This application is based on and claims priority under 35 U.S.C. ยง119 with respect to Japanese Patent Application 2004-211946, filed on Jul. 20, 2004, the entire content of which is incorporated herein by reference.
This invention generally relates to a shift operating apparatus which is mounted on a vehicle.
In order to improve fuel efficiency, and a driving performance, of a vehicle, recent requirements have led to automation of a shift operating apparatus applied to a conventional gear-type manual transmission. Especially, as is disclosed in JP56(1981)-127842A and DE3530017, a twin clutch-type automated manual transmission has been suggested, the transmission which is provided with two clutch mechanisms (a first clutch and a second clutch) for transmitting driving power from an engine to the transmission, and two input shafts (a first input shaft and a second input shaft). In this type of transmission, the first clutch is engaged with the first input shaft, while the second clutch is engaged with the second input shaft. On the first input shaft, there are odd numbered gear trains (a first shift stage gear train, a third shift stage gear train and a fourth shift stage gear train) mounted, while, on the second input shaft, there are even numbered gear trains (a second shift stage gear train, a fourth shift stage gear train and a sixth shift stage gear train) mounted.
According to the above-described shift operating apparatus for a vehicle, which includes the twin clutch-type automated manual transmission, when a shift stage established in the transmission is switched from a first shift stage to a second shifts stage while the frictional slip-type first clutch is frictionally being engaged with a clutch mating, the second clutch is frictionally engaged with a clutch mating while the first clutch is still being frictionally engaged with the clutch mating. Therefore, when a shift stage in the transmission is switched, it is possible to transmit, via the first shift stage gear train and the second shift stage gear train, driving force of an engine to an output shaft of the transmission, thereby enabling to transmit driving torque to the output shaft of the transmission via both the first input shaft and the second input shaft. As a result, when a shift stage in the transmission is switched, torque transmission to the output shaft is not interrupted, and a shift operation can be effectively implemented while curving interruption of torque transmission.
As one of a shift control mechanism, WO01/84019 discloses a shift operating apparatus for a vehicle, the apparatus which is provided with a group of operating members, which is configured with plural operating members that are arranged in parallel to one another along a select direction, a switching engagement body, which can be frictionally engaged with the respective operating members and can move both in select and shift directions, a select actuator, which moves the switching engagement body in a select direction in such a manner that the switching engagement body is engaged with one operating member from among the group of operating members, and a shift actuator, which moves the switching engagement body in a shift direction and moves the one operating member, which has been engaged with the switching engagement body, in a shift direction.
As is illustrated in
According to the above-described technology, it is necessary to once return the inner lever portion 20w to the neutral position (N), wherein an operating distance which the inner lever portion 20w has to move may be increased. Therefore, it may require a relatively long operating time for the inner lever portion 20w, and then for a shift operation of a vehicle. Consideration should be hence given to a limited response in a shift operation, the limited response that occurs due to the above description.
The present invention has been made in view of the above circumstances, and provides a shift operating apparatus for a vehicle by which it is possible to improve a response in a shift operation.
According to an aspect of the present invention, a shift operating apparatus for a vehicle includes a group of operating members including: plural operating members and arranged all in parallel in a select direction; a switching engagement body engageable with the respective plural operating members and movable in a shift direction and in the select direction; a select operating means for moving the switching engagement body in the select direction and for engaging the switching engagement body with one operating member from among the plural operating members to establish one shift stage; a shift operating means for moving the one operating member, which has been engaged with the switching engagement body, in the shift direction by moving the switching engagement body in the shift direction; toothed portions respectively formed on the respective operating members, tooth phases of the respective toothed portions being mutually matched in the shift direction when the operating members are positioned at a neutral position; and an engagement gear included in the switching engagement body and engageable with the respective toothed portions of the respective operating members. When one of the operating members has moved in the shift direction from the neutral position, the tooth phase of the toothed portion of the one of the operating members is matched with the tooth phases of the toothed portions of the other operating members.
The foregoing and additional features and characteristics of the present invention will become more apparent from the following detailed description considered with reference to the accompanying drawings, wherein:
Embodiments of the present invention will be described hereinbelow in detail with reference to the accompanying drawings.
As is illustrated in
On the first input shaft 301, odd-numbered gear trains are mounted, which are a first shift stage gear train 401, a third shift stage gear train 403, a fifth shift stage gear train 405, and a seventh shift stage gear train 407. On the second input shaft 302, even-numbered gear trains are mounted, which are a second shift stage gear train 402, a fourth shift stage gear train 404 and a sixth shift stage gear train 406. On the output shaft 305, driven gears 451, 452, 453, 454, 455, 456, 457 and 458 are mounted. A drive shaft 510 is driven via a differential gear 500 and is mounted, thereon, with vehicle wheels 511 and 512.
When the first clutch 201 is frictionally engaged with the clutch mating 550, a crankshaft 520 at an engine side is connected to the first input shaft 301 via the first clutch 201 being frictionally engaged. In this case, a driving force transmission path is established via the first clutch 201 between the crankshaft 520 and the first input shaft 301, wherein rotational driving force of the crankshaft 520 is transmitted to the first input shaft 301 via the first clutch 201. As a result, the first input shaft 301 rotates. On the other hand, when the second clutch 202 is frictionally engaged with the clutch mating 550, the crankshaft 520 at an engine side is connected to the second input shaft 302 via the second clutch 202 being frictionally engaged. In this case, a driving force transmission path is established via the second clutch 202 between the crankshaft 520 and the second input shaft 302, wherein rotational driving force of the crankshaft 520 is transmitted to the second input shaft 302 via the second clutch 202. As a result, the second input shaft 302 rotates.
A shift operation is performed via a hub sleeve 601 or 602. Going back to
According to a twin clutch-type transmission apparatus according to the first embodiment of the present invention, when a shift stage in a transmission is switched from a first shift stage to a second shift stage, frictional engagement of the second clutch 202 is executed when the first clutch 201 has been frictionally engaged. Therefore, while an engine torque is being transmitted to the output shaft 305 via the first shift stage gear train 401 mounted on the first input shaft 301, it is possible to transmit an engine torque to the output shaft 305 also via the second shift stage gear train 402 mounted on the second input shaft 302. As a result, even when a shift stage in a transmission is switched from the first shift stage to the second shift stage, it is possible to restrain interruption of torque transmission from the crankshaft 520 to the output shaft 305, and to perform effectively a shift operation.
As described above, according to the first embodiment of the present invention, even when a shift operation is required, it is possible to transmit torque with high transmission efficiency, and to improve fuel efficiency while a vehicle is driving. This results from the frictional engagement disc-type clutches 201 and 202. That is, even when torque transmission is implemented via both the first clutch 201 and the second clutch 202, the first and second clutches 201 and 202 are engaged with the clutch mating 550 in a slip manner, wherein it is possible to absorb a rotational speed difference between the first and second clutches 201 and 202, relative to the clutch mating 550. Further, when a shift operation from the first shift stage to the second shift stage is completed, the first clutch 201 is released from being frictionally engaged, while the second clutch 202 is maintained to be frictionally engaged.
When a shift operation from a second shift stage to a third shift stage is performed, frictional engagement of the first clutch 201 is executed when the second clutch 202 has been frictionally engaged. Therefore, while an engine torque is being transmitted to the output shaft 305 via the second shift stage gear train 402 mounted on the second input shaft 302, it is possible to transmit an engine torque to the output shaft 305 also via the third shift stage gear train 403 mounted on the first input shaft 301. When a shift operation from the second shift stage to the third shift stage is completed, the second clutch 202 is released from being frictionally engaged, while the first clutch 201 is maintained to be frictionally engaged.
As is illustrated in
As is illustrated in
The group of operating members 1 includes a first operating member 11, a second operating member 12, a third operating member 13 and a fourth operating member 14, all of which are aligned in parallel in the select direction. The operating members 11-14 are shift fork shafts which are respectively formed integrally with shift heads. According to the first embodiment of the present invention, as is obvious from
Herein, with reference to
As is illustrated in
As is illustrated in
As is illustrated in
The select actuator, which serves as a select operating means, is mainly configured with a select motor 52 incorporating, therein, a motor shaft 51 that rotates about an axis M1, and a pinion gear 53 which is formed on the motor shaft 51. This pinion gear 53 can be engaged with the rack gear 31 of the shift and select shaft 30. When the select motor 52 is driven, the pinion gear 53 rotates about the axis M1 together with the motor shaft 51 rotating. In response to the rotation of the pinion gear 53, the rack gear 31 moves in the select direction (illustrated with arrows S1 and S2), and the shift and select shaft 30 moves in this select direction together with the engagement gear 33. Accordingly, the engagement gear 33 can face one of the first, second, third and fourth toothed portions 21, 22, 23 and 24, and is engaged therewith.
The shift actuator, which serves as a shift operating means, is mainly configured with a shift motor 62 incorporating, therein, a motor shaft 61 that rotates about an axis M2, a pinion gear 63 which is established, thereon, with teeth 63c, and is connected to the motor shaft 61 via a transmitting member 66, and an oscillating body 64 which is established, thereon, with teeth 64c, and oscillates in response to rotation of the pinion gear 63 in the shift direction (illustrated with arrows C1 and C2). This oscillating body 64 is connected to the shift and select shaft 30. When the shift motor 62 of the shift actuator 6 is driven, the pinion gear 63 rotates, the oscillating body 64 is oscillated, and the shift and select shaft 30 then rotates in the shift direction (illustrated with arrows C1 and C2).
At the neutral position (N), the engagement gear 33 of the shift and select shaft 30 is engaged with a tooth 21c defined at an intermediate position in the shift direction of the first toothed portion 21 of the first operating member 11. As is apparent from
On the other hand, at the neutral position (N) illustrated in
When the first operating member 11 is moved from the neutral position (N) to a first shift stage position, a shift stroke SL, at which the first operating member 11 moves in the direction of arrow C1, is fundamentally designed at an amount corresponding to the number of teeth (an integer) which are employed for the shift operation. That is, the shift stroke SL is fundamentally designed at a distance of an integer of a whole thickness of teeth that are employed for the shift operation. Therefore, the shift stroke SL (unit: mm) is fundamentally designed at a distance calculated by multiplying the number of teeth (an integer), which are employed for the shift operation, by a tooth thickness of a single tooth. Therefore, upon a shift operation, the first operating member 11 moves at a distance that corresponds to the number of teeth (an integer) which is employed for the shift operation. On the other hand, when the first operating member 11 is moved from the neutral position (N) to a third shift stage position, a shift stroke SL, at which the first operating member 11 moves in the direction of arrow C2, is fundamentally designed at an amount corresponding to the number of teeth (an integer). Therefore, upon a shift operation to the third shift stage, the first operating member 11 moves at a distance that corresponds to an integral portion of the number of teeth.
According to the first embodiment of the present invention, even when any of the operating members is moved in the shift direction, tooth phases (tooth pitches) of the respective operating members can be effectively matched therewith. In consideration of errors, the shift stroke SL (unit: mm) can be designed at a distance (0.9-1.1) calculated by multiplying the number of teeth (an integer) by a tooth thickness of a single tooth.
Likewise, when the second operating member 12 is switched from the neutral position (N) to a fourth shift stage position, a shift stroke SL of the second operating member 12 in the direction of arrow C1 corresponds to the number of teeth (an integer). When the second operating member 12 is switched from the neutral position (N) to a second shift stage position, a shift stroke SL of the second operating member 12 in the direction of arrow C2 also corresponds to the number of teeth (an integer). Shift strokes SL of the third and fourth operating members 13 and 14 can be designed in the same manner.
Therefore, according to the first embodiment of the present invention, when the first operating member 11 is moved from a neutral position to a certain shift stage position, the first toothed portion 21 of the first operating member 11, which has moved in the shift direction, can be matched, in terms of tooth phases (tooth pitches), with the toothed portions 22, 23 and 24 of the other operating members 12, 13 and 14. Likewise, when the second operating member 12 is moved from the neutral position to a certain shift stage position, the toothed portion 22 of the second operating member 12, which has moved in the shift direction, can be matched, in terms of tooth phases (tooth pitches), with the toothed portions 21, 23 and 24 of the other operating members 11, 13 and 14. Further likewise, when the third operating member 13 is moved from the neutral position to a certain shift stage position, the toothed portion 23 of the third operating member 13 is matched, in terms of tooth phases (tooth pitches), with the other operating members 11, 12 and 14. Still further, likewise, when the fourth operating member 14 is moved from the neutral position to a certain shift stage position, the toothed portion 24 of the fourth operating member 14 is matched, in terms of tooth phases (tooth pitches), with the toothed portions 21, 22 and 24 of the other operating members 11, 12 and 13.
Next, described below is an operation at a shift operation from a first shift stage to a second shift stage with reference to
As is illustrated in
Next, in response to activation of the shift actuator 6, the shift and select shaft 30 and the engagement gear 33 are rotated, and the second operating member 12 is moved in the shift direction of arrow C2, as is illustrated in
In this case, as is illustrated in
When an actual shift stage has switched from the first shift stage to the second shift stage, the second clutch 202 is maintained to be frictionally engaged while the first clutch 201 is released from being frictionally engaged. In response to disengagement of the first clutch 201, torque transmission path established to the output shaft 305 via the first drive gear 401 is interrupted. However, because the second clutch 202 is being frictionally engaged in this case, a torque transmission path is established to the output shaft 305 via the second shift stage gear train 402 of the second input shaft 302.
Next, described below is an operation at a shift operation from a second shift stage to a third shift stage with reference to
As is illustrated in
Next, described below is an operation for moving the shift and select shaft 30 in response to activation of the shift actuator 6, and moving the first operating member 11 in the shift direction of arrow C2, wherein an actual shift stage is switched to a third shift stage.
In this case, as is illustrated in
When a shift operation from a third shift stage to a fourth shift stage is performed, or when a shift operation from a fourth shift stage to a fifth shift stage is performed, the same operation as described can be implemented.
As described above, according to the first embodiment of the present invention, it is possible to facilitate gear engagement of the engagement gear 33 of the shift and select shaft 30 among the toothed portions 21, 22, 23 and 24 of the operating members 11-14. Further, upon a select operation, the engagement gear 33 of the shift and select shaft 30 is only moved directly in the direction of arrow S2, which is actually required by a conventional technology illustrated in
Next, described below is a shift operating apparatus according to a second embodiment of the present invention with reference to
Next, described is an only different structure of the second embodiment from the first embodiment. As is illustrated in
The lock members 36 are positioned at both axial sides of the engagement gear 33. The lock members 36 are of box-shaped and cover an outer periphery at an axially intermediate portion of the shift and select shaft 30. On a surface of each lock member 36, there is a lock toothed portion 38, which has parallel-type teeth 38c and extends in parallel with the axis P1 of the shift and select shaft 30. Tooth phases (tooth pitches) of the teeth 38c of the lock toothed portion 38 are matched with tooth phases (tooth pitches) of the toothed portions 21, 22, 23 and 24 of the operating members 11, 12, 13 and 14. Therefore, the lock members 36 can be engaged with the respective toothed portions 21, 22, 23 and 24 of the respective operating members 11, 1213 and 14. As a result, the lock members 36 can serve as a lock mechanism for locking the respective operating members 11, 12, 13 and 14 in place.
As is obvious from
Therefore, when a shift stage is switched from a first shift stage to a second shift stage, it is possible to move the shift and select shaft 30 directly and reliably to the direction of arrow S1 or S2. As described above, when the engagement gear 33 of the shift and select shaft 30 has been already engaged with the first toothed portion 21 of the first operating member 11, the lock toothed portion 38 of the lock member 36 has been already engaged with the other toothed portions except for the first toothed portion 21 of the first operating member 11, i.e., engaged with the second toothed portion 22 of the second operating member 12, the third toothed portion 23 of the third operating member 13, and the fourth toothed portion 24 of the fourth operating member 14. Therefore, an only single operation is required to switch to a condition in which a shift operation can be implemented. That is, an unnecessary operation can be avoided.
The above-described embodiments are applied to a shift operating apparatus for a vehicle transmission that incorporates, therein, a plurality of clutches. However, the embodiments described herein are to be regarded as illustrative rather than restrictive. Variations and changes may be made by others, and equivalents employed, without departing from the spirit of the present invention. Accordingly, it is expressly intended that all such variations, changes and equivalents that fall within the spirit and scope of the present invention as defined in the claims be embraced thereby.
Number | Date | Country | Kind |
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2004-211946 | Jul 2004 | JP | national |