The present disclosure relates generally to the packaging and shipping of bottles, such as glass bottles. More specifically, the present disclosure relates to a shipping insert comprised of three pieces, allowing for easy assembly within the shipping box and ensuring the secure shipment of glass wine bottles.
Packaging, shipping, or transporting glass bottles is challenging because glass is susceptible to breakage. Beyond the minimal requirement of preventing the bottles being transported from breaking during transportation, packaging systems also strive to lower the size and weight of the shipment, increase the efficiency of the assembly time, provide flexibility in the size of bottles that can be packaged, allow for a variety of bottle shapes to be shipped within the same container, and reduce costs.
Before the packaging insert of the present disclosure, packaging systems were deficient because they took too much time to assemble, did not allow for a variety of bottle shapes and sizes to be shipped within a specific box size shipping insert, did not sufficiently prevent the bottles from coming into contact with one another, and/or are bulkier and heavier than necessary.
Loose fill packing systems, such as polystyrene peanuts, may appear to provide cushioning, but can settle during transit and allow glass to touch glass or the outside of the outer box, thus contributing to damage. Other systems, such as using packing paper or Bubble Wrap®, assist in the protection of glass bottles, but can be burdensome when assembling and inefficient in maximizing shipping space. Molded shipping inserts (foam or card board), while generally effective, do not provide versatility for allowing for a variety of bottles sizes, are cumbersome to assemble, and/or are harmful to the environment due to including more packaging than is necessary.
There is, thus, a need in the art for a shipping insert that prevents glass bottles from breaking when in transit, maximizes shipping space, minimizes shipping weight (and thus harm to the environment), reduces the assembly time of the shipment, and is a cost-effective solution.
To minimize the limitations in the cited references, and to minimize other limitations that will become apparent upon reading and understanding the present specification, the present specification discloses a new and improved shipping insert.
In one embodiment of the present disclosure, the bottles to be shipped can be placed into the insert system either with or without the middle insert being fitted with the bottom insert.
In a preferred embodiment, the middle insert matingly, but removably, fits with the bottom insert such that the middle insert is held in place as bottles are loaded or unloaded from the box. In this manner, the box may be efficiently and expeditiously loaded.
In another embodiment, one or more bottles can replace those bottles already within the receptacle of the bottom tray, regardless of the difference in size of bottles, thus allowing flexibility to change assembly order. The apertures of the middle insert preferably fit with wide and skinny bottles.
In a preferred embodiment, the shipping insert is made of molded wood (paper) pulp.
In another embodiment, the shipping insert is made of pre-molded polystyrene (or foam).
The present disclosure creates a very strong system that performs exceptional in drop testing.
The present disclosure allows for the use of the same shipping insert for bottles of varying heights and widths. This may be achieved because the center divider fixes the top tray in position and the bottles are independently confined in a protective cavity.
The present disclosure results in reduced costs to ship bottle because the shipping insert may be used with a variety of bottle sizes. This means that like bottles are not required to all be shipped in the same box and multiple shipping insert types do not need to be purchased by the shipper.
The present disclosure results in reduced costs, because there are less pieces to assemble, when compared to the prior art.
The present system utilizes three molded (paper) fiber components: a top tray, a center divider, and a bottom tray. All three components are placed in a corrugated shipper box when assembled. The system can be used with a wide range of bottles, and due to the construction, the user may use the same shipper box regardless of bottle height. This is achievable because the center divider fixes the top tray in position and the bottles are independently floating in a protective cavity within the shipping insert of the present disclosure.
The center divider preferably locks into the bottom tray. This improves assembly time and gives fulfillment houses the flexibility to change assembly order. By also locking the center divider into the bottom tray the users may reduce the footprint (size) of the center divider and lower materials costs. It also creates a very strong system that has exceptional performance in drop testing.
One embodiment may be a shipping insert for shipping bottles, comprising: a bottom tray; a center divider; and a top tray; wherein the bottom tray has a top surface and a bottom surface, wherein the top surface comprises a plurality of base receptacles that engage with and removably hold a plurality of bottles; wherein the plurality of base receptacles may comprise at least one of: one or more raised lips; one or more center supports; or combinations thereof; wherein the center divider may comprise a top surface and a bottom surface, wherein the top surface may comprise one or more supporting side extensions, one or more top center supports, and a plurality of openings; wherein the center divider may matingly, but removably, engage and align with the bottom tray, such that the center divider is centered on the bottom tray and remains substantially in place when the plurality of bottles are loaded or unloaded into the shipping insert; wherein the top tray comprises an inner surface and an outer surface, wherein the inner surface comprises a plurality of neck receptacles, one or more side walls, and one or more raised segments; wherein one or more side walls and the one or more raised segments comprise one or more shoulders; wherein the plurality of neck receptacles may be configured to engage a neck of the plurality of bottles and wherein the one or more shoulders may be configured to engage a shoulder of the plurality of bottles; and wherein the plurality of neck receptacles, when the insert is assembled, may be in alignment with the openings of the center divider and the base receptacles of the bottom tray. The center divider may fictionally connect with the bottom tray when the insert is assembled. The center divider may be connected to the bottom tray before the plurality of bottles are loaded into the insert. The center divider preferably remains connected to the bottom tray as the plurality of bottles are unloaded from the insert. The one or more raised lips may comprise one or more notches. The notches may frictionally connect with the supporting side extensions. The neck receptacles may be tapered. The center supports may vertically extend upward in a tapered manner, such that the plurality of bottles are cradled in place, but a user may easily slide the plurality of bottles in and out of the box when the top tray is not in place. The base receptacles may comprise one or more crumple protrusions and/or one or more crumple channels. Substantially all standard format wine bottles containing approximately 750 mL fit within and are held securely by the insert during shipping.
Another embodiment may be a shipping insert for shipping bottles, comprising: a bottom tray; a center divider; and a top tray; wherein the bottom tray may have a top surface and a bottom surface, wherein the top surface may comprise a plurality of base receptacles that may engage with and removably hold a plurality of bottles; wherein the plurality of base receptacles may comprise at least one of: one or more raised lips; one or more center supports; or combinations thereof; wherein the center divider may comprise a top surface and a bottom surface, wherein the top surface may comprises one or more supporting side extensions, one or more top center supports, and a plurality of openings; wherein the center divider may frictionally connect with the bottom tray, such that the center divider is centered on the bottom tray and remains substantially in place when the plurality of bottles are loaded or unloaded into the shipping insert; wherein the top tray may comprises an inner surface and an outer surface, wherein the inner surface may comprise a plurality of neck receptacles, one or more side walls, and one or more raised segments; wherein one or more side walls and the one or more raised segments may comprise one or more shoulders; wherein the plurality of neck receptacles are configured to engage a neck of the plurality of bottles and wherein the one or more shoulders are configured to engage a shoulder of the plurality of bottles; and wherein the plurality of neck receptacles, when the insert is assembled, may be in alignment with the openings of the center divider and the base receptacles of the bottom tray. The center divider may be connected to the bottom tray before the plurality of bottles are loaded into the insert. The center divider preferably remains connected to the bottom tray as the plurality of bottles are unloaded from the insert. The bottom tray may comprise at least two raised lips and wherein the at least two raised lips may each comprise one or more notches; wherein at least one or more of the one or more notches may frictionally connect with at least one or more of the supporting side extensions. The one or more top center supports may vertically extend upward in a tapered manner, such that the plurality of bottles are cradled in place, but a user may easily slide the plurality of bottles in and out of the box when the top tray is not in place. The base receptacles may comprise one or more crumple protrusions and/or one or more crumple channels. The neck receptacles may be tapered. Substantially all standard format wine bottles containing approximately 750 mL may fit within and may be held securely by the insert during shipping.
The shipping insert allows the user to only need one size of a shipping box to contain the shipping insert and said plurality of bottles, regardless as to whether said plurality of bottles are tall, short, or mixed.
One embodiment may be comprised of a bottom tray, a center divider, and a top tray. One or more bottles can be contained within the shipping insert. The bottom tray has receptacles in which the base of a bottle is inserted into. The bottom tray has raised lips that extend up around the perimeter and serve as a guide to lock the center divider in place. The center divider has supporting extensions that extend out in all four directions and engage with the raised lips of the bottom tray. The center divider has openings through which a bottle can be inserted into and walls extending up and angled down and out that provide support for the body of the bottle. The top tray has receptacles for the neck of a bottle, the entry of which is angled sharply inward before extending up, to serve as a cushion for the shoulder of the bottle. The top tray also has raised segments that rest on the top center supports of the center divider. The shipping insert is used within a shipping container. The bottom tray is inserted first into a shipping box, with the center divider placed on top of the bottom tray, and the top tray placed on top of the center divider.
It is an object of the present disclosure to overcome the limitations of the prior art.
Other features and advantages will become apparent to those skilled in the art from the following detailed description and its accompanying drawings.
The drawings show illustrative embodiments, but do not depict all embodiments. Other embodiments may be used in addition to or instead of the illustrative embodiments. Details that may be apparent or unnecessary may be omitted for the purpose of saving space or for more effective illustrations. Some embodiments may be practiced with additional components or steps and/or without some or all components or steps provided in the illustrations. When different drawings contain the same numeral, that numeral refers to the same or similar components or steps.
In the following detailed description of various embodiments, numerous specific details are set forth in order to provide a thorough understanding of various aspects of the embodiments. However, the embodiments may be practiced without some or all of these specific details. In other instances, well-known procedures and/or components have not been described in detail so as not to unnecessarily obscure aspects of the embodiments.
While some embodiments are disclosed here, other embodiments will become obvious to those skilled in the art as a result of the following detailed description. These embodiments are capable of modifications of various obvious aspects, all without departing from the spirit and scope of protection. The Figures, and their detailed descriptions, are to be regarded as illustrative in nature and not restrictive. Also, the reference or non-reference to a particular embodiment shall not be interpreted to limit the scope of protection.
In the following description, certain terminology is used to describe certain features of one or more embodiments. For purposes of the specification, unless otherwise specified, the term “substantially” refers to the complete or nearly complete extent or degree of an action, characteristic, property, state, structure, item, group of items, or result. For example, in one embodiment, an object that is “substantially” located within a housing would mean that the object is either completely within a housing or nearly completely within a housing. The exact allowable degree of deviation from absolute completeness may in some cases depend on the specific context. However, generally speaking, the nearness of completion will be so as to have the same overall result as if absolute and total completion were obtained. The use of “substantially” is also equally applicable when used in a negative connotation to refer to the complete or near complete lack of an action, characteristic, property, state, structure, item, group of items, or result. In another example, substantially all of a group of items, may include all of the items of that group, or at least all of the items of that group that re generally within the normal parameters for the items. To the extent that the group of items might include members that far exceed the normal parameters, this abnormal item might not expected to be part of substantially all the group of items.
As used herein, the terms “approximately” and “about” generally refer to a deviance of within 5% of the indicated number or range of numbers. In one embodiment, the term “approximately” and “about”, may refer to a deviance of between 1-10% from the indicated number or range of numbers.
The bottom tray 100 may have base receptacles 110 in into which the base of a bottle 400 may be removably inserted. The bottom tray 100 may have raised lips 120 that extend up around the perimeter and serve as a guide to lock the center divider 200 in place. The raised lips 120 (also referred to as edges) may comprise flat walls 130 on the sides that may come into contact with the shipping box, such that the insert 1 sits flush with the inside walls of a shipping box.
The center divider 200, as shown in
As shown in
Unless otherwise stated, all measurements, values, ratings, positions, magnitudes, sizes, locations, and other specifications that are set forth in this specification, including in the claims that follow, are approximate, not exact. They are intended to have a reasonable range that is consistent with the functions to which they relate and with what is customary in the art to which they pertain.
The foregoing description of the preferred embodiment has been presented for the purposes of illustration and description. While multiple embodiments are disclosed, still other embodiments will become apparent to those skilled in the art from the above detailed description. These embodiments are capable of modifications in various obvious aspects, all without departing from the spirit and scope of protection. Accordingly, the detailed description is to be regarded as illustrative in nature and not restrictive. Also, although not explicitly recited, one or more embodiments may be practiced in combination or conjunction with one another. Furthermore, the reference or non-reference to a particular embodiment shall not be interpreted to limit the scope of protection. It is intended that the scope of protection not be limited by this detailed description, but by the claims and the equivalents to the claims that are appended hereto.
Except as stated immediately above, nothing that has been stated or illustrated is intended or should be interpreted to cause a dedication of any component, step, feature, object, benefit, advantage, or equivalent, to the public, regardless of whether it is or is not recited in the claims.
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Number | Date | Country | |
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20190100347 A1 | Apr 2019 | US |