The disclosures of U.S. Provisional Patent Application No. 63/043,422 filed on Jun. 24, 2021 and U.S. Design patent application No. 29/756,581, filed on Oct. 29, 2020.
The present disclosure generally relates to shipping and dispensing constructs and/or cartons for holding and dispensing containers or other types of articles. More specifically, the present disclosure relates to a shipping and dispensing construct for holding and dispensing a plurality of containers such as product holding containers, the shipping and dispensing construct having features to facilitate dispensing one or more of the product holding containers.
According to one aspect, the disclosure is generally directed to a shipping and dispensing construct for engaging a plurality of product holding containers, the shipping and dispensing construct comprising a plurality of panels extending at least partially around an interior of the shipping and dispensing construct and comprising a front panel, a top panel, a bottom panel, at least one side panel, and at least one back panel. The shipping and dispensing construct further comprises dispensing features for removal of a group of the plurality of the product holding containers, the dispensing features including a plurality of dispensing portions comprising at least a portion of at least one of the top panel and the bottom panel, the dispensing portions being separable from a remainder of the shipping and dispensing construct for allowing access to a group of the plurality of product holding containers.
According to another aspect, the disclosure is generally directed to a construct blank for forming a shipping and dispensing construct for engaging a plurality of product holding containers, the construct blank comprising a plurality of panels for extending at least partially around an interior of the shipping and dispensing construct formed from the blank and comprising a front panel, a top panel, a bottom panel, at least one side panel, and at least one back panel. The construct blank further comprises dispensing features for facilitating selective dispensing of one or more of the product holding containers when the shipping and dispensing construct is formed from the construct blank, the dispensing features including a plurality of dispensing portions comprising a plurality of separable portions of at least one of the top panel and the bottom panel for attachment to a respective container of the plurality of product holding containers.
According to another aspect, the disclosure is generally directed to a method of forming a shipping and dispensing construct, the method comprising obtaining a construct blank comprising a plurality of panels comprising a front panel, a top panel, a bottom panel, at least one side panel, and at least one back panel, and dispensing features including a plurality of dispensing portions comprising at least a portion of at least one of the top panel and the bottom panel. The method further comprises folding the plurality of panels at least partially around an interior of the shipping and dispensing construct such that the dispensing portions are separable from a remainder of the shipping and dispensing construct.
According to another aspect, the disclosure is generally directed to a package, the package comprising a plurality of product holding containers and a shipping and dispensing construct engaging the plurality of product holding containers. The shipping and dispensing construct comprises a plurality of panels extending at least partially around an interior of the package and comprising a front panel, a top panel, a bottom panel, at least one side panel, and at least one back panel. The shipping and dispensing construct further comprises dispensing features for removal of a group of the plurality of the product holding containers, the dispensing features comprising a plurality of dispensing portions including at least a portion of at least one of the top panel and the bottom panel, the dispensing portions being separable from a remainder of the shipping and dispensing construct for allowing access to the group of the plurality of product holding containers.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to constructs, cartons, carriers, clips, sleeves, or the like, and packages for shipping and dispensing articles such as containers, cartons, constructs, sleeves, etc. that hold a product. The containers can be product holding containers used for packaging consumer products such as soap or other personal care products, but the product holding containers could hold other products such as food and beverage products, or any other suitable product. The product holding containers can be made from materials suitable in composition for packaging the particular consumer product or item, and the materials include, but are not limited to, paperboard, composite paperboard, and the like; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon, or any combination thereof, or any other suitable material.
Constructs according to the present disclosure can accommodate articles of any shape. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes product holding containers (e.g., paperboard cartons having closed ends, cuboid paperboard boxes, etc.) as associated with the shipping and dispensing construct embodiments and/or as disposed within the construct embodiments. In this specification, the terms “inner,” “interior,” “outer,” “exterior,” “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright constructs and cartons.
As described herein, constructs/containers may be formed by multiple overlapping panels, end flaps, and/or other portions of blanks. Such panels, end flaps, and/or other portions of the blank can be designated in relative terms to one another, e.g., “first”, “second”, “third”, etc., in sequential or non-sequential reference, without departing from the disclosure.
In one embodiment, the construct 105 has attachment features for securely attaching the product holding containers C to the construct 105 and can also include dispensing features for allowing the respective product holding containers C to be accessed/released/removed/dispensed from the construct 105 by the consumer. As described herein, the dispensing features of the construct 105 can include dispensing portions that are separable from a remainder of the shipping and dispensing construct 105. It will be understood that, in one or more embodiments, one or more of the attachment features can be separable from one or more other portions of the construct 105 so as to also be considered dispensing features of the construct 105.
In one embodiment, twelve product holding containers C are contained in the construct 105 and can be arranged in two rows of two containers stacked in three tiers (e.g., 2×2×3), but more or less than twelve product holding containers C can be contained in the construct 105 and the product holding containers can be differently arranged without departing from the disclosure.
In the illustrated embodiment, the product holding containers C are illustrated as paperboard cartons formed by the carton blank 71 (
Still referring to
Similarly, the top panel 137 can be foldably connected to a second or top back panel 153 at a lateral fold line 155, can be foldably connected to a first top side panel 157 at a longitudinal fold line 159, and can be foldably connected to a second top side panel 161 at a lateral fold line 163.
As shown, the bottom panel 133 can be bisected by a longitudinal tear line 165 such that a first portion 167 of the bottom panel 133 is separably connected to a second portion 169 of the bottom panel 131. The tear line 165 can also extend into the bottom back panel 141 to bisect the bottom back panel 141 into a first portion 142 and a second portion 144. As described herein, the portions 167, 169 of the bottom panel 133 and/or the portions 142, 144 of the bottom back panel 141 can form dispensing portions of the shipping and dispensing construct 105.
Similarly, the top panel 137 can be bisected by a longitudinal fold line 173 such that a first portion 175 of the top panel 137 is separably connected to a second portion 177 of the top panel 137, and the tear line 173 can extend into the top back panel 153 to bisect the top back panel 153 into a first portion 154 and a second portion 156. As described herein, the portions 175, 177 of the top panel 137 and/or the portions 154, 156 of the top back panel 153 can form dispensing portions of the shipping and dispensing construct 105.
The construct blank 103 can also include a plurality of end flaps separably/foldably connected to respective panels, and as shown, can include a first bottom side end flap 179 separably/foldably connected to the side panel 145 at a lateral tear line 181, a second bottom side end flap 183 separably/foldably connected to the side panel 149 at a lateral tear line 185, a first top side end flap 187 separably/foldably connected to the side panel 157 at a lateral tear line 189, and a second top side end flap 190 separably/foldably connected to the side panel 161 at a lateral tear line 191.
As also shown, attachment flaps 192, 193 can be separably/foldably connected to the back panel 141 at respective oblique fold line 194, 195, and attachment flaps 196, 198 can be separably/foldably connected to the back panel 153 at respective oblique fold lines 197, 199.
With continued reference to
It will be understood that the blank 103 and the construct 105 formed therefrom can have a different arrangement of panels, flaps, sections, etc. without departing from the disclosure. As shown, the blank 103 and the construct 105 therefrom can include one or more lines of weakening to facilitate formation and maintenance of the construct 105, movement of the construct 105, gluing, etc., and can include longitudinal creases/longitudinal lines of weakening 184 to facilitate relative movement of portions of the panels 133, 137.
With additional reference to
Similarly, the top side panels 157, 161 can be folded at the respective fold lines 159, 163 into at least partial face-to-face contact with respective containers C, and, simultaneously or thereafter, the top back panel 153 can be folded at the fold line 155 into at least partial face-to-face contact with respective containers C, with the end flaps 187, 190 folded at the respective fold lines 189, 191 and positioned in at least partial overlapping face-to-face contact with the back panel 153.
One or more of the panels 133, 137, 145, 149, 151, 157, 161 can be attached to respective containers C with an adhesive, for example, glue. In the illustrated embodiment, the glue could be a releasable glue, such as fugitive glue, or any other suitable adhesive without departing from the disclosure.
In view of the foregoing, the shipping and dispensing construct 105 can at least partially extend around a 2×2×3 arrangement of product holding containers C in an interior 106 of the construct 105, and a package 107 of the present disclosure can be formed by providing the shipping dispensing construct 105 with one or more of the product holding containers C attached thereto. The package 107 can thus be shipped to a point of sale vendor (e.g., department store, grocery store, etc.) for sale to a consumer. The package 107, shipping dispensing construct 105, and/or construct blank 103 can have other features and can be alternatively shaped, arranged, and/or configured without departing from the disclosure.
With reference to
In another embodiment, one or both of the portion 167, 169 of the bottom panel 133 and/or one or both of the sections 175, 177 of the top panel 137 can be separated along the respective tear line 165, 173 to provide access or cause dispensing, in bulk, of an entire tier/row/column of product holding containers C with the respective portion 167, 169, 175, 177. It will be understood that separation of a portion 167, 169, 175, 177 along a respective tear line can also cause a portion of a respective back panel 141, 153 foldably connected thereto to separate along such tear line.
Upon bulk removal of a tier/row/column of product holding containers C with a respective portion 167, 169, 175, 177, individual product holding containers C can further optionally be dispensed therefrom by separating a respective container C from a respective portion 167, 169, 175, 177. It will be understood that such separation of a container C from a respective portion 167, 169, 175, 177 can also involve separation of the container C from a portion of a respective panel 141, 145, 151, 153, 157, 161 that is additionally attached thereto.
In one embodiment, one or more of the panel sections 180 can be separated from a respective adjacent panel section 180 at a respective tear line 182 to facilitate access and/or selective removal of product holding containers C from the construct 105 in a modular fashion.
Accordingly, one or more of the bottom panel 133, the top panel 137, the side panels 145, 149, 157, 161, and the back panels 141, 153 can form dispensing portions of the package 107/construct 105.
In view of the foregoing, the disclosed package 107/shipping and dispensing construct 105 provides for selective and modular and/or bulk dispensing of product holding containers therefrom in an arrangement that is versatile, robust due to multiple points of attachment, and provides ready visibility of the containers C to a consumer. In addition, the front panel 131 can provide a suitable surface for printed indicia, for example, product, pricing, or advertising information. It will be understood that the interior of the package 107/construct 105 can also facilitate printing for additional product, priding, or advertising information in the form of coupons, incentives or giveaways associated with social media, etc.
Turning to
The construct blank 203 has the longitudinal axis L1 and the lateral axis L2. As shown, the construct blank 203 includes the front panel 131, the bottom panel 133, the top panel 137, the side panels 145, 149, 157, 161, and the end flaps/flaps 179, 183, 187, 190, 192, 193, 196, 198.
The construct blank 203 can also include a bottom back panel 241 foldably connected to the bottom panel 133 at a lateral fold line 243 and a top back panel 253 foldably connected to the bottom panel 137 at a lateral fold line 255. As also shown, discontinuities 252, 251 e.g., openings or apertures, can be positioned in the panels adjacent the endpoints of the respective tear lines 165, 173. In this regard, the back panel 241 is bisected into a first portion 242 and a second portion 244 at a tear line 246 that is collinear with the tear line 165, and the bottom back panel 253 is bisected into a first portion 254 and a second portion 256 at a tear line 258 that is collinear with the tear line 173.
As described herein, the portions 167, 169 of the bottom panel 133 and/or the portions 242, 244 of the bottom back panel 241 can form dispensing portions of the shipping and dispensing construct 205. Similarly, the portions 167, 169 of the top panel 137 and/or the portions 254, 256 of the top back panel 253 can form dispensing portions of the shipping and dispensing construct 205 that are separable from a remainder of the shipping and dispensing construct 205.
In addition, an access panel 260 can be separably connected to each of the first portion 254 and the second portion 256 of the back panel 253 at a respective portion of a curved cut/tear line 262 that intersects the tear line 258. As described further herein, the access panel 260 can have a generally curved/ovoid configuration that is complementary to a recessed curved edge 264 (
Turning additionally to
In this regard, and with additional reference to
Accordingly, one or more of the top panel 133, the bottom panel 137, the side panels 145, 149, 157, 161, and the back panels 241, 253, and the access panel 260 can form dispensing portions of the package 207/construct 205. In this regard, the package 207/shipping and dispensing construct 205 can dispense product holding containers C in a manner similar to that described above with regard to the package 107/construct 105.
In view of the foregoing, the disclosed package 207/shipping and dispensing construct 205 provides for selective and modular and/or bulk dispensing of product holding containers C therefrom in an arrangement that is versatile, robust due to multiple points of attachment, and provides ready visibility of the containers C to a consumer. In addition, the front panel 131 and/or the access panel 260 can provide a suitable surface for printed indicia, for example, product, pricing, or advertising information.
It will be understood that construct blanks, shipping and dispensing constructs, and/or packages disclosed herein can have other features and can be alternatively shaped, arranged, and/or configured without departing from the disclosure. For example,
In general, the blanks of the present disclosure may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above. The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding there along. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments. Additionally, the disclosure shows and describes only selected embodiments, but various other combinations, modifications, and environments are within the scope of the disclosure as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 63/043,422, filed on Jun. 24, 2021.
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