Shipping and display container

Information

  • Patent Grant
  • 6386366
  • Patent Number
    6,386,366
  • Date Filed
    Wednesday, June 7, 2000
    24 years ago
  • Date Issued
    Tuesday, May 14, 2002
    22 years ago
Abstract
A shipping and display container includes a tray and a cover. The tray includes a bottom panel, a back panel extending upward from the bottom panel, and a front panel also extending upward from the bottom panel. The back panel extends upward beyond the front panel and a pair of bottom side flaps each extending upward from opposite sides of the bottom panel. The cover includes a top panel and a front panel extending downward from the top panel. The cover is positionable over the tray to establish a first configuration facilitating shipping and storage of the container and is removable from the tray to establish a second configuration facilitating support and upright display of a packaged product positioned on the tray.
Description




BACKGROUND OF THE INVENTION




The present invention relates generally to a container for shipping and storage as well as support and upright display of a packaged product, especially a packaged food product. More particularly, the present invention relates to a container which, in a first configuration, facilitates shipping and storage of a packaged product positioned within the container and, in a second configuration, facilitates support and upright display of the packaged product for consumer purchase.




Containers, including paperboard cartons or boxes, have been used for many years to transport and store individually packaged products including, for example, packaged food products such as cereals, snack foods, dried fruit products, etc. Several individually packaged products are generally packed within a single paperboard box which is provided with a removable lid or an integral folded top which is sealed. The packaged products are generally transported within the closed or sealed box from a manufacturing facility to a place of retail sale. In order to present the packaged products for retail sale, store personnel must first remove the lid or open the sealed top, remove each individually packaged product from the box, properly position each individually packaged product on available display shelves, and finally discard the box. Thus, transporting packaged products from a manufacturing facility to a storage location and then to a display location using conventional paperboard cartons or boxes is a labor-intensive process. Furthermore, closed or sealed boxes, unless labeled or printed externally, prevent retailers from determining what is packaged therein.




Shown in

FIGS. 1 and 2

, is a container


1


which is currently used to transport and store several individually packaged products P. The container


1


includes a body


2


having a bottom panel


3


and two side panels


4


extending upward from opposite sides of the bottom panel


3


. Openings


5


are provided in opposite sides of the body


2


and permit limited viewing of one face of the packaged products P. The container


1


also includes a removable lid


6


. In order to display the packaged products P loaded within the container


1


, the lid


6


must first be removed. Thereafter, each individually packaged product P must be removed from the body


2


and properly positioned in a display location. This, however, is a labor-intensive process, as previously described.




Alternatively, after the lid


6


is removed, the body


2


, with the packaged products P loaded therein, can be positioned in a display location. In order to permit access to the packaged products P by a consumer, a bottom flap


7


and side flaps


8


of the body


2


must also be opened. In this state, however, the body


2


, as shown in

FIG. 2

, appears unkempt and only permits limited viewing of one face of the packaged products P. In addition, when the bottom flap


7


and the side flaps


8


are opened, the body


2


no longer provides adequate support for the packaged products P. For example, if the packaged products P are packaged as individual bags or soft-side packages, the side flaps


8


and, especially, the bottom flap


7


no longer provide vertical or lateral support for the packaged products P. The packaged products P, therefore, can easily fall through one of the openings


5


. Consequently, positioning of the body


2


in a display location, with the packaged products P loaded therein, results in a product display which is generally unappealing and unattractive to a consumer.




Accordingly, a need exists for a container which facilitates shipping and storage of a packaged product as well as support and upright display of the packaged product for consumer purchase.




SUMMARY OF THE INVENTION




One aspect of the present invention provides a container including a tray and a cover. The tray includes a bottom panel, a back panel extending upward from the bottom panel, and a front panel also extending upward from the bottom panel. The back panel extends upward beyond both the front panel and a pair of bottom side flaps each extending upward from opposite sides of the bottom panel. The cover includes a top panel and a front panel extending downward from the top panel. As such, the cover is positionable over the tray to establish a first configuration facilitating shipping and storage of the container and is removable from the tray to establish a second configuration facilitating support and upright display of a packaged product adapted to be positioned on the tray.




Another aspect of the present invention provides a packaged good article including a shipping and display container and a plurality of packaged products positioned within the shipping and display container. The shipping and display container includes a tray and a cover. The tray includes a bottom panel, a back panel extending upward from the bottom panel, and a front panel also extending upward from the bottom panel. The back panel extends upward beyond both the front panel and a pair of bottom side flaps each extending upward from opposite sides of the bottom panel. The cover includes a top panel and a front panel extending downward from the top panel. As such, the cover is positionable over the tray to establish a first configuration facilitating shipping and storage of the packaged products and is removable from the tray to establish a second configuration facilitating support and upright display of the packaged products. In one preferred embodiment, the packaged products are packaged food products, such as cereals, snack foods, dried fruit products, etc.




Another aspect of the present invention provides a blank for forming a tray of a shipping and display container. The blank includes a bottom panel, a back panel adjacent to the bottom panel, a front panel adjacent to the bottom panel opposite the back panel, and a pair of bottom side flaps each extending from opposite sides of the bottom panel. The front panel has a dimension extending perpendicular to a front edge of the bottom panel and each of the bottom side flaps have a dimension extending perpendicular to a side edge of the bottom panel. In addition, the back panel has a dimension extending perpendicular to a back edge of the bottom panel such that the dimension of the back panel is greater than both the dimension of the front panel and the dimension of the bottom side flaps.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a prior art container loaded with a plurality of packaged products;





FIG. 2

is a perspective view of the prior art container of

FIG. 1

with the cover removed and the bottom and side flaps opened;





FIG. 3A

is a front perspective view of a shipping and display container according to the present invention loaded with a plurality of packaged products in a shipping and storage configuration;





FIG. 3B

is a front perspective view of a shipping and display container according to the present invention loaded with a plurality of packaged products in a shipping and storage configuration;





FIG. 4A

is a front perspective view of the shipping and display container of

FIG. 3A

with the cover removed to establish a support and display configuration;





FIG. 4B

is a front perspective view of the shipping and display container of

FIG. 3B

with the cover removed to establish a support and display configuration;





FIG. 5

is an exploded front perspective view of one embodiment of a shipping and display container according to the present invention;





FIG. 6

is a side view of an alternative embodiment container according to the present invention;





FIG. 7

is an exploded front persepective view of an alternate embodiment of a shipping and display container according to the present invention including an interior support member;





FIG. 8

is a perspective view of an alternative interior support member according to the present invention;





FIG. 9

is a plan view of a blank for forming a tray of a shipping and display container according to the present invention;





FIG. 10

is a plan view of a blank for forming a cover of a shipping and display container according to the present invention; and





FIG. 11

is a plan view of a blank for forming an interior support member of a shipping and display container according to the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration specific embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural or logical changes may be made without departing from the scope of the present invention. The following detailed description, therefore, is not to be taken in a limiting sense, and the scope of the present invention is defined by the appended claims.




In

FIGS. 3A and 3B

, one preferred embodiment of a shipping and display container


10


is shown. The shipping and display container


10


includes a tray


100


and a cover


200


. A plurality of packaged products P are positioned on the tray


100


and contained within the shipping and display container


10


.

FIG. 3A

shows the plurality of packaged products P as being packaged as individual, relatively rigid boxes or cartons.

FIG. 3B

, however, shows the plurality of packaged products P as being packaged as individual bags or soft-side packages.




Positioning and securing the cover


200


over and to the tray


100


establishes a first or shipping and storage configuration of the shipping and display container


10


, as shown in

FIGS. 3A and 3B

. In the shipping and storage configuration, the tray


100


and the cover


200


preferably create a generally rectangular container with four generally closed sides


12


(only two of which being shown) and two partially opened opposite sides


14


(only one of which being shown). Removing the cover


200


from the tray


100


establishes a second or support and display configuration of the shipping and display container


10


of

FIGS. 3A and 3B

, as shown in

FIGS. 4A and 4B

, respectively.




One embodiment of the shipping and display container


10


, is shown in FIG.


5


. As shown in

FIG. 5

, the tray


100


of the shipping and display container


10


includes a bottom panel


110


, a back panel


120


extending upward from the bottom panel


110


along a back edge thereof, a front panel


130


extending upward from the bottom panel


110


along a front edge thereof, and a pair of bottom side flaps


112


extending from opposite sides of the bottom panel


110


. The back panel


120


and the front panel


130


are each preferably oriented generally perpendicular to the bottom panel


110


. The bottom side flaps


112


extend upward from the bottom panel


110


and are also preferably oriented generally perpendicular to the bottom panel


110


. As such, the tray


100


is generally L-shaped.




As shown in

FIG. 5

, an upper edge


114


of the respective bottom side flaps


112


is preferably linear, extending generally parallel with a lower edge


116


, such that the bottom side flaps


112


are relatively uniform in height. Alternatively, however, the upper edge


114


can assume other configurations, either linear or non-linear, such that the bottom side flaps


112


can have shapes, either regular or irregular, other than that shown in FIG.


5


. For example,

FIG. 6

depicts a side view of an alternative bottom side flap


112


′, in which an upper edge


114


′ is irregularly shaped. With this configuration, the bottom side flap


112


′ has a handle-like shape and includes an access hole


118


. Preferably, however, the bottom side flaps


112


each have a height less than a height of the back panel


120


.




The tray


100


also includes a pair of back side flaps


122


extending from opposite sides of the back panel


120


and a pair of front side flaps


132


extending from opposite sides of the front panel


130


. The back side flaps


122


extend forward from the back panel


120


and are preferably oriented generally perpendicular to the back panel


120


. The front side flaps


132


extend rearward from the front panel


130


and are preferably oriented generally perpendicular to the front panel


130


. As such, each of the bottom side flaps


112


are secured to an adjacent one of the back side flaps


122


and the front side flaps


132


. The bottom side flaps


112


can be secured to the back side flaps


122


and the front side flaps


132


by, for example, adhesive, tape, or staples.




The front panel


130


includes a back face (not shown) facing toward the back panel


120


and a front face


134


facing away from the back panel


120


opposite the back face. As shown in

FIG. 5

, the front face


134


provides a display area adapted to receive indicia


136


thereon. The indicia


136


generally includes information identifying the packaged products P positioned on the tray


100


and can be, for example, print printed directly on the front face


134


or a label affixed to the front face


134


.




Also as shown in

FIG. 5

, the cover


200


includes a top panel


210


and a front panel


220


extending downward from the top panel


210


along a front edge thereof. The front panel


220


is preferably oriented generally perpendicular to the top panel


210


. As such, the cover


200


is also generally L-shaped.




The cover


200


also includes a pair of top side flaps


212


extending from opposite sides of the top panel


210


, a back flap


214


extending from a back edge of the top panel


210


, and a pair of front side flaps


222


extending from opposite sides of the front panel


220


. The top side flaps


212


extend downward from the top panel


210


and are preferably oriented generally perpendicular to the top panel


210


. The back flap


214


is configured to extend generally downward from the top panel


210


and is pivotable relative to the top panel


210


about the back edge thereof. The front side flaps


222


extend rearward from the front panel


220


and are preferably oriented generally perpendicular to the front panel


220


. As such, each of the top side flaps


212


are secured to an adjacent one of the front side flaps


222


by, for example, adhesive, tape, or staples.




An alternate embodiment of the shipping and display container


10


is shown in FIG.


7


. In this embodiment, the shipping and display container


10


includes the tray


100


and the cover


200


(both as previously described), and an interior support member


300


. As shown in

FIG. 7

, the interior support member


300


includes a pair of spaced side panels


302


and an inner panel


304


extending between the side panels


302


. The inner panel


304


is preferably oriented generally perpendicular to and generally bisects each of the side panels


302


. Accordingly, the interior support member


300


is positionable on the tray


100


to provide additional support to the shipping and display container


10


when in the shipping and storage configuration. Furthermore, the interior support member


300


is removable from the tray


100


to permit unobstructed viewing of the packaged products P when the shipping and display container


10


is in the support and display configuration.




In one preferred embodiment, the interior support member


300


includes a first inner panel


310


having a pair of first side flaps


312


extending therefrom and a second inner panel


320


having a pair of second side flaps


322


extending therefrom. The first side flaps


312


extend from opposite sides of the first inner panel


310


and are preferably orientated generally perpendicular to the first inner panel


310


. The second side flaps


322


extend from opposite sides of the second inner panel


320


and are preferably oriented generally perpendicular to the second inner panel


320


. The first inner panel


310


and the second inner panel


320


are preferably joined along a top edge thereof.




The interior support member


300


has been described and depicted as preferably being an H-shaped divider. Alternatively, the interior support member


300


can assume another partition/divider configurations. The interior support member


300


can be tube-shaped, as shown in FIG.


8


.




The tray


100


and the cover


200


can be sized to accommodate a variety of different quantities, sizes, types, and configurations of packaged products P, especially packaged food products, such as cereals, snack foods, dried fruit products, etc. In addition, the packaged products P can be packaged as individual, relatively rigid boxes or cartons or individual bags or soft-side packages. When the packaged products P are packaged as individual bags or soft-side packages, for example, the interior support member


300


can be used to provide additional support and stability for the shipping and display container


10


as well as additional protection for the packaged products P by closing the partially opened opposite sides


14


of the shipping and display container


10


when in the shipping and storage configuration.




In

FIGS. 9

,


10


, and


11


, blanks


101


,


201


, and


301


for forming the tray


100


, the cover


200


, and the interior support member


300


of the alternate embodiment, respectively, of the shipping and display container


10


are shown. Each of the blanks


101


,


201


, and


301


is preferably formed from fiberboard, and more particularly, corrugated cardboard. A preferred direction of corrugation orientation is shown in the figures. It is, however, within the scope of the present invention to use single ply material, depending on the weight of the packaged products P to be loaded within the shipping and display container


10


. Each of the blanks


101


,


201


, and


301


is preferably die-cut from a sheet of material with solid lines


150


,


160


;


250


,


260


; and


350


, respectively, representing cut lines and dashed lines


140


,


240


, and


340


, respectively, representing fold lines. Each of the fold lines, also referred to as scores or scorelines, are formed by impressions or creases made in the material to help position and facilitate folds.




As shown in

FIG. 9

, the blank


101


for forming the tray


100


includes the bottom panel


110


, the back panel


120


which is integral with and adjacent to the bottom panel


110


along the back edge thereof, and the front panel


130


which is integral with and adjacent to the bottom panel


110


along the front edge thereof. Fold lines


140


, slits


150


, and slots


160


are provided to facilitate bending and folding of the back panel


120


, the back side flaps


122


, the front panel


130


, the side flaps


132


, and the bottom side flaps


112


, relative to each other.




A back fold line


140




a


is formed between the back panel


120


and the bottom panel


110


along the back edge of the bottom panel


110


and a front fold line


140




b


is formed between the front panel


130


and the bottom panel


110


along the front edge of the bottom panel


110


. The bottom side flaps


112


are integral with and extend outward from opposite side edges of the bottom panel


110


wherein a bottom side fold line


140




c


is formed between one of the bottom side flaps


112


and the bottom panel


110


along one side edge thereof and a bottom side fold line


140




d


is formed between another of the bottom side flaps


112


and the bottom panel


110


along an opposite side edge thereof. In addition, the back side flaps


122


are integral with and extend outward from opposite side edges of the back panel


120


wherein a back side fold line


140




e


is formed between one of the back side flaps


122


and the back panel


120


along one side edge thereof and a back side fold line


140




f


is formed between another of the back side flaps


122


and the back panel


120


along an opposite side edge thereof. Furthermore, the front side flaps


132


are integral with and extend outward from opposite side edges of the front panel


130


wherein a front side fold line


140




g


is formed between one of the front side flaps


132


and the front panel


130


along one side edge thereof and a front side fold line


140




h


is formed between another of the front side flaps


122


and the front panel


130


along an opposite side edge thereof.




The slits


150


include a pair of back slits


152


each formed between one of the back side flaps


122


and one of the bottom side flaps


112


, and a pair of front slits


154


each formed between one of the front side flaps


132


and one of the bottom side flaps


112


. The slots


160


include a pair of back slots


164


each formed between one of the back side flaps


122


and one of the bottom side flaps


112


, and a pair of front slots


166


each formed between one of the front side flaps


132


and one of the bottom side flaps


112


. Each of the slots


160


is formed by a first cut


161


, a second cut


162


spaced from the first cut


161


, and a third cut


163


extending between the first cut


161


and the second cut


162


.




In one preferred embodiment, a portion of the slits


150


constitutes the first cut


161


. Having a portion of the slits


150


constitute the first cut


161


produces stable and sturdy corners when the back panel


120


, the back side flaps


122


, the front panel


130


, the front side flaps


132


, and the bottom side flaps


112


are bent and folded, relative to each other. As such, each of the slots


160


is defined by the first cut


161


which is formed by a portion of one of the slits


150


, the second cut


162


which is formed in the bottom side flaps


112


, and the third cut


163


which is also formed in the bottom side flaps


112


. Accordingly, opposite side edges of the bottom side flaps


112


are aligned with the front panel


130


and the back panel


120


, respectively, when the tray


100


is formed from the blank


101


by folding along the fold lines


140


and securing the adjacent side flaps together. Aligning the opposite side edges of the bottom side flaps


112


with the front panel


130


and the back panel


120


, respectively, provides increased longitudinal and transverse support for the tray


100


.




As shown in

FIG. 9

, the back panel


120


has a dimension D


1


extending perpendicular to the back edge of the bottom panel


110


and the front panel


130


has a dimension D


2


extending perpendicular to the front edge of the bottom panel


110


. In addition, each of the bottom side flaps


112


have a dimension D


3


extending perpendicular to the side edges of the bottom panel


110


. In one preferred embodiment, the dimension D


2


of the front panel


130


is equal to the dimension D


3


of the bottom side flaps


112


(D


2


=D


3


) and the dimension D


1


of the back panel


120


is greater than both the dimension D


2


of the front panel


130


and the dimension D


3


of the bottom side flaps


112


(D


1


>D


2


and D


1


>D


3


). In addition, the back slits


152


are offset from the back fold line


140




a


and the front slits


154


are offset from the front fold line


140




b


. Furthermore, the bottom side fold line


140




c


is offset from both the back side fold line


140




e


and the front side fold line


140




g


, and the bottom side fold line


140




d


is offset from both the back side fold line


140




f


and the front side fold line


140




h.






As shown in

FIG. 10

, the blank


201


for forming the cover


200


includes the top panel


210


and the front panel


220


which is integral with and adjacent to the top panel


210


along the front edge thereof. In addition, the back flap


214


is integral with and extends outward from the top panel


210


along the back edge thereof. Fold lines


240


, slits


250


, and slots


260


are provided to facilitate bending and folding of the front panel


220


, the front side flaps


222


, the top side flaps


212


, and the back flap


214


, relative to each other.




A front fold line


240




a


is formed between the front panel


220


and the top panel


210


along the front edge of the top panel


210


and a back fold line


240




b


is formed between the back flap


214


and the top panel


210


along the back edge of the top panel


210


. The top side flaps


212


are integral with and extend outward from opposite side edges of the top panel


210


wherein a top side fold line


240




c


is formed between one of the top side flaps


212


and the top panel


210


along one side edge thereof and a top side fold line


240




d


is formed between another of the top side flaps


212


and the top panel


210


along an opposite side edge thereof. In addition, the front side flaps


222


are integral with and extend outward from opposite side edges of the front panel


220


wherein a front side fold line


240




e


is formed between one of the front side flaps


222


and the front panel


220


along one side edge thereof and a front side fold line


240




f


is formed between another of the front side flaps


222


and the front panel


220


along an opposite side edge thereof.




The slits


250


include a pair of front slits


252


each formed between one of the front side flaps


222


and one of the top side flaps


212


. The slots


260


include a pair of front slots


264


each formed between one of the front side flaps


222


and one of the top side flaps


212


. Each of the slots


260


is formed by a first cut


261


, a second cut


262


spaced from the first cut


261


, and a third cut


263


extending between the first cut


261


and the second cut


262


.




In one preferred embodiment, a portion of the slits


250


constitutes the first cut


261


. Having a portion of the slits


250


constitute the first cut


261


produces stable and sturdy corners when the front panel


220


, the front side flaps


222


, and the top side flaps


212


are bent and folded, relative to each other. As such, each of the slots


260


is defined by the first cut


261


which is formed by a portion of one of the slits


250


, the second cut


262


which is formed in the top side flaps


212


, and the third cut


263


which is also formed in the top side flaps


212


. Accordingly, one side edge of each of the top side flaps


212


is aligned with the front panel


220


when the cover


200


is formed from the blank


201


by folding along the fold lines


240


and securing the adjacent side flaps together. Aligning the side edge of each of the top side flaps


212


with the front panel


220


provides increased longitudinal and transverse support for the cover


200


.




As shown in

FIG. 10

, the front panel


220


has a dimension D


4


extending perpendicular to the front edge of the top panel


210


and the back flap


214


has a dimension D


5


extending perpendicular to the back edge of the top panel


210


. In addition, each of the top side flaps


212


have a dimension D


6


extending perpendicular to the side edges of the top panel


210


. In one preferred embodiment, the dimension D


4


of the front panel


220


is greater than both the dimension D


5


of the back flap


214


and the dimension D


6


of the top side flaps


212


(D


4


>D


5


and D


4


>D


6


). In addition, the front slits


252


are offset from the front fold line


240




a.






As shown in

FIG. 11

, the blank


301


for forming the interior support member


300


of the alternate embodiment includes the first inner panel


310


and the second inner panel


320


which is integral with and adjacent to the first inner panel


310


. Fold lines


340


and slits


350


are provided to facilitate bending and folding of the first inner panel


310


, the first side flaps


312


, the second inner panel


320


, and the second side flaps


322


relative to each other. First side flaps


312


are integral with and extend outward from opposite side edges of the inner panel


310


wherein a fold line


340




a


is formed between one of the first side flaps


312


and the first inner panel


310


along one side edge thereof and a fold line


340




b


is formed between another of the first side flaps


312


and the first inner panel


310


along an opposite side edge thereof. Second side flaps


322


are integral with and extend outward from opposite side edges of the second inner panel


320


wherein a fold line


340




c


is formed between one of the second side flaps


322


and the second inner panel


320


along one side edge thereof and a fold line


340




d


is formed between another of the second side flaps


322


and the second inner panel


320


along an opposite side edge thereof. Slit


352


is formed between the first inner panel


310


and the second inner panel


320


and fold lines


340




e


and


340




f


are formed at opposite ends of the slit


352


between the first inner panel


310


and the second inner panel


320


. In addition, slits


354


and


356


are formed between the first side flaps


312


and the second side flaps


322


.




In use, the tray


100


, the cover


200


, and the interior support member


300


of the alternate embodiment are formed from the blanks


101


,


201


, and


301


, respectively, by folding along the fold lines


140


,


240


, and


340


, respectively, and securing the adjacent side flaps together, as previously described. Thereafter, the packaged products P are positioned on the tray


100


. If additional support or protection is desired, the interior support member


300


is positioned on the tray


100


either before or after the packaged products P are positioned on the tray


100


. Next, the cover


200


is positioned over the tray


100


and the packaged products P. Thereafter, each of the front side flaps


222


of the cover


200


are releasably secured to an adjacent one the bottom side flaps


112


of the tray


100


and the back flap


214


of the cover


200


is releasably secured to the back panel


120


of the tray


100


by, for example, adhesive, tape, or staples. As such, the shipping and storage configuration of the shipping and display container


10


, as shown in

FIGS. 3A and 3B

, is established. Accordingly, the shipping and display container


10


, loaded with the packaged products P, can be transported or shipped to a desired location and stored in a convenient manner, such as stacking.




In the shipping and storage configuration, the interior support member


300


, if used, provides additional support and stability for the shipping and display container


10


. This additional support and stability permits increased stacking height in a storage location. In a warehouse, for example, multiple shipping and display containers


10


can be safely stacked upon each other thereby occupying less space and thus reducing distribution costs. In addition, the side panels


302


of the interior support member


300


provide additional protection for the packaged products P by closing the partially opened opposite sides


14


created by the tray


100


and the cover


200


when the shipping and display container


10


is in the shipping and storage configuration. Furthermore, in the shipping and storage configuration, the front panel


220


of the cover


200


covers the front panel


130


of the tray


100


. The front panel


220


, therefore, protects the indicia


136


from being marred or damaged during shipping and storage of the shipping and display container


10


.




To display the packaged products P, the back flap


214


is released from the back panel


120


and the front side flaps


222


are released from the bottom side flaps


112


. Next, the cover


200


is removed from the tray


100


. As such, the support and display configuration of the shipping and display container


10


, as shown in

FIGS. 4A and 4B

, is established. Thereafter, the tray


100


, including the packaged products P, can be conveniently positioned in a display location, for example, on a shelf or stand. Accordingly, the packaged products P are easily displayed in an appealing and attractive upright manner which permits unobstructed viewing of the packaged products P by a consumer. In addition, the back panel


120


, the back side flaps


122


, the bottom side flaps


112


, and the front panel


130


provide vertical and lateral support for the packaged products P when positioned on the tray


100


. For example, if the packaged products P are packaged as individual bags or soft-side packages, the panels and flaps support the packaged products P in an upright display position.




In one preferred embodiment, adhesive, such as hot melt adhesive, and more specifically, UltraMount adhesive, is used to releasably secure each of the front side flaps


222


of the cover


200


to an adjacent one the bottom side flaps


112


of the tray


100


, and to releasably secure the back flap


214


of the cover


200


to the back panel


120


of the tray


100


. Preferably, a generally concentrated area of adhesive is provided between an interior surface of a lower portion of each of the front side flaps


222


of the cover


200


and an exterior surface of a front portion of an adjacent one the bottom side flaps


112


of the tray


100


, and generally spaced concentrations of adhesive are provided between an interior surface of the back flap


214


of the cover


200


and an exterior surface of an upper portion of the back panel


120


of the tray


100


. As such, a handler of the shipping and display container


10


can conveniently and easily release the back flap


214


from the back panel


120


and the front side flaps


222


from the bottom side flaps


112


. The handler, for example, can insert his or her hand between the back flap


214


and the back panel


120


and pull up and out on the back flap


214


to release the back flap


214


from the back panel


120


and then continue to pull the cover


200


up and forward to release the front side flaps


222


from the bottom side flaps


112


. Using adhesive to secure the cover


200


to the tray


100


, therefore, permits convenient and easy opening of the shipping and display container


10


without a knife or sharp implement, thus eliminating the potential for possibly cutting the packaged products P.




The shipping and display container


10


provides a single container which facilitates shipping and storage of several individually packaged products as well as support and display of the packaged products for consumer purchase. In doing so, the shipping and display container


10


provides improved protection for the packaged products throughout distribution and enhances display of the packaged products in a sales environment. Furthermore, the shipping and display container


10


does so while utilizing less material than current containers, thereby reducing material cost.




Although specific embodiments have been illustrated and described herein for purposes of description of the preferred embodiment, it will be appreciated by those of ordinary skill in the art that a wide variety of alternate and/or equivalent implementations calculated to achieve the same purposes may be substituted for the specific embodiments shown and described without departing from the scope of the present invention.



Claims
  • 1. A shipping and display container, comprising:a tray including a tray bottom panel, a tray back panel, and a tray front panel, the tray back panel extending upward from the tray bottom panel along a back edge thereof, the tray front panel extending upward from the tray bottom panel along a front edge thereof, the tray including a pair of bottom side flaps each extending upward from the tray bottom panel along opposite side edges thereof, the tray back panel extending upward beyond the tray front panel and the bottom side flaps; and a cover positionable over the tray in a storage configuration and removable from the tray in a display configuration, the cover including a cover top panel, a cover front panel extending downward from the cover top panel along a front edge thereof, and a top back flap configured to extend generally downward from the cover top panel along a back edge therof and pivot relative to the cover top panel about the back edge thereof, wherein the cover is configured such that in the storage configuration the cover front panel covers at least a portion of the tray front panel.
  • 2. The shipping and display container of claim 1, wherein the tray includes a pair of front side flaps each extending rearward from the tray front panel along opposite side edges thereof, each of the bottom side flaps being secured to an adjacent one of the front side flaps.
  • 3. The shipping and display container of claim 1, wherein the tray includes a pair of back side flaps each extending forward from the tray back panel along opposite side edges thereof, each of the bottom side flaps being secured to an adjacent one of the back side flaps.
  • 4. The shipping and display container of claim 1, wherein the tray front panel includes a back surface facing the back panel and a front surface opposite the back surface, the front surface forming a display panel adapted to receive indicia thereon.
  • 5. The shipping and display container of claim 1, wherein the top back flap is secured to the tray back panel by an adhesive in the storage configuration.
  • 6. The shipping and display container of claim 5, wherein the adhesive includes at least two spaced applications of adhesive.
  • 7. The shipping and display container of claim 1, wherein the cover front panel extends downward beyond the top back flap.
  • 8. The shipping and display container of claim 1, wherein the cover includes a pair of top side flaps each extending downward from the cover top panel along opposite side edges thereof.
  • 9. The shipping and display container of claim 8, wherein the cover includes a pair of front side flaps each extending rearward from the cover front panel along opposite side edges thereof, each of the top side flaps being secured to an adjacent one of the front side flaps.
  • 10. The shipping and display container of claim 1, wherein the cover includes a pair of front side flaps each extending rearward from the cover front panel along opposite side edges thereof.
  • 11. The shipping and display container of claim 10, wherein the front side flaps extend over the bottom side flaps in the storage configuration and are secured to the bottom side flaps by an adhesive in the storage configuration.
  • 12. The shipping and display container of claim 1, wherein the cover front panel covers the tray front panel in the storage configuration.
  • 13. The shipping and display container of claim 10, wherein the top back flap of the cover is releasably secured to the tray back panel and each of the front side flaps of the cover are releasably secured to an adjacent one of the bottom side flaps of the tray in the storage configuration.
  • 14. The shipping and display container of claim 1, further comprising:an interior support member including a pair of spaced side panels and an inner panel extending between the spaced side panels, the interior support member being positionable on and removable from the tray.
  • 15. A packaged good article, comprising:a shipping and display container comprising: a tray including a tray bottom panel, a tray back panel, and a tray front panel, the tray back panel extending upward from the tray bottom panel along a back edge thereof, the tray front panel extending upward from the tray bottom panel along a front edge thereof, the tray including a pair of bottom side flaps each extending upward from the tray bottom panel along opposite side edges thereof, the tray back panel extending upward beyond the tray front panel and the bottom side flaps, and a cover positionable over the tray in a storage configuration and removable from the tray in a display configuration, the cover including a cover top panel, a cover front panel extending downward from the cover top panel along a front edge thereof, and a top back flap configured to extend generally downward from the cover top panel along a back edge thereof and pivot relative to the cover top panel about the back edge thereof, wherein the cover is configured such that in the storage configuration the cover front panel covers at least a portion of the tray front panel; and a plurality of packaged products positioned on the tray of the shipping and display container.
  • 16. The packaged good article of claim 15, wherein the tray includes a pair of front side flaps each extending rearward from the tray front panel along opposite side edges thereof, each of the bottom side flaps being secured to an adjacent one of the front side flaps.
  • 17. The packaged good article of claim 15, wherein the tray includes a pair of back side flaps each extending forward from the tray back panel along opposite side edges thereof, each of the bottom side flaps being secured to an adjacent one of the back side flaps.
  • 18. The packaged good article of claim 15, wherein the tray front panel includes a back surface facing the back panel and a front surface opposite the back surface, the front surface forming a display panel adapted to receive indicia thereon.
  • 19. The packaged good article of claim 15, wherein the top back flap is secured to the tray back panel by an adhesive in the storage configuration.
  • 20. The packaged good article of claim 19, wherein the adhesive includes at least two spaced applications of adhesive.
  • 21. The packaged good article of claim 15, wherein the cover front panel extends downward beyond the top back flap.
  • 22. The packaged good article of claim 15, wherein the cover includes a pair of top side flaps each extending downward from the cover top panel along opposite side edges thereof.
  • 23. The packaged good article of claim 22, wherein the cover includes a pair of front side flaps each extending rearward from the cover front panel along opposite side edges thereof, each of the top side flaps being secured to an adjacent one of the front side flaps.
  • 24. The packaged good article of claim 15, wherein the cover front panel covers the tray front panel in the storage configuration.
  • 25. The packaged good article of claim 15, wherein the cover includes a pair of front side flaps each extending rearward from the cover front panel along opposite side edges thereof.
  • 26. The packaged good article of claim 25, wherein the front side flaps extend over the bottom side flaps in the storage configuration and are secured to the bottom side flaps by an adhesive in the storage configuration.
  • 27. The packaged good article of claim 25, wherein the top back flap of the cover is releasably secured to the tray back panel and each of the front side flaps of the cover are releasably secured to an adjacent one of the bottom side flaps of the tray in the storage configuration.
  • 28. The packaged good article of claim 15, wherein the plurality of packaged products comprises a plurality of packaged food products.
  • 29. The packaged good article of claim 28, wherein each of the plurality of packaged food products are packaged in individual boxes.
  • 30. The packaged good article of claim 28, wherein each of the plurality of packaged food products are packaged in individual bags.
  • 31. The packaged good article of claim 15, further comprising:an interior support member including a pair of spaced side panels and an inner panel extending between the spaced side panels, the interior support member being positionable on and removable from the tray.
  • 32. A blank for forming a tray of a shipping and display container, the blank comprising:a bottom panel; a back panel adjacent to the bottom panel along a back edge thereof, the back panel having a back panel dimension extending perpendicular to the back edge of the bottom panel; a front panel adjacent to the bottom panel along a front edge thereof, the front panel having a front panel dimension extending perpendicular to the front edge of the bottom panel; a pair of bottom side flaps each extending from opposite side edges of the bottom panel, each of the bottom side flaps having a bottom side flap dimension extending perpendicular to the side edges of the bottom panel, the back panel dimension being greater than both the front panel dimension and the bottom side flap dimension; at least one pair of side flaps each extending from opposite side edges of one of the back panel and the front panel; at least one pair of slits each formed between one of the side flaps and one of the bottom side flaps; and at least one pair of slots each formed between one of the side flaps and one of the bottom side flaps, each of the slots being defined by a first cut formed by a portion of one of the slits, and a second cut spaced from the first cut and formed in one of the bottom side flaps.
  • 33. The blank of claim 32, wherein the at least one pair of side flaps includes a pair of back side flaps each extending from opposite side edges of the back panel and a pair of front side flaps each extending from opposite side edges of the front panel, and further comprising:a pair of bottom side fold lines each formed between the bottom panel and one of the bottom side flaps along the side edges of the bottom panel; a pair of back side fold lines each formed between the back panel and one of the back side flaps along the side edges of the back panel; and a pair of front side fold lines each formed between the front panel and one of the front side flaps along the side edges of the front panel, the bottom side fold lines being offset from both the back side fold lines and the front side fold lines.
  • 34. The blank of claim 33, wherein the at least one pair of slits includes a pair of back slits each formed between one of the back side flaps and one of the bottom side flaps, and wherein the at least one pair of slots includes a pair of back slots each formed between one of the back side flaps and one of the bottom side flaps, each of the back slots being defined by a first back cut formed by a portion of one of the back slits, and a second back cut spaced from the first back cut and formed in one of the bottom side flaps.
  • 35. The blank of claim 34, further comprising:a back fold line formed between the back panel and the bottom panel along the back edge of the bottom panel, the back slits being offset from the back fold line.
  • 36. The blank of claim 33, wherein the at least one pair of slits includes a pair of front slits each formed between one of the front side flaps and one of the bottom side flaps, and wherein the at least one pair of slots includes a pair of front slots each formed between one of the front side flaps and one of the bottom side flaps, each of the front slots being defined by a first front cut formed by a portion of one of the front slits, and a second front cut spaced from the first front cut and formed in one of the bottom side flaps.
  • 37. The blank of claim 36, further comprising:a front fold line formed between the front panel and the bottom panel along the front edge of the bottom panel, the front slits being offset from the front fold line.
  • 38. The blank of claim 32, wherein the front panel dimension is substantially equal to the bottom side flap dimension.
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3659707 Nilsson et al. May 1972 A
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Entry
Tops Engineering Corporation, User's Guide (Version 1.0+, Total Optimization Packaging Software), ©1994.
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