The present invention will now be described in detail below with reference to the drawings showing preferred embodiments thereof.
The outboard motor 1 includes an engine holder 2, and an engine 3 installed on the engine holder 2. The engine 3 is a vertical-type water-cooled four-cycle six-cylinder engine having a crankshaft 4 substantially perpendicularly installed therein.
Under the engine holder 2, there is disposed an oil pan 5 for storing lubricating oil. The outboard motor 1 has a bracket device 6 attached thereto, and is mounted to a transom 7a of a vessel 7 via the bracket device 6. Hereafter, the ship side of the outboard motor 1 will be referred to as “the front”, and a side toward the viewer, as viewed in
An engine cover 8 covers around the engine 3, the engine holder 2, and the oil pan 5. The engine cover 8 is comprised of a lower engine cover 9 that covers the lower half of the engine 3 from the sides, and an upper engine cover 10 that covers the upper half of the engine 3 in a manner capped on the lower engine cover 9. The lower engine cover 9 is secured e.g. to the engine holder 2, while the upper engine cover 10 is removably attached to the lower engine cover 9.
A driveshaft housing 11 is disposed in a manner covering around and below the oil pan 5. A driveshaft 12 is substantially vertically disposed and extends through the engine holder 2, the oil pan 5, and the driveshaft housing 11. Within a gear case 14 disposed below the driveshaft housing 11, there is arranged a clutch mechanism CM. The driveshaft 12 extends downward through the driveshaft housing 11 to drive a propeller 17 as a propulsion device via the clutch mechanism CM, a propeller shaft 16, and so forth.
The clutch mechanism CM has a shift rod 18 connected thereto. A steering shaft 21 is vertically and pivotally journaled in a swivel bracket provided in the bracket device 6. The steering shaft 21 is formed to be hollow, and has a clutch rod 15 inserted therethrough. The clutch rod 15 extends downward from a location close to the engine 3 and is connected to the shift rod 18 at a location near a joint between the driveshaft housing 11 and the gear case 14. The shift rod 18 is operated by rotation of the clutch rod 15 to drive a clutch dog 13, whereby the shift operation is performed for switching the rotation of the propeller shaft 16 between normal rotation and reverse rotation.
As shown in
As shown in
On the top of the crankshaft 4 (see
As shown in
The actuator ACT has the actuator body 40 as a front half thereof and the motor 41 as a rear half thereof. The motor 41 extends substantially in the longitudinal direction with its length positioned horizontally. Strictly, the motor 41 is slightly inclined left (within an angle range of 30 degrees), as it extends forward (see
A clutch base 33 as a horizontal plate member is fixed to the top of the engine holder 2 via a plurality of supports 34. Further, the actuator body 40 is fixed to the top of the clutch base 33 by a plurality of bolts 36 via a plurality of supports 35 provided under the actuator body 40.
Although not shown, the vessel 7 is provided with a remote control box for use in the shift operation and a throttle operation, and the remote control box is provided with an operation-detecting section that detects a vessel operator's operation on the remote control box. A detection signal indicative of the detected vessel operator's operation on the remote control box is supplied to an ECU, not shown, provided in the electrical component box 32. As to the shift operation, a control signal generated in response to a detection signal indicative of a detected vessel operator's shift operation is supplied to the motor 41 from the ECU. The motor output shaft 42 rotates according to the control signal, and the actuator output shaft 43 rotates along with the rotation of the motor output shaft 42.
A clutch shaft 60 extends perpendicularly to the engine holder 2 in a pivotally movable manner. As shown in
The actuator output shaft 43 and the clutch shaft 60 are connected by a “first linkage” that transmits rotation of the actuator output shaft 43 to the clutch shaft 60. The first linkage is comprised of an arm 44, a connecting pin 45, a connector 46, a first link member 47, a connector 48, a connecting pin 49, and an arm 50. These members are arranged at respective vertical locations between the actuator ACT and the engine holder 2, and close to the right side of the actuator ACT as viewed in plan view.
One end of the arm 44 is connected to the lower end of the actuator output shaft 43 such that the arm 44 is rotatable in unison with the actuator output shaft 43, and the other end of the arm 44 and the connector 46 are pivotally connected to each other via the connecting pin 45 as a pivot. The first link member 47 horizontally extends in the longitudinal direction, with the connector 46 attached to a front end thereof, and the connector 48 attached to a rear end thereof. The first link member 47 is formed to be compact in size so that the length of the first link member 47 including the connectors 46 and 48 is within that of the actuator ACT in the longitudinal direction. The connector 48 and one end of the arm 50 are pivotally connected to each other via the connecting pin 49 as a pivot. The other end of the arm 50 is connected to the upper end of the clutch shaft 60 such that the arm 50 is rotatable in unison with the clutch shaft 60.
When rotation of the motor output shaft 42 causes the actuator output shaft 43 to rotate within a predetermined range, the arm 44 rotates in accordance with the rotation of the actuator output shaft 43 whereby the other end of the arm 44 is displaced in the longitudinal direction, which causes the first link member 47 as well to move in the longitudinal direction. At the same time, the one end of the arm 50 is displaced in the longitudinal direction in accordance with the longitudinal motion of the first link member 47, whereby the arm 50 is rotated, which causes rotation of the clutch shaft 60.
On the other hand, as shown in
One end of the arm 61 is connected to the lower end of the clutch shaft 60 below the engine holder 2 such that the arm 61 is rotatable in unison with the clutch shaft 60, and the other end of the arm 61 is connected to the right end of the second link member 63 such that the arm 61 is pivotally movable about the connecting pin 62 a pivot. The second link member 63 extends substantially along the transverse direction. One end of the arm 65 is connected to the left end of the second link member 63 such that the arm 65 is pivotally movable about the connecting pin 64 as a pivot, and the other end of the arm 65 is connected to the upper end of the clutch rod 15 such that the arm 65 is rotatable in unison with the clutch rod 15.
The arm 61 rotates in accordance with rotation of the clutch shaft 60, causing the other end of the arm 61 to be displaced in the transverse direction, which causes the second link member 63 as well to move substantially in the transverse direction. At the same time, the one end of the arm 65 is displaced in the transverse direction in accordance with the transverse motion of the second link member 63 to rotate the arm 65, which causes rotation of the clutch rod 15. As a consequence, the clutch dog 13 (see
As shown in
The detection signal from the position sensor 51 is used e.g. for feedback control of driving operation of the clutch dog 13, whereby driving operation by the actuator ACT is controlled such that it is responsive to the vessel operator's shift operation.
On the other hand, the signal output from the neutral switch 52 is used e.g. for determining whether or not to start the engine. For example, in the neutral-ON state (neutral position) of the neutral switch 52, the ECU provides control such that even when a throttle (not shown) is opened, the rotational speed of the engine does not become higher than a predetermined value, while in the neutral-OFF state of the same, the ECU provides control such that starting of the engine is inhibited.
It should be noted that the neutral signal may also be used for control or feedback control of the shift operation. For example, the neutral signal may be used to stop driving operation by the actuator ACT at the time of a shift from a forward (F) position to a neutral (N) position, or at the time of a shift from a reverse (R) position to the neutral (N) position.
By the way, when mounting the outboard motor 1 of the present invention in the vessel 7 in place of the conventional outboard motor of a type for which the shift operation is manually performed using a shift cable, the first link member 47 and the connectors 46 and 48 are removed to thereby disconnect the actuator ACT and the clutch shaft 60 from each other. Further, a cable holder is provided, and the shift cable is attached to the connecting pin 49. This enables the same shift operation to be performed as conventionally manually performed. That is, the present shift system is compatible with an outboard motor of a type for which the shift operation is manually performed using a shift cable.
Also when the actuator ACT accidentally fails, a failsafe function can be provided by attaching the shift cable to the connecting pin 49 similarly to the above. On the other hand, when the failsafe function is simply required, an attachment is added to the connecting pin 49 to make the arm 50 manually rotatable, whereby a manual shift operation is made possible.
It should be noted that a part to which the shift cable is attached may be any part which is capable of applying a manual rotational force to the clutch shaft 60 in place of the actuator ACT, and hence the part is not limited to the connecting pin 49. Further, in the case of switching to the shift operation using the shift cable, the actuator ACT itself may be removed.
According to the present embodiment, since the motor 41 is disposed horizontally, it is possible to reduce the vertical dimension of the mechanism extending from the actuator ACT to the clutch shaft 60 in the shift system. Further, since the actuator body 40 and the motor 41 are arranged in a line in the longitudinal direction, and the first linkage is disposed horizontally at the side of the actuator ACT, the actuator ACT and the first linkage (mainly, the first link member 47 thereof) are close to a parallel positional relationship. In particular, a line connecting between the actuator output shaft-43 and the clutch shaft 60, and the first link member 47 are parallel in plan view, and the actuator ACT and the first link member 47 are parallel in side view. This arrangement makes it possible to save more space in both the longitudinal and transverse directions than the arrangement in which the first linkage extends vertically, transversely, or obliquely. Therefore, despite the presence of the linkages, the shift system can be made small in size, which enables the essential parts of the shift system to be accommodated in a small space at a location forward of the engine 3 at the right side.
Further, since the manual shift operation can be performed by disconnecting the actuator ACT and the clutch shaft 60 from each other and connecting the shift cable or the like to the connecting pin 49 or the like, it is possible not only to secure compatibility of the shift system with an outboard motor of the conventional shift operation type, but also to secure the failsafe function in the event of failure of the actuator ACT.
According to the present embodiment, the neutral switch 52 is disposed beside the clutch shaft 60 at a location below the clutch base 33. Further, the position sensor 51 is fixedly disposed on the clutch base 33 at a location below the motor 41. Thus, the effective use of the small space is made to arrange the neutral switch 52 and the position sensor 51 in the vicinity of the actuator ACT of the shift system in a concentrated manner, which makes it possible to keep the shift system compact in size.
In addition, since located in the space vertically defined between the motor 41 and the clutch base 33, the position sensor 51 is hardly affected by water or an external force, which makes the position sensor 51 easy to protect.
It should be noted that the essential parts, such as the actuator ACT, of the shift system according to the present invention, may be disposed at a location transversely symmetrically opposite from the above exemplified location, i.e. at a location forward of the engine 3 at the left side.
A variation of the first embodiment, shown in
In this variation, the position of the clutch base 33 is made higher than in the arrangement shown in
The upper engine cover 10 is mounted to the lower engine cover 9 by being brought into contact with a mating face 9a (see
According to this variation, e.g. when the shift system is switched to the shift operation using the shift cable, it is possible to easily remove the actuator ACT alone by removing the upper engine cover 10. In addition, since the height of the first linkage is increased by making the supports 34 taller, it is also made easy to carry out work for attaching the shift cable to the connecting pin 49. This makes it possible to ensure excellent workability in switching to the shift operation using the shift cable.
Next, a second embodiment of the present invention will be described with reference to
This variation makes it possible to provide a damping or cushioning function between the clutch base 33 and the actuator body 40, thereby suppressing repulsion and the like adverse effect caused by the operation of the actuator ACT.
One end of an arm 68 corresponding to the arm 65 (see
This variation makes it possible to provide a damping or cushioning function in a torsional direction between the arm 68 and the clutch rod 15, thereby providing the same advantageous effects as provided in the first example of application of the damper. Besides, particularly around the upper end of the clutch rod 15, there is sufficient space for a large-sized damper 70 to be provided for making effective use of dead space, which makes it possible to provide a high damping effect.
An annular inner spacer 76 is connected to the lower end of the clutch shaft 60 in a manner rotatable in unison with the clutch shaft 60. Annular damper 75 is fixed to the outer periphery of the inner space 76 e.g. by bonding. An arm 73 corresponding to the arm 61 has one end thereof integrally formed with an annular spacer part 74, and the inner peripheral surface of the spacer part 74 is fixed to the outer periphery of the damper 75 e.g. by bonding. The other end of the arm 73 is connected to the right end of the second link member 63 such that the arm 73 is pivotally movable about the connecting pin 62 as a pivot.
This variation makes it possible to provide a damping or cushioning function in a torsional direction between the clutch shaft 60 and the arm 73, thereby providing the same advantageous effect as provided in the first example of application of the damper.
A connector 77 corresponding to the connector 46 is attached to the front end of the first link member 47, and a connector 82 corresponding to the connector 48 is attached to the rear end of the first link member 47. An annular spacer 78 and an annular damper 79 are fitted on the outer periphery of the connecting pin 45 pivotally connecting between the other end of the arm 44 and the connector 77. Washers 80 and 81 as stoppers are mounted above and below the spacer 78 and the damper 79, respectively. A juncture between the connector 82 and the arm 50 has the same arrangement.
This variable makes it possible to provide a damping or cushioning function between the first link member 47 and the arms 44 and 50, thereby providing the same advantageous effect as provided in the first example of application of the damper.
This variation makes it possible to provide a damping or cushioning function between the second link member 63 and the arms 65 and 61, thereby providing the same advantageous effect as provided in the first example of application of the damper.
It should be noted that in the present embodiment, a damper may be provided at any location between the first linkage and the upper end of the clutch rod 15 insofar as impact caused by the operation of the actuator ACT can be buffered, and hence the location of the damper is not limited to the above-described locations.
Further, two or more of the first to fifth examples of application of the damper may be used simultaneously. This provision of dampers at a plurality of locations, it is possible to obtain high damping effects with the compact arrangement.
Next, a third embodiment of the present invention will be described with reference to
In this example, as shown in
In this example, the position sensor 51 is fixedly disposed in the gear case 14, as shown in
In the first embodiment, the actuator output shaft 43 and the clutch shaft 60 are connected to each other by the first linkage. However, from the viewpoint of making the construction of the shift system simple and compact, the first linkage may be dispensed with as shown in
Further, in this arrangement, a lever 91 for manual operation is fixedly attached to the upper end of the clutch shaft 60, as shown in
In the present embodiment, the position sensor 51 is disposed on the top of the actuator body 40, for detecting the rotational angle of the actuator output shaft 43.
It should be noted that the manner of disposition of the position sensor 51 in the present embodiment can be added to the examples of disposition of the position sensor 51 in the third embodiment.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2006-125691, filed Apr. 28, 2006 which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2006-125691 | Apr 2006 | JP | national |