Embodiments herein relate to apparatus for completion of a wellbore, particularly to a shifting tool for shifting an element in a downhole tool such as a sleeve and more particularly to an arrangement to radially actuate a dog to engage a dog-receiving profile of the downhole tool.
It is well known to line wellbores with a completion string, liners or casing and the like and, thereafter, to create flowpaths through the casing to permit fluids, such as fracturing fluids, to reach the formation therebeyond. One such conventional method for creating flowpaths is to perforate the casing using apparatus such as a perforating gun, which typically utilize an explosive charge to create localized openings through the casing. Alternatively, the casing can include pre-machined ports, located at intervals therealong. The ports are typically sealed during insertion of the casing into the wellbore, such as by a dissolvable plug, a burst port assembly, a sleeve or the like. Optionally, the casing can thereafter be cemented into the wellbore, the cement being placed in an annulus between the wellbore and the casing. Thereafter, the ports are typically selectively opened by removing the sealing means to permit fluids, such as fracturing fluids, to reach the formation.
Typically, when sleeves are used to seal the ports, the sleeves are releasably retained over the ports, also known as sleeve valves, and can be actuated to slide within the casing to open and close the respective ports. Many different types of sleeves and apparatus to actuate the sleeves are known in the industry. Fluids are directed into the formation through the open ports. At least one sealing means, such as a packer, is employed to isolate the balance of the wellbore below the sleeve from the treatment fluids.
A variety of tools are known for actuating sleeves in ported subs including the use of shifting tools, profiled tools and packers. In U.S. Pat. No. 6,024,173 to Patel and assigned to Schlumberger, a shifting tool and a position locator is disclosed for locating a downhole device and engaging a packer element within moveable member and operating the device using and applied axial force to shift the member.
In Canadian Patents 2,738,907 and 2,693,676, both to NCS Oilfield Services Canada Inc., a bottom hole assembly (BHA) is deployed at an end of coiled tubing and located adjacent a ported sub by a sleeve locator. The BHA has a sealing member and also includes an anchor in a tool similar to a releasable bridge plug or well packer, which are set inside the ported sub fit for shifting a sliding sleeve and opening ports to the wellbore. The sealing member, the releasable anchor and incorporation of a sleeve locator, all of which must be cooperatively locatable within the sleeve housing, requires a sleeve housing of significant length and related expense. Further, without additional components, the releasable anchoring system is generally limited to downhole actuation of the sleeve.
In Applicant's pending application published as US20170058644A1 on Mar. 2, 2017, the entirety of which is included herein by reference, a shifting tool was disclosed using keys or dogs for engaging profile in sleeves. Dogs at ends of radially controllable, and circumferentially spaced support arms are actuated radially inward to overcome biasing for either into and out-of-hole movement, and for releasing the arms for sleeve locating and sleeve profile engagement. The dogs can be positively lock in the sleeve profile for opening and closing. The positive engagement and compact axial components results in short sleeve valves. The tool includes an arm-encircling ring for controlling radial positioning. The encircling ring is situated within the narrow annular space formed between the tool and the sleeve which is at greater risk of interference.
There is interest in the industry for robust apparatus and methods of performing completion operations which are relatively simple, reliable, that could also provide uphole sleeve actuation on demand and which reduce the overall costs involved.
A bottom hole assembly (BHA), actuator or shifting tool is provided for use in cooperation with one or more downhole tools such as sleeve valves spaced along a tubing string extending downhole such as a completion string or casing.
Downhole tools compatible with a shifting tool include the above sleeve vales, each sleeve valve comprising a sleeve housing spaced along the casing, each sleeve housing fit with a sleeve that is shiftable or axially movable therein to open and close treatment ports formed in the sleeve housing.
Downhole tools that remain downhole are deemed consumables. In other words, the tools are run-in-hole and remain there for the life of the well. Sleeve valves, comprising machined, movable and sealed components are inherently expensive. In particular, there is an interest in minimizing the cost of sleeve valves as consumables. Accordingly, the complexity of the sleeve valve and shifting tool interaction is simplified.
As introduced in Applicant's published Application US20170058644A1, Applicant's prior actuator tool embodies an element or dog that locates and engages intermediate the sleeve for sleeve release, opening and closing. As a result, the corresponding sleeve housing can be short in length, and less expensive to manufacture. Manipulation of the dogs is achieved using up and downhole movement of a shifting mandrel, a cam on the arm supporting the dogs and a cam encircling restraining ring thereabout. As noted earlier, the encircling ring encroaches on the annular space between the tool and the sleeve. The annular space is narrow and can affect tool and fluid movement therethrough. Further, in high force situations, such as in an emergency release, the structure of the ring needs to be robust, the required encircling structure and attachment being correspondingly more robust, further reducing the available annular space.
Herein, the arm, cam and encircling ring structure is replaced with new actuating arrangement. The radial position of the arms and supported dogs are forcibly manipulated using a radially inward yoke or constrictor spider. The spider is secured to the shifting mandrel and is driven uphole and downhole with the mandrel. The axial position of the shifting mandrel can be controlled by a J-Slot mechanism of conventional design. The mandrel is moved axially relative to a tool housing which axially supports the arms and housing a corresponding portion of the J-Slot mechanism, in this embodiment the mandrel supporting the J-Pin and the housing supporting the J-Profile followed by the J-Pin. The tool housing has drag blocks or other movement resisting elements for enabling relative mandrel and tool housing movement and shifting of the J-Slot mechanism. The shifting mandrel is connected to the conveyance tubing and extends though the tool hosing and the tool housing is movable in the tubing string.
The spider has multiple radial spokes, spaced circumferentially about the spider, each spoke extending radially between adjacent arms.
Manipulation of the dogs is achieved using up and downhole movement of the shifting mandrel and constrictor spider secured thereto. The spider comprises two or more radially extending spokes, each spoke having one or two driving tabs that extend circumferentially from the spoke to engage one or two cam surfaces on circumferentially adjacent arm or arms. The cam on the side of each arm varies radially in height and relative to a dog engagement face as the cam extends axially along the arm from a base end to a dog end. The spider's driving tabs remain at a constant radial location and the tab/cam interaction causes the arm to undulate radially as the tab is driven axially therealong. The cam manipulates the dog engagement face radially between a radially outward engagement position and a radially inward position.
As above, axial alignment of the shifting mandrel relative to the cams on the dog arms at least selectively restrains or constrains the dog's radial position for enabling sleeve engagement and disengagement. In the embodiment shown, the J-Slot mechanism, applies four distinct positions to positively engage the dog-receiving sleeve profile for both uphole and downhole operation, yet also be releasable for longitudinal or axial movement to the next sleeve housing.
A new economy and flexibility in treatment methodology is now possible with short sleeve valves, assured sleeve locating, selectable opening and closing of some or all sleeves, and reliable arm manipulation with minimal risk of damage and annular obstruction.
In an embodiment, a cam profile extending along the sides of the actuation arms varies from a shallow cam section to a deep cam section for positioning the arms and shifting the tool between:
In one broad aspect, a shifting tool is provided for a downhole tool located in a tubular string extending downhole, comprising an activation mandrel adapted for conveyance downhole into the tubular string and operating two or more arms for engaging and shifting the downhole tool. A J-Pin is operable with the mandrel relative to a J-Profile within a tool housing, the tool housing movably restrained in the tubular string for axial movement of the mandrel relative to the tool housing. The two or more arms extending axially in an tool annulus formed between the mandrel and the tubular string, the arms spaced circumferentially about the mandrel and each having a base end and an opposing dog end, each arm being radially actuable, to position the dog end between a radially outward engagement position and a radially inward constricted position. Each arm has a cam profile extending along each opposing side of the arm, the mandrel axially movable axially relative to the arms; and a constrictor spider is movable with the mandrel and spokes extending radially from a hub and each spoke between the sides of adjacent arms of the of the two or more arms, each spoke having cam-engaging tabs extending circumferentially to slidably engage a side cam of adjacent arms for at least radial constraint of the arms, the tabs movable axially along the cam with the spider and mandrel to activate the arms between the engagement and constricted positions.
In embodiments the downhole tools are a system of downhole sleeves and actuation thereof by the shifting tool. A completion string has a plurality of sleeve valves therealong, each sleeve valve having a sleeve housing and an axially shiftable sleeve, each sleeve having an annular dog-receiving profile formed intermediate the sleeve. The activation mandrel of the shifting tool is radially actuable between a radially outward biased position, a dog-receiving sleeve profile-engaged position, and a radially inward collapsed position. The shifting tool can shift uphole or downhole to release the sleeve. A cone is movable axially with the mandrel between two positions, an engaged position with the dogs to lock them in the sleeve profile-engaged position and a disengaged position. When locked, a packer seals to the completion string or to the sleeve.
In another embodiment, springs bias each arm radially outwardly from the mandrel; and the constrictor spider is movable axially along the mandrel for actuating the one or more arms between the radially outward and biased position and the radially inward collapsed position.
In another embodiment, each tab of the constrictor ring for the shifting tool comprises both radially spaced outboard and inboard tabs for engaging a radially outward and a radially inward cam surface of each arm respectively. Each arm is being radially actuable between a radially outward position through the inward cam surface and inboard tab, and a radially inward collapsed position through the outward cam surface and outboard tab. Springs can be provided in the spider, arm or dog for providing some radially movement to distinguish between the locating and sleeve engaging positions.
In embodiments, tubing conveyed system is provided comprising an actuating or shifting tool that is used to sequentially manipulate a large number of sleeve valves (cemented or uncemented) located in a tubing string extending downhole in an oil or gas well (vertical, deviated or horizontal). The shifting tool engages a sleeve and opens or closes the sleeve in its respective sleeve housing. Each sleeve valve can be manipulated, at any time, and for various reasons without tripping the tool from the wellbore. The shifting tool can be conveyed on a conveyance string of coiled or jointed tubing. Herein the tool is described as being conveyed on coil tubing and hence, a “coil tool”.
Herein, the prior art treatment tool, actuating tool and the current shifting tool are all based on an axial arrangement of components that extend generally co-axially with the tubular string. Further, the tool also employs multiple like components distributed about the axis. Those components are referred to as being spaced circumferentially about the axis. For example, where four components are eqi-spaced circumferentially about the axis, they would be spaced at 90 degrees at the 12, 3, 6 and 9 O'clock positions. Further each discrete component has a clockwise side that faces a counterclockwise side of an adjacent circumferentially-spaced component. Further each component therefore has a side and an opposing side. The preceding, and reference to the drawings, is intended to assist with spatial relationship of the axially movable constrictor spider components as it interacts with the tool arms.
With reference to
With reference to
Further, the prior shifting tool further comprises an axially-manipulated activation mandrel 42 extending slidably through bore of the shifting tool conveyed downhole on a conveyance string 44. The mandrel 42 is connected downhole to an axially indexing J-slot mechanism and drag block. The actuation portion of the tool comprises the radially actuable arms supporting the profile-engaging dogs, radial arm biasing springs 46, an axially movable retaining ring for arm mode shifting and a dog locking cone. The mandrel is connected to the conveyance string for axial manipulation therewith. The mandrel can be tubular for selectable fluid communication therethrough: blocked, when performing treatment operations; and open, when moving the tool. The radially actuable arms comprise three or more circumferentially spaced, and generally axially-extending arms 32 bearing dogs 30 at one end thereof.
In Applicant's prior tool, each arm 32 has an upstanding or radial extent that varies along its axial length, forming a cam 60 having a cam profile 66 on the radially outer most surface. The restraining ring 36 has an annular ring portion 62, forming an arm annulus 64 through which the arms pass axially. For shifting mode of the dog 30 and sleeve engagement, the annular ring 62 is moved axially along the arms 32 and thus along the arm cam 60, driven by the axial indexing of the mandrel 42. Indexed axially, the annular ring 62 alternately engages either radially upstanding portion or radially depressed portion of the arm's cam 60 to forcibly drive the arms 32 radially inward or release the arms to move radially outward respectively. When the restraining ring 36 radially releases the arms, springs 46 bias the arms outwardly for a mode including to enable the dogs to resiliently drag along the downhole string 14 and inner diameter of the sleeve valve bores such as to axially locate the sleeve profile 20.
As set forth above, the restraining ring occupies an unfortunate cross section of the tool annulus. As shown in
Herein, like elements bear the same reference numbers as used for the Applicant's prior art tool. Turning to the improved shifting tool of the current embodiments, the restraining ring 36 and arms 32 of Applicant's prior tool have been replaced so as to occupy less of the tool annulus 40 and provide a robust, damage resistant actuator.
Turning to the embodiments of
While not illustrated herein, but described fully in Applicant's published pending published application US20170058644A1, a J-slot mechanism is connected to the arm retainer 38 for controlled manipulation of the mandrel 42 relative to the retainer 38 and arms 100 supported thereby. The J-slot mechanism can be conventional mechanical design having a J-Pin operable with the mandrel relative to a pin-receiving J-Profile within a tool housing, the tool housing movably restrained in the tubular string, such as with a casing collar locator or a drag block, for aiding in axial movement of the mandrel relative to the tool housing. The drag block can include re-tasking a casing collar locator as a drag block, or a stacked beam drag block as introduced by Applicant in published application US20160245029A1 published Aug. 25, 2016, incorporated herein by reference in its entirety. J-Slot sequencing may be set up in a scenario of patterns selected at surface before running in hole by substitution of the J-Slot sleeve profile.
Each arm 100 is radially actuable, to position the dog end 52 between a radially outward engagement position and a radially inward constricted position.
In contradistinction to the prior art, the arm 100 is manipulated radially using a constrictor spider 102 which is axially fixed to the mandrel 42 and driven uphole and downhole relative to the arms by 100,100 . . . the conveyance string 44 and corresponding movement of the mandrel 42. The spider 102 can be affixed to the mandrel 42 with straddling snap rings as shown in prior art
With reference to
Each spoke 112 has at least opposing cam-engaging first tabs 120, each tab 120L,120R extending circumferentially from opposing sides respectively of the spoke 112. Each arm 100 has cams 60R,60L extending circumferentially from the opposing sides 114R,114L of the arm. Each cam 60 has a cam profile having at least a radially-outward facing cam surface 66. The cam has a radial height that varies along at least a portion of the arm's axial length. The spider 102 and tabs 120 have a fixed radial dimension. Accordingly as the spider and tabs move axially uphole and downhole, the tabs remain at a constant radial extent.
The first tabs 120L,120R are located radially outward of the cams and extending circumferentially to encircle the arm and engage respective cams 60R,60L for radially inward control or radial restraint of the cams and associated arm. As tabs 120 move axially along the arm 100 with the spider 102 and mandrel 42, the tabs 120 engage at least the respective cam's upper cam surfaces 66 to activate the arms 100 between the engagement and constricted positions.
As shown, in the embodiment in which the arm's dog ends 52 are oriented uphole and the base end 50 oriented downhole, the J-Pin is shiftable within the tool housing's J-Profile to locate the mandrel 42 and spider's tabs 120 along the arm's cam profile 66 to at least a downhole and an uphole position.
As shown in
As shown in
Each spoke 112 has generally radially-extending side walls that correspond to the side walls 114L,114R of adjacent arms 100, providing circumferential support for the arms. As the tabs 120 must remain in engagement at various radial positions along the arm 100 and cam 60, and to avoid customizing arm width for cam depth, the arms are formed with parallel, square sides 114L,114R, those square sides being parallel to a radial extending through a centerline of the respective arm. The square sides enable movement of the arm radially between the opposing tabs.
The side walls or structure of the spokes, radially inward of the tabs, is not so constrained. Practically, a robust spoke has corresponding generally radially-extending sides. Where the side walls are parallel, the cross-section of each arm is generally rectangular and the cross-section of each spoke is trapezoidal.
To minimize obstruction of the toll annulus, the radial extent of the constrictor tabs does not extend radially outside a radial extent of the arms.
With reference to
The arms 100 can be biased by springs 46, as used in Applicant's prior tool as shown in
In yet another embodiment, the cams 60 on the arms are double sided, having the first outward facing surface 66 and a second inward facing surface for driving the arm radially inward and radially outward respectively. As the arm 100 can be used for locating with some radial forgiveness. The outward driving cam or the dog 30 can be spring loaded for locating purposes. Alternatively, a less capable biasing that used in Applicant prior tool can be applied between the arm and the spider, or mandrel as the radial positioning is aided by the second tab.
As also was the case for Applicant's prior tool, a J-Slot Profile includes at least four axial positions. Of the four axial positions two are extreme positions: one extreme position that drives a cone into engagement with the dogs to locking the dogs to a located sleeve profile; and the one second extreme position that first frees the dogs for locating along the inside wall of the completion string for locating the sleeve profile. The remaining modes are intermediate axial positions, both of which restrain the dogs' radial position to enable free movement up and down the conveyance string.
This application claims the benefit of U.S. Provisional Patent application Ser. No. 62/619,707, filed Jan. 19, 2018, the entirety of which is incorporated herein by reference.
Number | Date | Country | |
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62619707 | Jan 2018 | US |