The current disclosure is directed to methods of carbon dioxide sequestration, more specifically, to ship-based reactors capable of sequestering carbon dioxide and/or deacidifying SOx scrubber effluent.
Carbon dioxide (CO2) constitutes about 0.04% (400 parts per million) of the atmosphere. Despite its relatively small overall concentration, CO2 is a potent greenhouse gas that plays an important role in regulating the Earth's surface temperature. Presently, anthropogenic CO2 generation is taking place at a rate greater than it is being consumed and/or stored, leading to increasing concentrations of CO2 in the atmosphere. As such, there is a growing concern that rising levels of CO2 in the earth's atmosphere may present a substantial environmental challenge, and an increased interest in developing methods for removing CO2 from emission streams and the atmosphere, as well as storing the removed CO2 in a manner that prevents its future release into the atmosphere. This capture and storage process is collectively known as CO2 sequestration.
The shipping industry is important for worldwide trade and economic health. Ships, such as container ships and bulk carriers, contribute to worldwide carbon and sulfur output. In response, the International Maritime Organization (IMO) has issued a goal to reduce emissions of sulfur oxides (SOx) by 7-fold. This goal gives ship operators two options: install SOx scrubbers on ships or change to low sulfur fuels. Notably, a typical seawater SOx scrubber functions by intaking the flue gas from a ship's exhaust stack and passing it through a mist of aerosolized seawater pumped from, for example, an underway seachest (as described, for example, in Sasaki et al., Practical Design of Marine SOx Scrubber for Mega-Container Ships, Mitsubishi Heavy Industries Technical Rev. vol. 56, no. 3, (September 2019), the disclosure of which is hereby incorporated by reference in its entirety). As such, SOx from the exhaust gas readily dissolve into the seawater and quickly oxidize to sulfuric acid. In turn, the bicarbonate ions (i.e., the alkalinity) of the seawater are titrated against the protons made from converting SOx into sulfuric acid and, as such, the overall SOx scrubbing process produces sulfate ions and CO2. However, not all of the SOx scrubbing process protons are absorbed by the seawater alkalinity, and the pH of the scrubber effluent may be as low as pH 2-3. Accordingly, while the SOx scrubbers do reduce SOx emissions output, they also acidify their wastewater and also contribute to CO2 emissions. Thus, there exists a great and urgent need for pollution reducing solutions that both reduce the carbon dioxide emissions and alleviate the acidification of water resources.
Various embodiments are directed to a reactor for integrating an AWL process with a SOx scrubbing process on a ship producing CO2 and SOx emissions, the reactor including:
In various such embodiments, the absorber tower is a SOx scrubber.
In still various such embodiments, the at least one chamber is filled with the reaction medium in a fashion selected from the group consisting of: fluidized bed, packed bed, and any combination thereof.
In still yet various embodiments, the reaction medium includes a material or reagent selected from the group consisting of: CaO; a carbonate, including its aragonite, calcite and vaterite forms, dolomite, and Na2CO3; NaHCO3; a silicate, including MgSiO3, olivine, pyroxene, mafic rock; another material capable of sequestering CO2, and any combination thereof.
In yet still various such embodiments, the reaction medium is CaCO3.
In yet various such embodiments, the reaction medium is a fine grained solid.
In various such embodiments, the reactor comprises a plurality of chambers filled with the reaction medium.
In still various such embodiments, wherein the reactor comprises the plurality of chambers, the plurality of chambers is connected in sequence.
In yet still various such embodiments, the plurality of chambers is connected in parallel.
Still various embodiments are directed to a method for alleviating CO2 and SOx emissions pollution produced by a ship including:
In various such embodiments, the at least one chamber is filled with the reaction medium in a fashion selected from the group consisting of: fluidized bed, packed bed, and any combination thereof.
In still various such embodiments, the reaction medium includes a material or reagent selected from the group consisting of: CaO; a carbonate, including its aragonite, calcite and vaterite forms, dolomite, and Na2CO3; NaHCO3; a silicate, including MgSiO3, olivine, pyroxene, mafic rock; another material capable of sequestering CO2, and any combination thereof.
In still yet various embodiments, the reaction medium is CaCO3.
In yet still various such embodiments, the reaction medium is a fine grained solid.
In yet still various such embodiments, the AWL reactor comprises a plurality of chambers filled with the reaction medium.
In various such embodiments, the plurality of chambers is connected in sequence.
In still various such embodiments, the plurality of chambers is connected in parallel.
Additional embodiments and features are set forth in part in the description that follows, and in part will become apparent to those skilled in the art upon examination of the specification or may be learned by the practice of the disclosed subject matter. A further understanding of the nature and advantages of the present disclosure may be realized by reference to the remaining portions of the specification and the drawings, which forms a part of this disclosure.
These and other features and advantages of the present invention will be better understood by reference to the following detailed description when considered in conjunction with the accompanying data and figures, wherein:
The embodiments of the invention described herein are not intended to be exhaustive or to limit the invention to precise forms disclosed. Rather, the embodiments selected for description have been chosen to enable one skilled in the art to practice the invention.
Turning to the drawings, schemes, and data, embodiments of reactor systems and methods for capturing carbon dioxide emitted by ships and permanently storing it in the ocean are provided. Many such embodiments are directed to reactors implementing accelerated weathering of limestone (AWL) in order to sequester carbon. Certain embodiments may also be used to mitigate the acidity of the effluent of a ship's SOx scrubbers, while some embodiments solve both issues (i.e., water acidification and carbon dioxide pollution). Many embodiments are implemented on cargo ships (e.g., container ships and/or bulk carriers) and use seawater. Certain embodiments can utilize effluent from one or more SOx scrubbers as the source of seawater to decarbonize and/or neutralize water prior to being safely disposed of into the ambient water.
A conventional AWL process/reactor uptakes CO2 gas and reacts it with CaCO3 (commonly known as limestone) in water (often seawater) according to, most generally, the reaction equation:
which results in safe and permanent storage of anthropogenic carbon in the ocean as bicarbonate ions. This is the natural buffering process, sometimes called ‘carbonate compensation’ that regulates earth's CO2 concentration in the atmosphere. However, this process is constrained by 2 rate limiting steps-CO2 gas adsorption and limestone solids dissolution. More specifically, since AWL processes typically rely on an oversupply of CO2 as compared to ambient air (i.e., a partial pressure of CO2 gas (pCO2) higher than the ambient levels of CO2), CO2 gas adsorption by an AWL reactor's reaction medium (e.g., limestone) is often faster than the dissolution of that reactor's reaction medium's solids, resulting in an incomplete titration of the incoming CO2.
This application is directed to embodiments of a reactor and a method for integrating an AWL process with a SOx scrubbing process on a ship producing CO2 and SOx emissions, such as to mitigate the acidity of the aqueous effluent of the SOx scrubbing process, while also safely storing carbon dioxide from the ship's exhaust in the ocean. More specifically, in many embodiments, the aqueous (e.g., seawater-based) effluent of a ship's SOx scrubber is fed into an AWL reactor, along with, optionally, the gas effluent of the same SOx scrubber (potentially still containing a portion of the ship's exhaust CO2 that escaped being dissolved in the aqueous effluent), wherein the SOx scrubber's aqueous and gas effluents are contacted with an AWL reaction medium, such as, for example, limestone, disposed within a chamber of the AWL reactor. As such, in many embodiments, upon contact with the AWL reaction medium, both the sulfuric acid protons from the SOx scrubber's aqueous effluent and CO2 from the ship's flue gas react with the reaction medium to produce bicarbonate ions (HCO3−) in solution to be released into the ship's surrounding water for safe and permanent storage of CO2 in the ocean. In some embodiments, the SOx scrubber is any absorber tower functioning similarly to a SOx scrubber—i.e., intaking exhaust gas from a ship's exhaust and passing it through a mist of aerosolized seawater to absorb the exhaust gases, including CO2, into the seawater to be fed into the AWL reactor of embodiments.
In many embodiments, the SOx scrubber's aqueous effluent is the only source of the seawater feed into the AWL reactor and, thus, defines the flow rate of water through the AWL reactor according to the pre-existing flow rate of the SOx scrubber. In some such embodiments, the SOx scrubber′ gas effluent is then used to adjust the flow rate of gas through the AWL reactor as needed to optimize the conditions of the AWL process and the performance of the AWL reactor to capture the most CO2 at the lowest cost. However, in some embodiments, any additional amount of seawater is pumped into the AWL reactor directly from the ship's ambient water as needed to optimize the AWL process and reactor performance.
In many embodiments, the AWL process and reactor are multi-stage, incorporating any number of SOx scrubbing towers and AWL chambers to achieve the most efficient and effective capture of the ship's exhaust CO2 within constraints of a ship. For example,
On the other hand,
In general, in many embodiments, any number of AWL chambers are interconnected in any way (including in sequence or in parallel) with any number of SOx scrubbers, SOx scrubber-type absorber towers, and ship's exhaust as needed to optimize the water and gas flow rates, such as to achieve the most efficient AWL process and capture most carbon dioxide at the lowest cost. However, it should be noted here, that reversing the flow of the aqueous effluent from the AWL reactor/chambers to the SOx scrubber in particular is not advisable, as the SOx scrubbing process may acidify the aqueous effluent, thus eliminating any benefit to the buffering ability of the AWL reaction medium (e.g., limestone). In addition, in many embodiments, a variety of pumps, monitors, and safety valves are added for the same purpose. In many embodiments, the AWL reactor is positioned within the ship below the ship's waterline. In many such embodiments, any additional seawater that may be needed for optimization of the onboard AWL processes may be delivered to the AWL reactor by virtue of the ship's movement across water, without any need for additional pumps.
Although the following embodiments provide details on certain embodiments of the inventions, it should be understood that these are only exemplary in nature, and are not intended to limit the scope of the invention.
Background: Ambient seawater that moves into the SOx scrubber is at a pH of 7.8-8.1 in the open ocean. The pH of the aqueous effluent coming out of the SOx scrubber, without any dilution by extra seawater, is pH is 2-3. Thus, neutralizing the SOx effluent is important to avoid damage to sea life and/or infrastructure.
Methods: To explore the scope of acid neutralization and carbon sequestration by the AWL reactor of many embodiments a series of calculations were performed. In particular, first, the chemistry, especially the pH of the water, before and after the addition of the AWL fluidized bed reactor shown in
Results:
Conclusions: This example illustrates the ability of the AWL reactor to neutralize acidified effluent exiting a SOx scrubber.
Background: The acidity of the SOx scrubber's aqueous effluent causes abundant bicarbonate (HCO3−) and carbonate (CO32−) ions to be converted to carbonic acid (H2CO3) and, correspondingly, CO2, which, in turn, affords high partial pressure of CO2 (pCO2) in the SOx scrubber's effluent, as compared to the flue gas. As such, the first chamber of the AWL reactor as depicted in
Methods: It is possible to calculate the total amount of carbon dioxide captured and stored in the AWL reactor's effluent as a function of the gas and water flow rates.
Results: Once the reactor gets to steady-state there has been enough CaCO3 dissolution to increase the alkalinity and drop the pCO2 below the flue gas value, but the total carbon stored is less than would be predicted from the alkalinity increase alone. By bubbling in another stream of CO2-containing flue gas to the aqueous effluent of the first chamber of the AWL reactor water more carbon dioxide is stored in the second chamber, but the amount drops off because now the pCO2 is large without the water being low in pH. Overall, the calculated rate of carbon capture and sequestration is 0.54 mol/s, which is 2.71% of the 20 mol/s coming through the flue gas. Accordingly, in many embodiments, it is advantageous to split the 200 L/s of water flow into two 100 L/s streams because the lines of constant CCS are closer together at small water flows than they are at larger flow, as illustrated in
The overall performance of the AWL reactor of many embodiments when plumbed to the effluent of SOx scrubbers can be summarized as a function of gas flow and the volume occupied by AWL reactors and the necessary limestone, as illustrated in
Conclusions: This example illustrates the ability of the AWL reactor to capture carbon dioxide from the SOx scrubber's effluent.
Background: Certain ships may need carbon sequestration without using SOx scrubber's effluent, such as when using low-sulfur fuels and/or if there is no practical means to connect a SOx reactor to an AWL reactor. For instance, bulk carriers have 2×1,000 m3/hr pumps on board for use at port during loading and unloading. These pumps move ballast seawater to ensure the ship is stable as heavy loads are added to, or removed from, the ship while at the dock.
Methods: By using these pumps while the ship is underway, it is possible to calculate the amount of carbon stored as a function of seawater and gas flow rates. For 400, 600, and 800 L/s of seawater flows and 4000 L/s of exhaust gas flow the amount of CO2 stored as a function of the volume needed onboard ship is shown in
Results: Each set of three seawater flows form a set of dots along a line where the size of a reactor and the gas exchange coefficient (Kla) are changed in the model. These embodiments can sequester 7% of a Panamax's CO2 emissions using the 2×1,000 m3/hr ballast pumps and taking ˜140 m3 of space on the ship. As these ships have ˜50,000 m3 of cargo space the AWL reactor equipment could be thought of as non-invasive. In addition,
Conclusions: This example illustrates the ability of the AWL reactor of many embodiments to capture carbon dioxide by using ballast pumps or another source of non-acidified seawater.
This description of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications. This description will enable others skilled in the art to best utilize and practice the invention in various embodiments and with various modifications as are suited to a particular use. The scope of the invention is defined by the following claims.
The present application claims priority under 35 U.S.C. 119 (e) to U.S. Provisional Application No. 63/497,890 filed Apr. 24, 2023, the disclosure of which is incorporated herein by reference in its entirety.
Number | Date | Country | |
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63497890 | Apr 2023 | US |