to the transmission gear's representative position. The shift lever is typically provided with a knob assembly having a detent member which releasably holds the shift lever in its current position to prevent inadvertent movement of the shift lever. The knob assembly typically includes a manually operable button which permits the operator to release the detent member and move the shift lever.
The shift lever can be provided with a locking mechanism which locks the shift lever in a predetermined gear position against movement to other gear positions when predetermined conditions are present. The lock mechanism thus disables the knob assembly so that the operator cannot move the shift lever under certain predetermined conditions. Typically, the lock mechanism prevents movement of the shift lever out of the park position unless a brake foot pedal is depressed and/or other desired conditions are present to reduce the likelihood of unattended or unintended movement or acceleration of the vehicle. These locking mechanisms typically have mechanically or electrically actuated devices which block movement of the detent member unless the predetermined conditions are met. These locking mechanisms, however, often generate undesirable levels of noise as they are activated and/or deactivated.
U.S. Pat. No. 5,671,638, the disclosure of which is expressly incorporated herein in its entirety by reference, discloses a locking mechanism for a shift lever.
U.S. Pat. No. 5,799,517, the disclosure of which is expressly incorporated herein in its entirety by reference, discloses another locking mechanism for a shift lever.
U.S. Pat. No. 6,852,065, the disclosure of which is expressly incorporated herein in its entirety by reference, discloses another locking mechanism for a shift lever.
There is a desire to reduce the noise level of locking mechanisms for shift levers. Also, there is a never ending desire in the motor vehicle industry to reduce size, weight, and cost while retaining and/or obtaining desirable characteristics. Accordingly, there is a need in the art for an improved locking mechanism for a shift lever.
The present invention provides a locking mechanism for a shift lever which addresses one or more problems of the related art. According to the present invention, a locking mechanism for a shift lever comprises, in combination, a stopper member movable between a locking position wherein the stopper member is within the path of the detent member to block movement of the detent member along at least a portion of the path and an unlocking position wherein stopper member is positioned to permit the detent member to move along the path, and a control member comprising a shape memory alloy. The control member selectively applies a force to the stopper member to move the stopper member toward the unlocking position in response to heat being applied to the shape memory alloy.
According to another aspect of the present invention, a locking mechanism for a shift lever comprises, in combination, a detent member movable along a predetermined path, a stopper member movable between a locking position wherein the stopper member is within the path of the detent member to block movement of the detent member along at least a portion of the path and an unlocking position wherein stopper member is positioned to permit the detent member to move along the path, a control member comprising Nickel-Titanium, and a spring member resiliently biasing the stopper member toward the locking position. The control member selectively applies a force to the stopper member to move the stopper member toward the unlocking position in response to heat being applied to the Nickel-Titanium.
According to yet another aspect of the present invention, a locking mechanism for a shift lever comprises, in combination, a detent member movable along a predetermined path, a stopper member movable between a locking position wherein the stopper member is within the path of the detent member to block movement of the detent member along at least a portion of the path and an unlocking position wherein stopper member is positioned to permit the detent member to move along the path, a control member comprising a Nickel-Titanium wire, and a spring member resiliently biasing the stopper member toward the locking position. The control member selectively applies a force to the stopper member to move the stopper member toward the unlocking position in response to heat being applied to the Nickel-Titanium wire. An effective length of the control member decreases when the Nickel-Titanium wire is heated to pull the stopper member toward the unlocking position.
From the foregoing disclosure and the following more detailed description of various preferred embodiments it will be apparent to those skilled in the art that the present invention provides a significant advance in the technology and art of motor vehicle shift lever locking mechanisms. Particularly significant in this regard is the potential the invention affords for providing a high quality, reliable, low cost assembly which is relatively quiet. Additional features and advantages of various preferred embodiments will be better understood in view of the detailed description provided below.
These and further features of the present invention will be apparent with reference to the following description and drawings, wherein:
It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the invention. The specific design features of a locking mechanism for a shift lever as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of the various components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration. All references to direction and position, unless otherwise indicated, refer to the orientation of the shifter assembly illustrated in the drawings. In general, up or upward generally refers to an upward direction within the plane of the paper in
It will be apparent to those skilled in the art, that is, to those who have knowledge or experience in this area of technology, that many uses and design variations are possible for the improved locking mechanism for a shift lever disclosed herein. The following detailed discussion of various alternative and preferred embodiments will illustrate the general principles of the invention with reference to a shift lever locking mechanism for a motor vehicle such as an automobile, truck, van, cross over vehicle, sport utility vehicle (SUV), recreational vehicle, trailer, off road vehicle such as a dune buggy, industrial or construction equipment, golf cart, or the like. Other embodiments suitable for other applications of the invention will be apparent to those skilled in the art given the benefit of this disclosure.
Referring now to the drawings,
The illustrated base 12 is adapted to be attached to the motor vehicle in a fixed position such as a floor or console. The base 12 is shaped to engage the motor vehicle in a desired manner and is typically provided with openings or holes for receiving mechanical fasteners such as bolts to secure the base to the motor vehicle.
The illustrated shift lever assembly 14 includes a pivot member 20, a shift lever or post 22 for manually moving the pivot member 20. The lower end of the pivot member 20 is sized and shaped to extend between pivot flanges of the base 12 and cooperate with the base 12 to provide a pivotable connection between the pivot member and the base 12. Pivotably connected in this manner, the pivot member 20 is pivotable about a horizontal and laterally extending pivot axis 24 so that shift lever assembly 14 moves over a generally straight shift path extending in the forward-rearward direction. It is noted, however, that the shift path can alternatively have any other suitable shape and/or direction such as, for example, the shift path could alternatively include laterally extending portions.
The illustrated shift lever 22 is generally an elongate tube having a hollow central passage. The lower end of the shift lever 22 is adapted to be secured to the pivot member 20. With the shift lever 22 secured to the pivot member 20, the pivot member 20 can be pivoted about the pivot axis 24 by manually applying a force to the shift lever 22. The upper end of the illustrated shift lever 22 is provided with handle or knob 26. The knob 26 is preferably provided with a shape to provide a suitable gripping surface for the hand of the operator.
The illustrated base 12 has a detent plate or gate 28 having a curvature about the pivot axis 24. The illustrated gate 28 has a lower contoured surface with a plurality of downward facing grooves or notches 30 formed therein. The notches 30 define the various gear positions along the shift path which the shift lever assembly 14 can be moved to provide a desired gear at the transmission of the motor vehicle. The illustrated notches 30 define the gear positions of park (P), reverse (R), neutral (N), drive (D), second low gear (2), and first low gear (1). It is noted, however, that the notches 30 can alternatively define any other suitable plurality of gear positions. The shift lever assembly 14 is operably connected to the transmission of the motor vehicle via mechanical and/or electrical linkages such that movement the shift lever assembly 14 to the various gear positions along the shift path causes the transmission to move to the corresponding gear. The notches 30 are sized and shaped to cooperate with the knob assembly 16 to limit movement of the shift lever assembly 14 as discussed in more detail hereinbelow. The illustrated notches 30 are each rectangular shaped and are sized differently in order to control movement of the shift lever assembly 14 in a desired manner. It is noted that the notches 30 can alternatively have other suitable shapes such as, for example, arcuate and/or can each be sized the same.
The illustrated knob assembly 16 includes the knob 26, a detent member or gate pin 32 movable into and out of engagement with the notches 30, and an actuator 34 for selectively moving the detent member 32. The illustrated knob assembly 16 is secured to the shift lever assembly 14 for movement therewith but alternatively the gate 28 and the gate pin 32 can be reversed. The pivot member 20 forms a guide opening or passage for the detent member 32 so that the detent member 32 is linearly moved by the actuator 34 along a linear path extending toward and away from the notches 30, that is, in a direction substantially perpendicular to the notches 30. The illustrated detent member 32 moves along the central axis of the shift lever assembly 14 and intersects the pivot axis 24. The detent member 32 is sized and shaped to closely cooperate with the guide opening so that the guide opening guides the detent member 32 to maintain movement of the detent member 32 along the linear path. The detent member 32 is also sized and shaped to cooperate with the notches 30 of the gate 28 so that the detent member 32 blocks and limits pivotal movement of the shift lever assembly 14 when the detent member 32 is in one of the notches 30 but permits pivotal movement of the shift lever assembly 14 when the detent member 32 is removed from the notch 30. The engagement portion of the illustrated detent member 32 is generally rectangular to cooperate with the rectangular-shaped notches 30 but any other suitable shape can alternatively be utilized.
The illustrated actuator 34 includes a manually operated button member 36 and a connecting member or rod 38 extending from the button member 36 to the detent member 32. The illustrated button member 36 is pivotably secured to the knob 26 and is provided with an engagement surface sized and shaped for interacting with the connecting rod 38. The illustrated connecting rod 38 extends within the interior passage of the shift lever 22 and is linearly movable along the central axis of the shift lever 22. The lower end of the connecting rod 38 is secured to the detent member 32. The upper end of the connecting rod 38 is sized and shaped to interact with the button member 36 so that manual actuation of the button member 36 in a direction into the knob 26 linearly and downwardly moves the connecting rod 38 and the detent member 32 connected thereto toward the pivot axis 24 and away from the notches 30. A spring member is preferably provided within the shift lever 22 to resiliently bias the connecting rod 38 in an upward direction so that the detent member 32 is resiliently biased toward the notches 30. It is noted that the actuator 34 can alternatively be of any other suitable type such as, for example, an electric linear actuator with a control switch.
The illustrated locking mechanism 18 is positioned at a forward end of the base 12 adjacent the notch 30 defining the park gear position so that the locking mechanism 18 prevents movement of the shift lever assembly 14 out of the park gear position unless a foot brake pedal is depressed and an ignition key is present or activated to reduce the likelihood of unattended or unintended movement or acceleration of the motor vehicle. It is noted that the locking mechanism 18 can alternatively be utilized to secure the shift lever assembly 14 in any other gear position. It is also noted that the locking mechanism 18 can be operated upon the presence of any other suitable predetermined conditions.
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The illustrated stopper or blocker member 40 is movable along a horizontal linear path between a locking or blocking position wherein the stopper member 40 is within a portion of the linear path of the detent member 32 to block movement of the detent member out of the notch 30 defining the park gear position (best shown in
The illustrated spring member 44 extends between the mounting bracket 50 and a forward end of the stopper member 40 to resiliently bias or urge the stopper member 40 in a rearward direction toward its locking position where a rearward facing abutment 54 of the stopper member 40 engages a stop 56 having a forward facing abutment 58. The illustrated spring member 44 is a compression spring that engages a rearward facing side of a forward wall or flange 60 of the mounting bracket 50 and a forward end of the stopper member 40, that is, the end of the stopper member 40 opposite the detent member 32. The illustrated spring member 44 is a helical coil compression spring but any other suitable type of resilient spring member can alternatively be utilized.
The illustrated control member 42 comprises a shape memory alloy or memory metal to selectively apply a force to the stopper member 40 to move the stopper member 40 toward its unlocking position when heat is applied to shape memory alloy as described in more detail hereinafter. A shape memory alloy has the property of remembering its shape so that a change in temperature converts its shape to a preprogrammed structure. The shape memory alloy can be any suitable shape memory alloy such as, for example, Nickel-Titanium (Ni—Ti). While Ni—Ti is relatively soft and easily deformable in its low temperature form (martensite), it resumes its original shape and rigidity when heated to its higher temperature form (austenite) The illustrated control member 42 is a Ni—Ti wire extending between the flange 60 of the mounting bracket 50 and the flange 52 of the but any other suitable shape can be utilized. The illustrated control member 42 is configured so that its effective length is decreased when the control member 42 is heated to move the stopper member 40 in a forward direction from its locking position toward its unlocking position.
The illustrated control member 42 is heated by passing an electric current through the control member 42 but it is noted that the control member 42 can alternatively be heated in any other suitable manner. The illustrated control member 42 has ends electrically connected to an electric power source 62 such as, for example, the vehicle battery through first and second switches 64, 66 which are closed when the vehicle brake pedal is depressed and the key is in the ignition respectively. It is noted that any other suitable control circuit can be utilized within the scope of the present invention.
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It is noted that each of the features of the various disclosed embodiments can be utilized with any of the other disclosed embodiments. For example, the second embodiment can alternatively utilize a compression spring like the first embodiment and the third embodiment can alternatively increase its effective length when heated like the second embodiment. From the foregoing disclosure and detailed description of certain preferred embodiments, it is apparent that the present invention provides devices that have relatively low noise by eliminating previously used electric solenoids.
From the foregoing disclosure and detailed description of certain preferred embodiments, it is also apparent that various modifications, additions and other alternative embodiments are possible without departing from the true scope and spirit of the present invention. The embodiments discussed were chosen and described to provide the best illustration of the principles of the present invention and its practical application to thereby enable one of ordinary skill in the art to utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. All such modifications and variations are within the scope of the present invention as determined by the appended claims when interpreted in accordance with the benefit to which they are fairly, legally, and equitably entitled.
