The present disclosure generally relates to packages or cartons for holding, displaying, carrying, and dispensing containers.
In general, one aspect of the disclosure is generally directed to a combination shipping and dispensing carton for containing a plurality of articles. The carton comprises a plurality of panels that extends at least partially around an interior of the carton. Wherein the interior is for containing the plurality of articles, and the plurality of panels comprising a first side panel, a second side panel, a bottom panel, and a top panel. At least two end flaps are respectively foldably connected to respective panels of the plurality of panels. Wherein the end flaps are overlapped with respect to one another to at least partially form a closed end of the carton. At least one line of separation at least partially divides the carton into a first portion and a second portion. Wherein the first and second portions are configured for being at least partially separated from one another along the line of separation to convert the carton from a shipping carton to at least one dispensing carton. In the dispensing carton, the first portion is a first dispensing portion for containing a first subset of the articles, and the second portion is a second dispensing portion for containing a second subset of the articles. The line of separation comprises at least one tear line for at least partially separating the first dispensing portion from the second dispensing portion. The carton further comprises article retaining features for retaining the plurality of articles.
In another aspect, the disclosure is generally directed to a combination shipping and dispensing carton for containing a plurality of articles. The carton comprises a plurality of panels that extends at least partially around an interior of the carton. Wherein the interior is for containing the plurality of articles. The plurality of panels comprises a first side panel, a second side panel, a bottom panel, and a top panel. A first plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels for being at least partially overlapped to close a first end of the carton. A second plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels for being at least partially overlapped to close a second end of the carton. The first plurality of end flaps comprises a first top end flap foldably connected to the top panel. The second plurality of end flaps comprises a second top end flap foldably connected to the top panel. A third top end flap is foldably connected to the top panel. The third top end flap being in an overlapping relationship with the first side panel. An opening section is at least partially defined by a tear line in the carton. The opening section is for forming a dispensing opening when the carton is converted from a shipping carton to a dispensing carton. The opening section comprises at least a portion of at least one of the first top end flap, the second top end flap, and the third top end flap.
In another aspect, the disclosure is generally directed to a blank for forming a combination shipping and dispensing carton for containing a plurality of articles. The blank comprises a plurality of panels comprising a first side panel, a second side panel, a bottom panel, and a top panel. At least two end flaps are respectively foldably connected to respective panels of the plurality of panels at one end of the blank. At least one line of separation at least partially divides the blank into a first portion and a second portion. Wherein the first and second portions are configured for being at least partially separated from one another along the line of separation to convert the carton erected from the blank from a shipping carton to at least one dispensing carton. In the at least one dispensing carton formed from the blank, the first portion is a first dispensing portion for containing a first subset of the articles, and the second portion is a second dispensing portion for containing a second subset of the articles. The line of separation comprises at least one tear line for at least partially separating the first portion from the second portion. The blank comprises article retaining features for retaining the plurality of articles.
In another aspect, the disclosure is generally directed to a blank for forming a combination shipping and dispensing carton for containing a plurality of articles. The blank comprises a plurality of panels comprising a first side panel, a second side panel, a bottom panel, and a top panel. A first plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels at a first end of the blank. A second plurality of end flaps are respectively foldably connected to respective panels of the plurality of panels at a second end of the blank. The first plurality of end flaps comprise a first top end flap foldably connected to the top panel. The second plurality of end flaps comprises a second top end flap foldably connected to the top panel. A third top end flap is foldably connected to the top panel. The third top end flap is adapted for being placed in an overlapping relationship with the first side panel when the carton is formed from the blank. An opening section is at least partially defined by a tear line in the blank. The opening section is for forming a dispensing opening when the carton formed from the blank is converted from a shipping carton to a dispensing carton. The opening section comprises at least a portion of at least one of the first top end flap, the second top end flap, and the third top end flap.
In another aspect, the disclosure is generally directed to a method of enclosing and displaying a plurality of articles. The method comprising providing a carton. The carton comprises a plurality of panels comprising a first side panel, a second side panel, a bottom panel, and a top panel, at least two end flaps respectively foldably connected to respective panels of the plurality of panels, at least one line of separation comprising at least one tear line that at least partially divides the carton into a first dispensing portion and a second dispensing portion, and article retaining features for retaining the plurality of articles. The method further comprises enclosing a plurality of articles in the first dispensing portion and the second dispensing portion comprising positioning the articles in the carton so that the articles are retained by the article retaining features. The method comprises providing access to at least some of the plurality of articles. The providing of the access comprising separating the first and second dispensing portions of the carton from one another along the line of separation so that the first dispensing portion contains a first subset of articles and the second dispensing portion contains a second subset of articles.
Corresponding parts are designated by corresponding reference numbers throughout at least some of the drawings included with the disclosure.
The present disclosure generally relates to packages, cartons, constructs, sleeves, or the like, for shipping, holding, dispensing, and displaying containers such as cartons or packages holding food products, for example. The containers can be made from materials suitable in composition for packaging the particular food item, and the materials include, but are not limited to, cardboard, paperboard, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon, and the like, or other suitable materials.
Cartons according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes food product containers at least partially disposed within the carton embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top” and “side” indicate orientations determined in relation to fully erected cartons, and such terms are not intended to limit the scope of the disclosure.
A shipping and dispensing carton 5 of a first embodiment is illustrated in its partially erected state in
The bottom panel 10 is foldably connected to a first bottom end flap 12 and a second bottom end flap 14. The first side panel 20 is foldably connected to a first side end flap 22 and a second side end flap 24. The second side panel 30 is foldably connected to a first side end flap 32 and a second side end flap 34. The top panel 40 is foldably connected to a first top end flap 42, a second top end flap 44, and a third top end flap 46. When the carton 3 is erected, the top and bottom end flaps 12 and 42 and side end flaps 22 and 32 close a first end 35 of the carton 5, and the top and bottom end flaps 14 and 34 and side end flaps 24 and 44 close a second end 45 of the carton. In accordance with alternative embodiments of the present disclosure, different flap arrangements can be used for closing the ends 35, 45 of the carton.
The top and bottom end flaps 12 and 42 and side end flaps 22 and 32 extend along a first marginal area of the blank 8, and can be foldably connected at a first longitudinal fold line 62 that extends along the length of the blank. The top and bottom end flaps 14 and 44 and side end flaps 24 and 34 extend along a second marginal area of the blank 8, and can be foldably connected at a second longitudinal fold line 64 that also extends along the length of the blank. The longitudinal fold lines 62, 64 may be, for example, substantially straight, or offset at one or more locations to account for blank thickness or for other factors. In the illustrated embodiment, the third top end flap 46 is foldably connected to the top panel 40 at a lateral fold line 51.
In the illustrated embodiment, the blank 8 includes a removable opening section (e.g., sections), generally indicated at 72, removably attached to the blank 8 at a tear line (e.g., tear lines) (broadly “line of separation”), generally indicated at 74. Generally described, the opening section 72 is removed from the carton 5, the carton is converted to two display containers or portions 25 (
In the illustrated embodiment, the tear line 74 includes a first portion 84 extending generally in the longitudinal direction L1 from one end of the fold line 83 in the top panel 40 to an edge of the side panel 20. A second portion 86 of the tear line is generally a mirror-image of the first portion 84 and extends from an opposite end of the fold line 83 in the top panel 40 to an edge of the side panel 20. In the illustrated embodiment, the first portion 84 and second portion 86 of the tear line 74 extend in the longitudinal direction L1 in the side panel 20, are oblique in the bottom panel 10, are curved in the second side panel 30, and are oblique in the top panel 40. The tear line 74 includes a third portion 88 in the top panel extending between respective ends of the first and second portions 84, 86. In the illustrated embodiment, the tear line 74 includes a fourth, longitudinal portion 89 generally located on the longitudinal centerline of the blank 8 and extending from the third portion 88 to the fold line 51. Fifth and sixth portions 90, 92 of the tear line extend generally longitudinally from an edge of the third top flap 46 to a seventh portion 93 of the tear line 74 that is collinear with the lateral fold line 51. The fifth, sixth, and seventh portions 90, 92, 93 of the tear line 74 define the portion 72a of the opening section in the third top flap. The tear line 74 and opening section 72 could be otherwise shaped, arranged, and/or positioned without departing from the scope of this disclosure.
In accordance with the exemplary embodiment, the blank 8 can be erected into the carton 5 by folding along fold lines 21, 31, 41, 51 and closing the ends 35, 45 by respectively overlapping and adhering the bottom end flaps 12, 14 and side end flaps 22, 32, 24, 34 to form a tray 9 (
An exemplary opening process of the carton 5 is initiated by removing the opening section 72. The access flap 81 can be inwardly folded to grasp the opening section 72. The opening section 72 is removed by tearing the carton 5 along the tear line 74. Once the opening section 72 is removed (e.g., including tearing along longitudinal portion 89), the carton 5 is converted from a shipping carton into two display or dispensing cartons 25 (
The blank 108 has a bottom panel 110 foldably connected to a first side panel 120 at a lateral fold line 121, a top panel 140 foldably connected to the first side panel 120 at a lateral fold line 141, and a second side panel 130 foldably connected to the top panel 140 at a lateral fold line 131. The opening section 172 (e.g., opening sections) of the blank 106 is formed by tear lines 174 that are respectively in bottom end flaps 112, 114, bottom panel 110, bottom end flaps 142, 144, and top panel 140. The side panels 120, 130 include support flaps 115 (e.g., defined by a tear line) respectively foldably connected to the side panels at respective portions of the longitudinal fold line 164. The blank 108 could be otherwise, shaped, arranged, and/or configured without departing from the disclosure.
The carton 105 formed by the blank 108 is generally formed into an open-ended sleeve by folding panels 110, 120, 130, 140 about respective fold lines 121, 131, 141 and adhering an adhesive panel 150 to the bottom panel 110. The containers C are loaded into the carton 105 in a similar 2×6 arrangement as the containers of the first embodiment. After loading the containers C into the open-ended sleeve, the end flaps 112, 122, 132, 142 are closed at one end 135 of the carton and the end flaps 114, 124, 134, 144 are closed at the other end 145 of the carton. The loaded and closed carton 105 is shipped to the point-of-sale vendor. In the illustrated embodiments, the end flap 124, 134 have respective curved edges 124a, 134a. Alternative folding and/or closing arrangements could be used.
As shown in
The blank 208 comprises a bottom panel 210 foldably connected to a first side panel 220 at a first transverse fold line 221, a second side panel 230 foldably connected to the bottom panel 210 at a second transverse fold line 231, and a top panel 240 foldably connected to the second side panel 230 at a third transverse fold line 241. End flaps 212, The blank 208 has an opening section 272 formed by a tear line 274. In the illustrated embodiment, the top panel 240 includes a first handle flap 240a foldably connected to the second side panel 230 at the fold line 241, and the bottom panel 210 includes a second handle flap 210a foldably connected to the second side panel at the fold line 231. The first and second handle flaps 210a, 240a can be for carrying or mounting the shipping and dispensing carton 205. The blank 208 includes first end flaps 212, 222, 232, 242 respectively foldably connected to the panels 210, 220, 230 at a first longitudinal fold line 262 and second end flaps 214, 224, 234, 244 respectively foldably connected to the panels at a second longitudinal fold line 264. A third top flap 246 is foldably connected to the top panel 240 at a lateral fold line 251. In the illustrated embodiment, the opening section 272 is formed by a tear line 274. The opening section 273 includes a portion 275 in the first top end flap 242, a second portion 277 in the top panel 240, and a portion 279 in the second top end flap 244. The end flaps 212, 214 include curved cutouts 285, 287 (or curved tear-out) and the end flaps 222, 224 include curved cutouts 289, 291 (or curved tear-out). The cutouts 285, 289 overlap and correspond to the first portion 275 of the opening section 272 when the blank 208 is formed into the carton 205. The cutouts 287, 291 correspond to the third portion 279 of the opening section 272 when the blank is formed into the carton 205.
As shown in
Containers C are dispensed from the carton one after the other by tearing at tear line 274 to remove the opening section 272 to form a dispensing opening 273 for removing the containers from the carton 205. The dispensing opening 273 can be otherwise shaped, arranged, and/or located without departing from the disclosure.
The carton formed from the blank 308 functions in a similar manner as the carton 205 in that containers C may be dispensed from the carton 305 through the dispensing opening 373 formed when the opening section 372 is removed.
In the illustrated embodiment, the blank 408 has an opening 472 (or tear out) in the second side panel 430 that partially extends into the bottom panel 410 and the top panel 440. A tear line 474 is generally located at a longitudinal centerline of the blank 408 so that the blank is generally a mirror-image about the longitudinal centerline. The tear line has a first portion 474a extending longitudinally from the opening 472 in the bottom panel 410 to an edge of the first side panel 420 and a second portion 474b extending longitudinally from the opening 472 in the top panel to an edge of the blank 408 that is located between glue panels 450. As with the previous embodiments, the carton 405 can be converted to two display or dispensing portions 425 (
The end flaps 412, 422, 432, 442 at one end 435 of the carton 405 and the end flaps 414, 424, 434, 444 at the other end 445 of the carton have “auto bottom” closure features that provide a secure closure for the ends of the carton. Alternatively, only one end 435, 445 or neither end of the carton 405 can have the auto bottom closure features incorporated into the corresponding end flaps. The auto bottom closure features of the ends 435, 445 of the carton are similar to the auto-bottom features shown and described in U.S. Provisional Patent Application No. 12/269,308, filed Nov. 12, 2008, the entire contents of which is incorporated by reference for all purposes.
The auto bottom closure features at each end 435, 445 of the carton 405 comprises a first major flap 412, 414 foldably connected to the bottom panel 410, a first minor flap 422, 424 foldably connected to the first side panel 420, a second major flap 442, 444 foldably connected to the top panel 440, and a second minor flap 432, 434 foldably connected to the second side panel 430. The major flaps 412, 414, 442, 444 include closure features 460 struck from end edges of the blank 408.
In the illustrated embodiment, the closure feature 460 in each of the major flaps 412, 414, 442, 444 is an open aperture or recessed portion formed by an oblique edge 461 extending from a first longitudinal exterior edge 463, a longitudinal interior edge 465, a shoulder 467, an oblique edge 469 extending away from the shoulder to a second longitudinally extending exterior edge 471. An oblique crease fold line 462 can be formed in each of the major flaps 412, 414, 442, 444 to define a foldable or hinged section 416 in each of the major flaps. The closure feature 460 could be otherwise shaped, arranged, and positioned without departing from the disclosure.
The blank 408 is partially assembled into the carton 405 by attaching the adhesive flaps 450 to the first side panel 420 and respectively folding the panels 410, 420, 430, 440 about fold lines 421, 431, 441. The hinged section 416 of each major flap 412, 414, 442, 444 can be respectively adhesively attached to an adjacent minor flap 422, 424, 432, 434. The partially assembled blank 408 can be positioned in a flat arrangement shown in
As shown in
In one embodiment, after forming the display portions 425, each display portion is filled with containers C in a similar manner as the previous embodiments. An insert 455 similar to the inserts 55 of the first embodiment can be placed in each display portion 425 to support the containers C.
After loading the display portions 425 with containers C, each display portion may be covered with a hood 461 (
In the sixth embodiment, the blank 508 includes two top panels 540a, 540b, side panels 520, 530, and bottom panel 510. In the illustrated embodiment each side panel 520, 530 includes five side panel portions 520a-e, 530a-e that are respectively foldably connected at lateral fold lines 521a-d, 531a-e. Each of the side panel portions 520b, 520d, 530b, 530d has notches 511 (broadly “article retaining features”) for receiving portions of the containers C.
The side panel portion 520c has side end flaps 522, 524 connected at opposite ends at respective longitudinal fold lines 551, 553. The side panel portion 530c has end side flaps 532, 534 connected at opposite ends at respective longitudinal fold lines 555, 557. The side panel portions 520a, 5203 have respective side end flaps 562, 564, 566, 568 foldably connected to the side panel portions at respective longitudinal fold lines 563, 565, 567, 569. The side panel portions 530a, 530e have respective side end flaps 570, 572, 576, 578, foldably connected to the side panel portions at respective longitudinal fold lines 573, 575, 577, 579. The side end flaps 522, 562, 566 and the side end flaps 532, 570, 576 cooperate to at least partially close a respective first end of the carton 505. The side end flaps 524, 564, 568 and the side end flaps 534, 572, 578 cooperated to at least partially close a respective second end of the carton 505.
In one embodiment, the top panels 540a, 540b are respectively foldably connected to one of the side panel portions 520d, 530d at a respective lateral fold line 523, 533. The tear line 574 extends across the bottom panel 510 and divides the bottom panel into a first bottom panel portion 510a and a second bottom panel portion 510b. The first bottom panel portion 510a is foldably connected to the side panel portion 520a at a lateral fold line 535. The second bottom panel portion 510b is foldably connected to the side panel portion 530a at a lateral fold line 537.
In one embodiment, the blank 508 is assembled into the carton 505 (
As shown in
In general and for each of the above-discussed blanks, the blank may be constructed from paperboard having a caliper of at least about 13, for example, so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above.
The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
The above embodiments may be described as having one or panels adhered together by glue. The term “glue” is intended to encompass all manner of adhesives commonly used to secure paperboard carton panels in place, and the adhesive material can be replaced by, or supplemented with any suitable fastening devices.
The term “line” as used herein includes not only straight lines, but also other types of lines such as curved, curvilinear or angularly displaced lines.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, cut line, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 61/059,136, which was filed on Jun. 5, 2008, and U.S. Provisional Application No. 61/189,343, which was filed on Aug. 18, 2008. The entire above-referenced provisional applications are hereby incorporated by reference for all purposes as if presented herein in their entirety.
Number | Date | Country | |
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61059136 | Jun 2008 | US | |
61189343 | Aug 2008 | US |