Shipping envelope

Information

  • Patent Grant
  • 6644538
  • Patent Number
    6,644,538
  • Date Filed
    Wednesday, October 4, 2000
    23 years ago
  • Date Issued
    Tuesday, November 11, 2003
    20 years ago
Abstract
A shipping envelope comprising first, second and third panels, each having a front and a back, are adjoined side to side adjacent a first fold line between the first and second panels, and a second fold line between the second and third panels. The first panel has fixed information including a return address on the front and a first adhesive on the back to secure the first panel to a shipping container. The second and third panels include one or more areas for printing a delivery address and other variable information. A second adhesive secures the first panel to another panel when the panels are folded along the first and second fold lines so that they overlie the first panel, so that the delivery address is facing out on the envelope. Advantageously, the second and third panels comprise a first ply and the first panel comprises a second ply with the first and second plies overlying one another and secured together by a third adhesive therebetween adjacent the first fold line.
Description




TECHNICAL FIELD OF THE INVENTION




This invention relates to the field of shipping labels, and, more specifically, to a shipping envelope affixable to a shipping container on which virtually any printer can print variable information, including the delivery address.




BACKGROUND OF THE INVENTION




In its most basic form, a shipping label is printed with the recipient's name and address and affixed to a shipping container in order to facilitate delivery of the shipping container. Frequently, however, it is advantageous to have more than the delivery address on the outside of a shipping container. For example, it is often desirable to have other variable information, such as a packing list and special instructions, on the exterior of the shipping container. Additionally, shippers frequently want fixed material, such as advertising and the like, to be included with every shipping container. It is also desirable to have a return shipping label included with the shipping container to facilitate returns to the original shipper.




In response to these requirements, shipping labels are generally printed onto forms, inserted into clear plastic envelopes and affixed to the exterior of the shipping container so that the recipient's name and address are visible to package handlers. Such forms are usually multiple layered, especially when advertising is included. Printing the delivery address and other variable information on the inner layers of multi-layers forms requires carbon paper between the layers (or the layers must be made of carbonless paper) and requires that an impact printer print on the outer layer. Impact printers are notoriously slow and unreliable, because the forms must have tractor-feed punched edges that often rip during printing. Further, the print from impact printers can be unclear, even on the outerlayer, and the quality of the print on the inner layer is dependent on the quality of the carbon paper and the force of the impact printer. Printing variable information on some layers and not others requires carbon paper with the ink only in certain sections. Further, it may also be necessary to remove carbon paper layers from a shipping label prior to shipping so as to eliminate the problem of extraneous marks being created on some layers. All of these factors increase the cost of multilayered shipping labels. Further, these labels must then be folded and inserted into the clear plastic envelope, frequently by hand. Therefore, there is a need in the art for a shipping label that can be clearly printed with all desired information and may be affixed to a shipping container with minimal human handling.




One object of the present invention is to provide a shipping envelope that can be printed by virtually any printer, including non-impact printers.




It is another object of the present invention to provide a shipping envelope that may be machine assembled.




It is another object of the present invention to provide a shipping envelope that can contain variable shipment information, such as packing lists, instructions, etc.




It is another object of the present invention to provide a shipping envelope that may be preprinted with fixed information, such as advertising and company identification.




It is another object of the present invention to provide a shipping envelope that includes a return label to facilitate returns to the sender.




It is a further object of the present invention to provide a one-piece, multi-purpose shipping label for ease of handling.




SUMMARY OF THE INVENTION




A shipping envelope is provided which may be printed with the delivery address and other variable information by most printers and then easily folded into the shipping envelope and affixed to a shipping container. In accordance with a preferred embodiment of this invention, first, second and third panels, each having a front and a back, are adjoined side to side by a first fold line between the first and second panels, and a second fold line between the second and third panels. The first panel has fixed information including a return address on the front and a first adhesive on the back to secure the first panel to the shipping container. The second and third panels include one or more areas for printing a delivery address and other variable information. A second adhesive, along a side of one of the panels, is adapted to secure that panel to another panel when the panels are folded along the first and second fold lines so that they overlie the first panel with the delivery address facing out on the envelope. Advantageously, the second and third panels comprise a first ply and the first panel comprises a second ply, wherein the first and second plies overlie one another with a third adhesive therebetween adjacent to the first fold line.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front view of an unfolded shipping envelope according to an exemplary embodiment of the invention;





FIG. 2

is a side view of the unfolded shipping envelope of

FIG. 1

;





FIG. 3

is a folding diagram of the shipping envelope of

FIG. 1

;





FIGS. 4 and 5

illustrate the shipping envelope of

FIG. 1

as it is folded;





FIG. 6

is a further exemplary embodiment of this shipping envelope;





FIG. 7

is a folding diagram of the embodiment of the shipping envelope of

FIG. 6

;





FIG. 8

is a front view of an unfolded shipping envelope according to another embodiment of the invention;





FIG. 9

is a side view of the shipping envelope of

FIG. 8

;





FIG. 10

is a folding diagram of the shipping envelopes of

FIG. 8

;





FIGS. 11 and 12

illustrate the shipping envelope of

FIG. 8

as it is folded;





FIGS. 13 and 14

are side views depicting folding yet another embodiment of the shipping envelope of the present invention;





FIG. 15

is a front view of another embodiment; and





FIGS. 16 and 17

are views showing folding of the embodiment of FIG.


15


.











DETAILED DESCRIPTION OF THE INVENTION




Turning to

FIGS. 1 and 2

, an exemplary embodiment of a shipping envelope is shown generally at


10


. Shipping envelope


10


comprises a plurality of adjoining panels, illustrated here as four panels,


12


,


14


,


16


and


18


, each having a front


20


and a back


22


. The panels adjoin along fold lines


24


,


26


and


28


, which are advantageously perforated. Perforations facilitate removing individual panels and detaching the panels from each other. Fold lines


24


,


26


and


28


may also be scored lines, or simply marks for folding.




In the illustrative embodiment of

FIG. 1

, the second


14


, third


16


and fourth


18


panels comprise a first ply


30


. Ply


30


may be paper, pasteboard, cardboard or other material depending upon the use. First panel


12


comprises a second ply


32


, which may also be paper, pasteboard, cardboard, etc. The first


30


and second


32


plies are joined by an adhesive


34


along overlap


36


. Alternatively, shipping envelope


10


may be a single ply.




First panel


12


includes an adhesive


38


on its back to secure shipping envelope


10


to a shipping container. Adhesive


38


may be a continuous layer of adhesive with adhesive


34


. Alternatively, adhesives


34


and


38


may be separate layers of the same or differing adhesive materials. The adhesive illustrated is pressure sensitive adhesive, with a release liner


40


thereon to prevent shipping envelope


10


from jamming or otherwise gumming up a printer, although other adhesives could be used within the scope of the invention. Release liner


40


is removable for attachment of shipping envelope


10


to a shipping container (not shown).




An adhesive strip


44


is applied to one edge of the first panel


12


to hold the envelope closed when folded. Adhesive strip


44


may be a pressure sensitive strip with a release liner


46


. Alternatively, adhesive strip


44


could be a remoistenable adhesive.




Panels


14


,


16


and


18


are folded one over another to overlie panel


12


. Adhesive strip


44


holds panels


14


,


16


and


18


to panel


12


, after release liner


46


is removed, to form shipping envelope


10


. Specifically, as shown in

FIG. 3

, panel


18


is folded at line


28


so that its front is next to the front of panel


16


. Panel


16


is folded along line


26


so that the back of panel


18


is next to the front of panel


14


. Panel


14


is folded on line


24


so that the second


14


, third


16


and fourth


18


panels overlie the first panel


12


. When folded, the front of panel


14


is next to the back of panel


18


and the back of panel


16


is on top of the front of panel


12


. Once shipping envelope


10


is folded, it is sealed to itself by adhesive strip


44


adhering the front of panel


12


to the back of panel


16


. Alternatively, a glue seal or heat seal may be used. Preferably, existing card or paper folding machines can accomplish the folding and sealing. In this manner, an envelope is formed.




Turning now to

FIG. 4

, an exemplary embodiment illustrating one potential use of this shipping envelope is shown. In this embodiment, shipping envelope


10


is preprinted with information that the shipper wants to send to all recipients (“constant” or “fixed” information). For example, the shipper's return address


48


and advertising, coupons and/or other information


50


are preprinted. Because the shipping label initially comprises a sheet, it may be further printed with variable information including indicia


52


marking a delivery address, customer numbers, shipment number, customer return address, etc. using most any sheet-feed printer or other printer or printing press. Further, a packing list


54


specific to the content of the shipping container may be printed either simultaneously with the indicia


52


or at a separate time.




In this exemplary embodiment, a computer supplies company may, for example, be sending computer parts to a purchaser. The envelope manufacturer supplies the computer supplies company with unfolded envelopes preprinted with the company's name and/or logo, as at


48


on the first panel


12


along with other information


50


. The computer supplies company then itself prints the unfolded envelope


10


with variable indicia


52


specific to the shipment to the purchaser. Panel


18


is then folded at line


28


against panel


16


, as shown by arrow


56


. Panels


16


and


18


are then folded against panel


14


, as shown by arrow


58


.




Turning now to

FIG. 5

, a shipping envelope according to this invention is shown as it is being finally folded. Panels


18


,


16


, and


14


are folded to overlie panel


12


, as shown by arrow


59


. Once folding is completed wherein the panels overlie, the panels are secured in their folded position by adhesive strip


44


. Shipping envelope


10


is ready for use, and can be affixed to a shipping container by adhesive


38


(not shown in FIG.


5


). Note that shipping address


60


is printed on the back of panel


14


, so that it is visible to package handlers after shipping envelope


10


is folded.




After the purchaser receives the package, the purchaser opens shipping envelope


10


along perforated fold lines


24


,


26


and


28


. Panel


12


remains affixed by adhesive


38


to the container. The purchaser can use the same shipping container to ship defective or unaccepted merchandise without having to relabel the shipping container as panel


12


, which contains the return address, is exposed when the shipping envelope


10


is opened.




Turning now to

FIGS. 6 and 7

, a further exemplary embodiment of a shipping envelope is shown generally at


80


. In this exemplary embodiment, a single ply


82


, having a front


84


and a back


86


, is divided into three panels


88


,


90


and


92


by fold lines


94


and


96


. Panel


88


may also be a first ply, and panels


90


and


92


may be a second ply, with the two plies having an overlap secured together by an adhesive, as in the first exemplary embodiment. Ply


82


has pressure sensitive adhesive


98


with a release liner


108


on the back of panel


88


for affixing the shipping envelope


80


to a shipping container. Adhesive strip


100


, such as a pressure sensitive strip with release liner


102


(or other adhesives, such as a remoistenable adhesive) is affixed to the front of panel


88


. A second adhesive strip


104


is affixed to the back of panel


92


(shown in phantom).





FIG. 7

depicts folding the shipping envelope of FIG.


6


. Panel


92


is folded at line


96


, and panel


90


is folded at line


94


so that panels


90


and


92


overlie panel


88


in a zig-zag shape. The panels are then affixed to each other by adhesive strips


100


and


104


(after release liners


102


,


106


are removed) at the edges to form a shipping envelope


80


. After release liner


108


is removed, shipping envelope


80


may be affixed to a shipping container.




Reference is now made to

FIGS. 8-12

, which illustrate an embodiment of the invention which is somewhat similar to the embodiment of

FIGS. 1-5

. Reference numerals have been used in

FIGS. 8-12

to refer to structure that corresponds to similar shown in

FIGS. 1-5

. Comparing the two embodiments reveals that the sole difference is that the adhesive strip


44


and release liner


46


of

FIGS. 1-5

have been moved to the third panel


16


, adjacent fold line


26


, as referenced by numerals


44


′ and


46


′. As shown in

FIGS. 10-12

, the manner in which the shipping envelope folded is precisely the same as that used with the embodiment of

FIGS. 1-5

. By comparing

FIGS. 2 and 9

it will be noted that the embodiment of

FIGS. 8-12

has the advantage of a thinner panel


12


, since this panel carries adhesive and a release liner on only one side.




A further embodiment of the shipping envelope of the present invention is shown in

FIGS. 13 and 14

. This embodiment is substantially the same in construction as that of

FIGS. 8-12

. It will be noted, however, that the manner in which the envelope is folded differs slightly. In the embodiment of

FIGS. 13 and 14

, the initial fold is at fold line


26


, with the third and fourth panels


16


and


18


overlying the second and first panels


14


and


12


, respectively. Next, the panels are folded at fold lines


24


and


28


, as shown in

FIG. 14

, and the envelope sealed by means of adhesive


44


′ securing the third panel


16


to the first panel


12


. The only difference between the construction of the embodiment of

FIGS. 13 and 14

and that of

FIGS. 8-12

which is required is that, as will be apparent from inspecting

FIG. 14

, the width of the panel


18


must be less than the width of the panel


12


by a distance at least equal to the width of the adhesive strip


44


′ so as to permit strip


44


′ to contact the first panel


12


, and seal the envelope.




Finally,

FIGS. 15-17

illustrate an embodiment of the shipping envelope which is similar to that of

FIGS. 6 and 7

. Corresponding structure in

FIGS. 15-17

has been designated by corresponding reference numerals. The only difference in structure between the embodiment of

FIGS. 15-17

and that of

FIGS. 6 and 7

is that the adhesive strip


104


′ and release liner


106


′ have been moved to the portion of panel


92


which is adjacent fold line


96


. The change in position of the adhesive


104


′ and release liner


106


′ permits the envelope to be folded in a C-fold, as shown in FIG.


16


. The completion of the fold is illustrated in FIG.


17


. As will be noted, the shipping address is moved to the back of panel


86


so that it will be visible after the envelope is attached to a container.




It is to be understood that many variations may be devised by those skilled in the art. It is, therefore, intended that such variations be included within the scope of the following claims:



Claims
  • 1. A shipping envelope for attachment to a shipping container comprising:first, second and third panels adjoined side to side, said panels each having a front and a back, said first panel being adjoined to said second panel by a first fold line and said second panel being adjoined to said third panel by a second fold line; a first adhesive on the back of said first panel for securing said first panel to a shipping container; information, including a return address, printed on the front of the first panel such that said first panel is used as a return shipping label; at least one of said second and third panels including an area for printing a delivery address thereon; a second adhesive along one side of one of said panels, wherein said second adhesive is adapted to secure said first panel to said second panel adjacent said second fold line; and a third adhesive along one side of one of said panels not containing said second adhesive, said third adhesive adapted to secure said second panel to said third panel adjacent said first fold line when said panels are folded.
  • 2. The shipping envelope of claim 1, wherein said area for printing a delivery address is on the front of said third panel.
  • 3. A shipping envelope for attachment to a shipping container comprising:first and second plies, each of said plies having a front and a back and with overlying portions secured together by a first adhesive; said second ply forming a first panel with said overlying portion of said first ply; said first ply forming second and third panels with a second fold line therebetween, and having a first fold line between said first and second panels; a second adhesive on the back of said first panel for securing said first panel to a shipping container; information, including a return address, printed on the front of said first panel such that said first panel is used as a return shipping label; an area on said first ply for printing variable information comprising a delivery address; and a third adhesive along a side of the front of said first panel and a fourth adhesive along a side of the back of said third panel for securing said second panel to said first panel when said second panel is folded over said first panel and securing said third panel to said second panel for forming an envelope with said delivery address facing outwardly.
  • 4. A shipping envelope for attachment to a shipping container comprising:first, second and third panels adjoined side to side, said panels each having a front and a back, said first panel being adjoined to said second panel by a first fold line and said second panel being adjoined to said third panel by a second fold line; a first adhesive on the back of said first panel for securing said first panel to a shipping container; a return address printed on the front of said first panel such that said first panel is used as a return shipping label; at least one of said second and third panels including an area for printing a delivery address thereon; a second adhesive along one side of one of said panels, wherein said second adhesive is adapted to secure said first panel to said second panel adjacent said second fold line; and a third adhesive along one side of one of said panels not containing said second adhesive, said third adhesive adapted to secure said second panel to said third panel adjacent said first fold line when said panels are folded.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 09/224,639, filed Jan. 6, 1999.

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