This invention is directed to a fire resistant shirt having a front that is reinforced to protect the torso of the wearer.
Workers in many industries may be subjected to sudden thermal flashes directly toward the front of the workers' bodies. Electrical workers, for example, may experience an electric arc of great thermal intensity. This is particularly damaging to female workers because their brassieres may ignite outright, or the fabric and underwire melt or burn, causing severe injury. The traditional market solution has been to require female employees who are exposed to these types of danger to wear a brassiere made of a fire resistant fabric. This solution is problematic for the employer because such brassieres are expensive and are often difficult to fit and procure. This solution also causes problems for female employees because these brassieres are made from a fabric having fire resistant fibers, which is heavier, stiffer, more uncomfortable, and more cumbersome than a female employee's regular brassiere fabric.
Typical fire resistant shirts have an arc thermal performance value (ATPV) between 4.2 and 5.6 calories per square centimeter. The highest scoring shirts that are presently commercially available are made from a fire resistant fabric sold under the trademark INDURA ULTRA SOFT®, and weighing 7.0 ounces per square yard. This fabric has an ATPV of approximately 8.3 calories per square centimeter, which is desirable for constructing conventional fire resistant shirts. Conventional shirts manufactured from this fabric, however, can be heavy and hot. Heavier clothing, especially clothing made from fire resistant material, tends to trap heat and result in excessive perspiration (which can conduct electricity), heat exhaustion, heat stroke, or other serious medical conditions that affect an employee's judgment and dexterity on the job.
Accordingly, there is a need for a fire resistant shirt with a construction that provides maximum protection, flexibility, comfort and ventilation while still meeting applicable safety standards. There is also a need for such a fire resistant shirt that provides specialized protection to females. There is a further need for a fire resistant shirt that is economical to manufacture. Still further, there is a need for a fire resistant shirt that can be worn without additional garments protecting a wearer's torso. It is to these needs and others that the present invention is directed.
The present invention is directed toward a flame resistant shirt that provides necessary protection for a wearer by using two or more layers of fire resistant fabric strategically located across the front of the shirt. The layers or plies of fabric greatly increase the frontal resistance of the shirt to the thermal effects of an electric arc, and provide significantly more protection than a single ply of fire resistant fabric, with a minimum increase in weight. Two or more plies of fabric used in accordance with the present invention are especially beneficial when applied to the front of the shirt for a number of reasons. For example, accidents involving electric arcs in work situations generally occur while an affected employee is working with his or her hands on a given task, and therefore generally occur in front of the employee. Infrared energy is the primary heat energy resulting from an electric arc. The arc travels in a straight line and generally does not affect the back of a shirt. Also, most employees wear arc-rated gloves that extend to the elbow and often additionally wear full rubber sleeves that extend from the wrists to the top of the shoulders. These rubber sleeves are held in place with a strap that buckles around the back of the shoulders. The gloves and sleeves leave an unprotected zone from the chest to the abdomen of a wearer, leaving a fire resistant shirt as the primary means of protection.
Many arc-rated rubber sleeves and gloves have an ATPV ranging from 25 to 100 calories per square centimeter. Thus, the main purpose for wearing long sleeved shirts under these rubber sleeves and gloves is not for added protection, but rather for the comfort of the wearer. Constructing the sleeves from a lighter weight material best suits this purpose. Accordingly, the sleeves of the shirt of the present invention can be constructed from one or more plies of varying lengths relative to each other, and the one or more plies can comprise varying materials for the comfort and safety needs of the wearer. Likewise, the overall length of the sleeves can vary to enhance the comfort and safety needs of the wearer. An exemplary embodiment of the shirt in accordance with the present invention includes a double layer of fire resistant fabric on the front panels, and sleeves comprised of a single layer of fire resistant fabric, which allows the wearer to have increased dexterity.
Constructing a fire resistant shirt with two or more layers of fire resistant fabric on the front yields greatly increased protection in the chest/abdomen area with greater breathability and reduced heat retention. This construction also provides a manufacturer with the ability to use one or more layers of lighter material in strategic areas on the shirt instead of using a heavier-weight fire resistant fabric to construct the entire shirt. An exemplary embodiment of the shirt in accordance with the present invention comprises a single layer of fire resistant fabric used to construct the sleeves and the rear portion of the shirt. This construction allows for increased heat ventilation of the back and shoulders of the wearer, and reduces the risks associated with heat build-up. Alternatively, a manufacturer can strategically use fabric or material with or without fire resistance in various areas on the shirt that are not likely to encounter a thermal arc.
The shirt in accordance with the present invention facilitates easier enforcement of fire resistant uniform policies, which can be problematic for an employer of both male and female employees. For example, it is difficult to ascertain whether a female employee is wearing a Nomex IIIA® brassiere or whether a male employee wearing a proper undershirt underneath a conventional fire resistant shirt. The shirt of the present invention can bear a distinctive insignia to allow an employer to readily determine the shirt's arc rating, and thus determine whether an employee is compliant with the employer's fire resistant uniform policies.
The benefits of the construction of the shirt extend to numerous other applications, and the exemplary embodiments described herein are in no way intended to be limited solely to shirts for female wearers, nor solely to the type of sewing construction utilized in the attached drawings as being the definitive means of construction. The shirt can be constructed by other joining or sewing methods known in the art, and by other conventional means of adhesion. By way of example, some drawings illustrate a double ply construction that includes the entirety of the front panels, however, the front panels may be constructed of multiple layers of varying lengths to better accommodate job requirements.
In one embodiment, the front panels comprise first plies of fire resistant fabric extending from the shoulder seams of the front panels of the shirt to a terminus at the bottom edge of the front portion of the shirt. Second plies of fire resistant fabric extend from the shoulder seams of the front panels of the shirt to a terminus located above the bottom edge of the front portion of the shirt. This construction can reduce the cost of the shirt, and can further reduce heat retention.
These features, and other features and advantages of the present invention will become more apparent to those of ordinary skill in the relevant art when the following detailed description of the preferred embodiments is read in conjunction with the appended drawings in which like reference numerals represent like components throughout the several views.
Illustrative embodiments of the shirt according to the present invention are shown in
In one embodiment, the front portion 1a of the shirt 1 comprises the top ply 7a and the bottom ply 7b (
Although opposing surface areas of the plies 7a and 7b are stitched together along certain seams, are generally adjacent one another, and are in contact at their opposing faces, the plies 7a and 7b are otherwise continuously unbonded to each other along the surface areas of their opposing faces. The continuously unbonded plies 7a and 7b provide an air space for additional protection to the wearer. Conventional plies that are continuously bonded or bonded over at least a portion of one or more opposing faces, for example using flammable adhesives, rivets, or additional stitching, can create potentially unsafe conditions for the wearer. The continuously unbonded plies 7a and 7b provide the further advantage of an outer layer (ply 7a) that ablates or peels away from the inner layer (ply 7b) when exposed to a thermal arc, thus removing the thermal energy from the shirt and the wearer.
The single ply of fabric of the back portion 1b and sleeves 2a and 2b are preferably constructed of a fire resistant fabric. A “fire resistant fabric” in accordance with the present invention means that the fabric is not only generally fire or flame resistant, but also meets accepted standards applying to garments exposed to electric arcs or flash fires, like NFPA and ASTM standards. As used herein, a “fire resistant fabric” also has an ATPV of equal to or greater than 4.2 calories per square centimeter. Other fabrics commonly used for fashion and outerwear bearing some general degree of “flame resistance” (such as wool or silk, which are known in the art to be incapable of withstanding electric arcs or flash fires) are not “fire resistant fabrics” as the phrase is used herein. Such fashion fabrics (as opposed to fire resistant fabrics for protective clothing) are not suitable to construct the shirt according to the present invention.
In another embodiment of the shirt 1 in accordance with the present invention, the front portion 1a is comprised of at least two unbonded plies 7a and 7b of fire resistant fabric. The bottom edges 9 and 10 of the top ply 7a and bottom ply 7b of the left and right front panels 8 and 9 can be unstitched such that each ply 7a and 7b has an unfinished edge. This construction is especially applicable when the shirt 1 is constructed from a fire resistant knit material, or another fire resistant material that is not prone to fraying. Optionally, ply 7a can be stitched or surged individually at its bottom edge 9 to form a hem or a finished edge. Likewise, and also optionally, ply 7b can be stitched or surged at its bottom edge 10 to form a hem or a finished edge. Alternatively, the top ply 7a and the bottom ply 7b can be stitched together along the bottom edges 9 and 10 such that the plies 7a and 7b are joined to form a hem or a finished edge.
In one embodiment, the left and right front panels 108 and 107 each comprise a first ply 107a and 108a of fire resistant fabric extending from the shoulder seams 106a and 106b of the left and right front panels 108 and 107 of the shirt 101 and having lengths that terminate at the bottom edges 109 and 110 of the front portion 101a of the shirt 101. Second plies 107b and 108b of fire resistant fabric extend from the shoulder seams 106a and 106b of the left and right front panels 108 and 107 of the shirt 101 and have a terminus 126 located between the shoulder seams 106a and 106b and the bottom edges 109 and 110 of the front portion 101a of the shirt 101.
In an exemplary embodiment, and as shown in
In some cases it may be desirable to provide two or more plies of fire resistant fabric in other areas. For example, the terminus 126 of the second plies 107b and 108b can be located approximately two-thirds of the distance from the bottom edges 109 and 110 of the front portion 101a of the shirt 101 to the bottom of the arm holes 103a and 103b of the front portion 101a of the shirt 101. As another example, the terminus 126 of the second plies 107b and 108b can be located adjacent the bottom of the arm holes 103a and 103b of the front portion 101a of the shirt 101 such that the portions of the shirt 101 that would typically contact a female wearer's brassiere are provided with additional protection. In a similar fashion, the sleeves 102a and 102b can be constructed of one or more plies of fabric having different relative lengths.
The plies 107a, 108a, 107b, and 108b are stitched together at the neck opening 105, the shoulder seams 106a and 106b, and around the armholes 103a and 103b. Optionally, first plies 107a and 108a can be stitched or surged along bottom edges 109 and 110 to form a hem or a finished edge. Also optionally, second plies 107b and 108b can be stitched or surged along a terminal edge 124 to form a hem or a finished edge, or can have an unfinished terminal edge 124 where the second plies 107b and 108b are constructed of a fabric that is not prone to fraying or unraveling. Alternatively, plies 107a and 107b can be stitched together along bottom edges 109 and 110 such that the plies 107a and 107b are joined to form a hem or a finished edge. In this embodiment, the sleeves 102a and 102b, as well as the collar 104 and the back portion 101b are constructed of a single ply of fire resistant fabric. The shirt 101 provides two or more plies of fire resistant fabric where the plies are needed fore safety in the left and right front panels 108 and 107, and one ply of fire resistant fabric elsewhere.
In one embodiment, the left and right front panels 108 and 107 of the shirt 101 comprise top plies 107a and 108a and bottom plies 107b and 108b of fire resistant fabric. The neck opening 105 is at the top of the front portion 101a and a stitched hem or surged edge is along the bottom edges 109 and 110 of the shirt 101. The stitching around the neck opening 105 and along the bottom edges 109 and 110 holds together the two or more plies 107a, 108a, 107b, and 108b of fire resistant fabric, which are otherwise continuously unbonded. The left front panel 108 and right front panel 107, are joined together by overlapping button hole panel 112 (not shown) and button panel 111. Stitching along the button hole panel 112 and button panel 111 holds together the two or more plies 107a, 108a, 107b, and 108b of fabric, which can be continuously unbonded. The back portion 101b and the sleeves 102a and 102b are constructed of a single ply of fire resistant fabric.
It will be further apparent to those skilled in the art that various modifications and variations can be made to the shirt of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided that they come within the scope of the appended claims and their equivalents.
This continuation-in-part application claims benefit of U.S. patent application Ser. No. 12/433,352, filed on Apr. 30, 2009, which claims the benefit of U.S. patent application Ser. No. 11/118,888, filed on May 2, 2005.
Number | Date | Country | |
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Parent | 11118888 | May 2005 | US |
Child | 12433352 | US |
Number | Date | Country | |
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Parent | 12433352 | Apr 2009 | US |
Child | 13188906 | US |