This application is based on and claims priority under 35 U.S.C. § 119 to Japanese Patent Application 2006-207927, filed on Jul. 31, 2006, the entire content of which is incorporated herein by reference.
The present invention relates to a shift mechanism for a manual transmission, more specifically, the present invention relates to a shift mechanism for a manual transmission which includes an inertia mass provided at an inertia lever oscillated in conjunction with rotation of a shaft that reciprocates a shift rail.
A synchronizing clutch mechanism, which is applied to a gear type manual transmission, has an operating characteristic of a clutch, which is a so-called ‘dual engaging’ characteristic. Therefore, a shift feeling is degraded because of an operating force discontinuously changing during a shift change operation. Moreover, for example, a front-engine, front wheel type vehicle includes a shift mechanism wherein the synchronizing clutch mechanism is operated by means of a gear lever provided in the vicinity of a driver's seat via a cable type synchronizing mechanism. However, the cable type synchronizing mechanism has a large deflection. Therefore, discontinuity in the changes of the operating force during the shift change operation is further increased, and further degrading the shift feeling.
To improve the above-mentioned degradation during the shift change operation, for example, JP2003106449 discloses a shift mechanism that includes an inertia mass provided at an inertia lever oscillated in accordance with rotation of a shaft that reciprocates a shift rail. In JP2003106449A, a first embodiment of the know achieves the smooth shift feeling by providing the inertia mass directly arranged at one end of an outer lever, which results in decreasing a peak load applied to the gear lever during the shift change operation. The other end of the outer lever is connected to a shift cable, and further the outer lever is oscillated in accordance to rotation of a shift and select shaft as an axis. Moreover, as a second embodiment of the known art, in JP2003106449A, the shift mechanism having an inertia lever is disclosed. The inertia lever includes the inertia mass and is arranged in parallel with an outer lever. The outer lever, whose one end is connected to the shift cable, is oscillated around the shift and select shaft. Furthermore, as a third embodiment of the known art disclosed in JP2003106449A, the shift mechanism for an automotive manual transmission includes an outer lever, which moves around a shift and select shaft. The outer lever is connected to a shift cable at its one end, and further the outer lever is moved in an axial direction of the shift and select shaft. In this shift mechanism for the automotive manual transmission, an inertia lever includes an inertia mass and is vertically engaged with the outer lever so that the inertia lever is moved in accordance to oscillation of the outer lever.
As shown in JP2003106449A, by providing the inertia mass at the inertia lever, the smooth shift feeling is realized during a shift change operation. However, while the vehicle is moving after the shift change operation is completed, the inertia mass increases vibration transmitted to the outer lever from an engine and a transmission. Further, the increased vibration is transmitted to the manual gear lever provided in the vicinity of the driver's seat through a cable or the like. Hence, the shift mechanisms disclosed in JP2003106449A increases vibration transmitted to the gear lever.
A need thus exists to provide a shift mechanism which is not susceptible to the drawback mentioned above.
According to an aspect of the present invention, a shift mechanism for a manual transmission includes a shaft rotatably and reciprocatably supported by a housing, a shift rail axially movably supported by the housing and reciprocated in conjunction with rotation of the shaft, a shift fork attached to the shift rail for selecting and establishing one of a plurality of shift stages by reciprocation of the shift rail, an inertia lever attached to the housing and pivoted in conjunction with the rotation of the shaft, an inertia mass provided at one end of the inertia lever, the end portion of the inertia lever being distant from a central axial line of the shaft and a guide pin provided at the inertia mass so as to extend in parallel with a central axial line of the shaft and protruding from the inertia mass so that the guide pin is engaged with a cam groove being provided at a flat panel which is formed on the housing orthogonally with the central axial line of the shaft, wherein a profile of the cam groove is formed on the flat panel so that the inertia mass is moved in a radial direction of the inertia lever in conjunction with the rotation of the shaft in a manner where, when the inertia lever is in a neutral position, a distance between the inertia mass and the central axial line becomes larger than the distance spaced between the inertia mass and the central axial line when one of the plurality of the shift stages is established by means of the shift fork.
The foregoing and additional features and characteristics of the present invention will become more apparent from the following detailed description considered with the reference to the accompanying drawings, wherein:
An embodiment of the present invention of a shift mechanism for a manual transmission will be explained in accordance with
Each of shift heads 20a, 21a and 22a (a first shift head 20a, a second shift head 21a and a third shift head 22a) is integrally formed at each of the shift rails 20, 21 and 22 respectively. A recessed portion is formed at an end portion of each of the shift heads 20a, 21a and 22a, each of the recessed portions is formed in the same dimension. Further, each of the end portions of the shift heads 20a, 21a and 22a is superposed with each other and a certain space is retained therebetween. A shift head member 12 is fixed at an intermediate portion of the shift and select shaft 11 by means of, for example, a spline and a pin. The shift head member 12 has a head portion 12a that protrudes from the shift head member 12 in a radial direction thereof. Further, the protruding portion is formed to be engagable with each of the recessed portions of the shift heads 20a, 21a and 22a with keeping slight spaces therebetween. The shift and select shaft 11 is biased from both sides by a flange 15, a first spring 13 and a second spring 14, which are interposed within the housing 10. A biasing force of the first spring 13 is set to be smaller than that of the second spring 14. Hence, when the gear lever is positioned in neutral, the head portion 12a of the shift head member 12 is engaged with the recessed portion of the first shift head 20a.
As shown in
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Hereinafter, an operation of the shift mechanism of the above-mentioned embodiment will be described in detail. The gear lever provided in the vicinity of the driver's seat is operated in two different shift directions (a shift direction) and in two different select directions (a select direction). When the gear lever is operated to a middle position in the select direction (when the gear lever is positioned to neutral), as shown in
When the gear lever is positioned in neutral under a condition where the head portion 12a of the head member 12 is engaged with either of the first shift head 20a, the second shift head 21a or the third shift head 22a, each of the shift rails 20, 21 and 22 remains in neutral. Therefore, for example, the shift fork 23 in
In any case mentioned above, while the inertia lever 30 pivots from the central position illustrated in
Generally, in a synchronizing clutch mechanism having a synchronizer ring provided to a gear type manual transmission, when the gear lever is operated to establish a gear speed appropriate to a condition of a vehicle, firstly, an internal spline of a clutch hub sleeve is engaged with external spline of the synchronizer ring by means of the shift fork 23. Then, the internal spline of the clutch hub sleeve further moves to engage with the external spline of a gear piece fixed on a shift gear. As a result, the internal spline of the clutch hub sleeve is engaged both with the external spline of the synchronizer ring and the external spline of the gear piece. Therefore, the synchronizing clutch mechanism is so called ‘dual engaging’ clutch operating characteristics. This synchronizing clutch mechanism causes a degradation of the shift feeling because of control force discontinuously changing during the shift change operation. However, according to the above-mentioned embodiment, when the gear lever is positioned in neutral in order to be ready to change a next gear speed, the guide pin 38 fixed at the inertia mass 35 is positioned on the symmetrical point of the cam groove 39. In this case, the distance between the inertia mass 35 and central axis point of the shift and select shaft 11 is large. Further, a moment of inertia generated at the inertia mass 35 relating to the shift and select shaft 11 also becomes large. Therefore, in discontinuous changes of the control force are restrained, which results in realizing the smooth shift feeling during the shift change operation. On the other hand, when the shift operation is completed, the guide pin 38 is positioned to the approximate end of one of the side portions of the cam groove 39, which results in shortening the distance between the inertia mass 35 and the shift and select shaft 11. Hence, the moment of inertia generated at the inertia mass 35 relative to the shift and select shaft 11 also becomes small. As a result, while the vehicle is driven, a level of the vibration, which is applied to the inertia lever 30 from and engine, a transmission or the like, being increased by the inertia mass 35, is reduced. Thus, vibration transmitted to the gear lever from the inertia lever 30 via the shift cable 42 is also reduced.
According to the above-mentioned embodiment, the inertia lever 30 is fixed to the shift and select shaft 11 and extends in a radial direction of the shift and select shaft 11. In this configuration, an attaching structure of the inertia lever 30 is simplified, which results in reducing manufacturing costs of the transmission. However, the present invention is not limited to the above-mentioned embodiment, but the present invention may be applied to a transmission, in which the inertia lever 30 is not directly attached to the shift and select shaft 11 as described in the second embodiment of the shift mechanism disclosed in JP2003106449.
In the above-mentioned embodiment, the inertia lever 30 made of the thick plate is fixed to the shift and select shaft 11. The inertia lever 30 includes the guide grooves 31 extending in a longitudinal direction of the inertia lever 30. The protrusions 35a are integrally formed on the inertia mass 35. The protrusions 35a are engaged with the guide grooves 31 respectively so that the protrusions 35a slidably moves in a longitudinal direction of the inertia lever 30. Hence, the inertia mass 35 is prevented from leaning to one direction or from being twisted, but the inertia mass 35 always reciprocates in a radial direction in conjunction with the movement of the inertia lever 30. Additionally, the attaching structure of the inertia mass 35 is simplified, which results in reducing the manufacturing costs of the transmission. The present invention is not limited to the above-mentioned embodiment, the present invention may be applied to shift mechanisms having various supporting structure for attaching the inertia mass 35, to the inertia lever 30.
Generally, the shift and select shaft 11 is rotated in a clockwise direction and in a counterclockwise direction via the shift cable 42, and then the shift rails 20, 21 and 22 are reciprocated by the rotation of the shift and select shaft 11. Because of the large deflection of the shift cable 42, the shift feeling is degraded during the shift change operation. A large inertia mass 35 may be provided to the shift mechanism in order to improve the shift feeling. However, by providing the large inertia mass 35, while the vehicle is driven, the vibration transmitted to the inertia lever 30 from the engine, the transmission or the like is increased by the large inertia mass 35. As a result, a large level if the vibration may be transmitted to the gear lever. Hence, the present invention functions appropriately for the shift mechanism of a manual transmission in which the shift and select shaft 11 is rotated via the shift cable 42.
Furthermore, in the above-mentioned embodiment, the shifter arm 40 is integrally formed at the inertia lever 30. The one end of the shift cable 42 is connected to the end portion of the shifter arm 40. By integrating the inertia lever 30 and the shifter arm 40, the structure of the shift mechanisms is further simplified and the manufacturing costs will be further reduced.
In the above-mentioned embodiment, each of the shift rails 20, 21 and 22 are in a neutral position where each of the shift forks 23 is not engaged with the corresponding clutch hub sleeve. When the gear lever is operated to change the gear speed, the appropriate shift rail 20, 21 or 22 reciprocates in both directions along the axial line of the shift rails 20, 21 and 22 respectively in order to be engaged with the appropriate clutch hub sleeve to change the shift gears. However, the present invention is not limited to the above-mentioned embodiment. Each of the shift rails 20, 21 and 22 may be reciprocated in one axial direction of each of the shift rails 20, 21 and 22 in order to change the shift gears depending on the structure of the transmission.
According to the embodiment of the present invention, the distance between the inertia mass 35 and the central axis point of the shift and select shaft 11 is large when the inertia lever is in the neutral position and the moment of inertia generated at the inertia mass 35 relative to the central axis point of the shift and select shaft 11 becomes also large. Therefore, by applying the present invention to the manual transmission, discontinuous changes of the operating force are reduced, which results in realizing smooth shift feelings during the shift change operation. On the other hand, the distance between the inertia mass 35 and the central axial point of the shift and select shaft 11 becomes small at the position where the inertia mass 35 is positioned when the shift operation is completed. The moment of inertia generated at the inertia mass 35 relative to the axis point of the shift and select shaft 11 also becomes small. Hence, while the vehicle is driven, the level of vibration, which is increased by the inertia mass 35 attached to inertia lever 30 and transmitted from the engine, the transmission or the like is reduced. As a result, the vibration transmitted to the gear lever from the inertia lever 30 via the shift cable 42 or the like is also reduced.
According to the embodiment of the present invention in which the inertia lever 30 is fixed at the shift and select shaft 11 and extends in the radial direction of the shift and select shaft 11, the attaching structure of the inertia lever 30 is simplified, and as a result, the manufacturing costs will be reduced.
According to the embodiment of the present invention, the inertia lever 30, which is made of a thick plate, is fixed at the shift and select shaft 11 and extends in the radial direction of the shift and select shaft 11, and further the inertia lever 30 includes the integrally formed protrusions 35a being engaged with and slidably moving along the guide grove 31 in a longitudinal direction of the inertia lever 30. In this configuration, the inertia mass 35 is always moved in a radial direction in conjunction with the movement of the inertia lever 30, and the attaching structure of the inertia mass 35 is simplified, which results in reducing the manufacturing costs.
Generally, in a shift mechanism for the manual transmission, the shift and select shaft 11 is rotated in the clockwise direction and in the counterclockwise direction in order to reciprocate the appropriate shift rails 20, 21 or 22 to change the gear speed. In this shift mechanism, the deflection of the shift cable 42 is large, which results in further degrading the shift feelings. By providing the large inertia mass, the shift feeling will be improved when the gear lever is operated to change the gear speed. Hence, the present invention is appropriate to be provided to the shift mechanism for the manual transmission wherein the shift and select shaft 11 is rotated via the shift cable 42 in order to reciprocate either shift rails 20, 21 or 22.
According to the embodiment of the present invention in which the shifter arm 40 is integrally provided to the inertia lever 30 and the one end of the shift cable 42 is connected to the end portion of the shifter arm 40. By integrating the inertia lever 30 and the shifter arm 4, the structure of the shift mechanism is simplified, which results in further reducing the manufacturing costs.
The principles, preferred embodiment and mode of operation of the present invention have been described in the foregoing specification. However, the invention which is intended to be protected is not to be construed as limited to the particular embodiments disclosed. Further, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents which fall within the spirit and scope of the present invention as defined in the claims, be embraced thereby.
Number | Date | Country | Kind |
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2006-207927 | Jul 2006 | JP | national |