Patent Application
20220081956
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The disclosure relates to shimming devices and more particularly pertains to a new shimming device for attaching a substrate to a stud wall.
The prior art relates to shimming devices. The prior art does not provide for the base features of the invention.
An embodiment of the disclosure meets the needs presented above by generally comprising a plate, which has a first edge that is linear. The plate is configured to be mountable to a respective opposed side of one of a plurality of studs to which a substrate is to be mounted. The plate is one of a plurality of plates that is configured to be positioned on and mounted to the plurality of studs so that each plate is positioned at a respective support point for the substrate. Each plate is positioned with the first edge of the plate proud of an edge face of the stud and so that the first edges of the plurality of plates define a plane. The substrate, upon mounting to the plurality of studs, is parallel to the plane.
There has thus been outlined, rather broadly, the more important features of the disclosure in order that the detailed description thereof that follows may be better understood, and in order that the present contribution to the art may be better appreciated. There are additional features of the disclosure that will be described hereinafter and which will form the subject matter of the claims appended hereto.
The objects of the disclosure, along with the various features of novelty which characterize the disclosure, are pointed out with particularity in the claims annexed to and forming a part of this disclosure.
The disclosure will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
With reference now to the drawings, and in particular to
As best illustrated in
The plate 12 may be substantially rectangularly shaped, as shown in
The plate 12 is one of a plurality of plates 12 that is configured to be positioned on and mounted to the plurality of studs so that each plate 12 is positioned at a respective support point for the substrate. The substrate could be, for example, a sheet of drywall, a cabinet, subflooring, and the like. In the case of the substrate being a sheet of drywall, the support points could be proximate to each corner and spaced therebetween. Each plate 12 is positioned with the first edge 14 of the plate 12 proud of an edge face of the stud and so that the first edges 14 of the plurality of plates 12 define a plane 22. The substrate, upon mounting to the plurality of studs, is parallel to the plane 22.
In one embodiment, each plate 12 has a slide unit 24 slidably engaged thereto. The slide unit 24 is configured to be mountable to the respective opposed side of the stud. The plate 12 is slidable relative to the slide unit 24 and the stud to position the first edge 14 of the plate 12 proud of the edge face of the stud prior to mounting the plate 12 to the stud. The slide unit 24 allows a user to position multiple plates 12 and to assure that they define the plane 22 prior to mounting the plates 12 to the studs.
The slide unit 24 comprises a strap 26, which has a pair of slits 28 positioned therein. The slits 28 extends in parallel from proximate to opposed ends 30 of the strap 26 to define a pair of tabs 32 and a medial strip 34. The medial strip 34 is distensible so that the plate 12 is insertable through the pair of slits 28 to frictionally engage the plate 12 to the strap 26. Each tab 32 has a set of orifices 36 positioned therethrough. The orifices 36 are configured for insertion of a fasteners 38, such as nails and screws, to affix the strap 26 to the stud. The strap 26 comprises plastic or metal. The present invention anticipates the slide unit 24 comprising other sliding means, such as, but not limited to, a pair of Y-shaped tabs, a pair of rails, and the like.
The present invention includes a method of shimming a substrate for mounting to a plurality of studs. The method comprises the steps of:
1. providing a plurality of plates 12, each having a first edge 14 that is linear. The plate 12 is configured to be mountable to a respective opposed side of one of the plurality of studs to which the substrate is to be mounted,
2. positioning the plates 12 on the plurality of studs so that each plate 12 is positioned at a respective support point for the substrate, with the first edge 14 of the plate 12 proud of an edge face of the stud,
3. aligning the first edges 14 of the plurality of plates 12 so that the first edges 14 define a plane 22. For example, in mounting a sheet of drywall, a spirit level could be used to assure that the first edges 14 define a plane 22 that is vertical/plumb. A similar procedure would be used for installing a subfloor on uneven joists. The device 10 also can be used to position the sheet of drywall perpendicular to an adjoining wall, in an event the respective stud walls were installed off perpendicular. A square positioned across the first edges 14 of aligned plates 12 and the adjoining wall establishes the proper angle of the plane 22 relative to the adjoining wall.
4. mounting the plates 12 to the studs.
5. mounting the substrate to the plurality of studs.
When each plate 12 has a strip slidably engaged thereto, the method includes the steps of:
1. mounting the straps 26 to the studs,
2. inserting the plate 12 through the pair of slits 28 to frictionally engage the plate 12 to the strap 26,
3. sliding each plate 12 relative to an associated strap 26 and an associated stud to position the first edge 14 of the plate 12 proud of the edge face of the associated stud,
4. aligning the first edges 14 of the plurality of plates 12 so that the first edges 14 define a plane 22,
5. driving a nail 20 through each of the subset of holes 16 to affix the plate 12 to the stud, and
6. mounting the substrate to the plurality of studs.
In use, the strips are mounted to the studs proximate to the support points for the substrate. The plates 12 are inserted through the pairs of slits 28 to frictionally engage the plates 12 to the straps 26. Each plate 12 is slid relative to an associated slide unit 24 and an associated stud to position the first edge 14 of the plate 12 proud of the edge face of the associated stud. The first edges 14 of the plurality of plates 12 are aligned so that the first edges 14 define a plane 22, for example a plane 22 that is vertical. Nails 20 are driven through respective holes 16 to affix the plates 12 to the stud and the substrate then is mounted to the plurality of studs.
With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of an embodiment enabled by the disclosure, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by an embodiment of the disclosure.
Therefore, the foregoing is considered as illustrative only of the principles of the disclosure. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the disclosure to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the disclosure. In this patent document, the word “comprising” is used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded. A reference to an element by the indefinite article “a” does not exclude the possibility that more than one of the elements is present, unless the context clearly requires that there be only one of the elements.
