This application relates to and claims the benefit and priority to European Patent Application No. EP17382303.0, filed May 26, 2017.
The present invention relates to suspension systems, and more specifically to shock absorber assemblies comprised in said suspension systems which damp and absorb the irregularities of the terrain on which the vehicle is traveling.
Vehicles, such as cars, trucks, motorcycles, etc., are equipped with a suspension system which is made up of an assembly of elements which absorb irregularities of the terrain on which the vehicle is traveling in order to increase vehicle comfort and control. The suspension system acts between the chassis and the wheels, which directly receive the irregularities of the surface being traveled on.
A suspension system usually comprises a shock absorber, with its corresponding rod or shaft, and there being assembled in said rod, for example, a spring, a top mount for attaching the suspension system to the vehicle chassis, and a compressible jounce bumper for absorbing vibrations and irregularities of the terrain, recovering its initial shape once irregularities of the terrain or vibrations have ceased.
EP3070364 A1 discloses a shock absorber assembly for a suspension system of a vehicle comprising a top mount and a jounce bumper. The jounce bumper comprises a main body and a fixing element. The main body is manufactured in an elastic material and the fixing element in a material harder than the former. The jounce bumper is fixed to the top mount through two flange-like elastic retaining areas arranged in the fixing element cooperating with a respective protuberance arranged in the top mount.
A shock absorber assembly is provided that according to some embodiments comprises a top mount and a jounce bumper comprising a main body manufactured in an elastic material and a fixing element manufactured in a second material that is harder than the material of the main body.
The jounce bumper is removably attached to the top mount through a retaining element housed in the fixing element and which is movable with respect to said fixing element, retaining said retaining element the fixing element in the top mount in a locking position and releasing said jounce bumper in an unlocking position.
The shock absorber assembly of the invention assures that the jounce bumper can be assembled and disassembled with respect to the top mount in a simple, quick and effective manner.
These and other advantages and features will become evident in view of the drawings and the detailed description.
The jounce bumper 1 is removably attached to the top mount 4 through a retaining element 5 housed in the fixing element 3 and which is movable with respect to a said fixing element 3. The retaining element 5 retains said fixing element 3 in the top mount 4, i.e., retains the jounce bumper 1 in a locking position, and releases said jounce bumper 1 in an unlocking position, the retaining element 5 being kept at least partially housed in the fastening element 3 in said unlocking position.
The shock absorber assembly 100 of the invention assures the jounce bumper 1 can be assembled and disassembled with respect to the top mount 4 in a simple, quick and effective manner.
Accessibility to components of the vehicles is known to be limited and to offer little visibility in vehicle assembly factories or in vehicle repair garages. With the shock absorber assembly 100 of the invention, assembly operators can readily determine where the retaining element 5 is by simply touching the shock absorber assembly 100 with their hands and can comfortably pull on the retaining element in order to release the jounce bumper 1 or to push it in order to fix the jounce bumper 1. As will be described in detail below, this fixing is a robust and reliable fixing performed in a quick and secure manner.
The retaining element 5 according to one embodiment is slidable on the fixing element 3 in a substantially perpendicular direction to the axial direction of the fixing element 3, moving from the locking position to the unlocking position pulling the retaining element 5 and moving from the unlocking position to the locking position by pushing said retaining element.
According to one embodiment, the top mount 4 is made of metal, for example aluminum, although it can also be manufactured of a resistant plastic or any other resistant material, resistant being understood as a material the hardness of which measured on the Shore scale is within the D scale or higher. As previously discussed, the main body 2 according to the one embodiment is manufactured of an elastic material, preferably a foam elastomer or rubber, the hardness of which measured on the Shore scale is within the A scale or lower. The fixing element 3 of the jounce bumper 1, however, is manufactured of a material the hardness of which measured on the Shore scale is greater than the A scale, preferably being within the D scale or higher.
Therefore, since the fixing element 3 is manufactured of a material that is harder than the material of the main body 2, correct assembly of the jounce bumper 1 in the top mount 4 is assured since both parts are rigid elements, and therefore correct operation of the suspension system of the vehicle is assured.
According to one embodiment, the main body 2 is made of rubber or foam elastomer, preferably polyurethane foam, and the fixing element 3 is preferably made of plastic, for example a thermoplastic polymer, such as, for example, polypropylene with or without fiber, polyamide 6 with or without fiber, polyamide 66 with or without fiber, polyamide 46 with or without fiber, polyphthalamide (PPA), polybutylene terephthalate (PBT), polyethylene (PE) or a combination thereof.
During the vehicle assembly process, the suspension system is usually assembled to generate a sub-assembly which is then attached to the rest of the vehicle through the top mount 4, i.e., the suspension system is attached to the vehicle chassis through said top mount 4. It is important for the jounce bumper 1 to be placed correctly in the top mount 4 for it to work correctly.
However, when transporting vehicles to dealerships, after the final assembly of the vehicle, the jounce bumper 1 and the top mount 4 are usually decoupled and an intermediate part is usually placed between both parts so that the suspension of the vehicle does not suffer during transport, which can be done by boat, by rail or by road transport (mounted on a truck, trailer, etc.). With the shock absorber assembly 100 of the invention, the jounce bumper 1 is readily decoupled or disassembled from the top mount 4 without the risk of breaking any component of the shock absorber system.
By the prior art method, when the vehicle reaches its destination (i.e. the required dealership), the intermediate part is removed and the jounce bumper 1 is placed back in the top mount 4, with the drawback that at this time the suspension system is already anchored to the vehicle chassis and the suspension system assembled, complicating coupling operations. However, with the shock absorber assembly 100, the jounce bumper 1 can be easily and comfortably assembled back in the top mount 4 in an effective manner, even under these conditions, as will become evident throughout the description.
As is known, the top mount 4 is used for fixing the suspension system to the vehicle chassis. To that end, the top mount 4 comprises two side projections 15 comprising holes for being able to be anchored to the chassis, which must be kept as stable as possible in order to provide the vehicle with the desired comfort. As discussed, the top mount 4 is usually metallic, for example made of steel, iron or aluminum, and is rigid enough to withstand the loads to which it is subjected. Optionally, the top mount 4 can also be made of plastic as described. In addition, the suspension system is constantly subjected to vibrations due to irregularities of the terrain, so in order to increase comfort and control of the vehicle, said system must absorb irregularities of the terrain on which said vehicle is traveling. To that end, the suspension system comprises the main body 2 which is made of a foam elastomer material, preferably polyurethane foam, although it can also be made of rubber, which is more than 60% compressible, rapidly recovering its initial geometry when compressive loads cease. Said main body 2 is a very elastic but not very rigid part. In order for the suspension system to work correctly, the jounce bumper 1 must be well-positioned with respect to the top mount 4, which is assured with the shock absorber assembly 100 of the invention.
As shown in
Said handle 5.4 favors the user being able to easily identify, by touching with his/hers hands, where the retaining element 5 is located and to pull on it in order to move the retaining element 5 to the unlocking position, allowing disassembly of the jounce bumper 1 in said position. Conversely, by pushing the handle 5.4 or the gripping arm 5.2, the retaining element 5 is moved to the locking position, fixing the jounce bumper 1 in said position.
In addition, the top mount 4 according to one embodiment, comprises two side grooves 4.1, as seen in
Depending on the space available in the vehicle in which the shock absorber assembly 100 is assembled, the side grooves 4.1 can be arranged such that when pulling on or pushing the retaining element 5, said retaining element 5 moves according to a direction perpendicular to the side projections 15 of the top mount 4, as shown in
If there is no space for the retaining element 5 to move in that direction, then the side grooves 4.1 can be arranged such that when pulling on or pushing the retaining element 5, said retaining element 5 moves in the direction of the side projections 15 of the top mount 4, as shown in
In addition, to prevent the shock absorber assembly 100 of the invention from colliding with other components of the vehicle close to said shock absorber assembly 100, the perimeter wall 7 of the fixing element 3′ surrounding the central part 6 can optionally comprise two planar sides 18, as shown in
In a second embodiment of the top mount 4′, where said top mount 4′ comprises the same features as the described top mount 4, the side grooves 4.1 are attached to one another forming a single groove 4.1 surrounding the entire side wall 9, as shown in
In any case, the groove 4.1 or each side groove 4.1 allows at least partially housing a respective retaining arm 5.1 of the retaining element 5, such that the top mount 4 or 4′, according to any of the described embodiments, and the jounce bumper 1 are axially locked in the locking position, as will be described in detail below.
The fixing element 3 may comprise a cup-shaped central part 6, as seen in
The main body 2 may be overmolded on the fixing element 3. As seen in
According to one embodiment, the thin coat 14 can cover the upper part of the cup-shaped part 6 as well as at least part of the wall 11 of said cup-shaped part 6, as seen in
Optionally, a primer coat, i.e. a primer agent, can be previously applied to the fixing element 3 in specific areas to make it easier to attach the fixing element 3 and the main body 2, wherein said specific areas are non-deforming areas or minimally deforming areas. The fixing element 3, with the primer coat, is introduced into a mold and then the main body 2 is molded over the fixing element 3. During the curing step of the main body 2, the areas of the fixing element 3 with the primer coat react with the material of said main body 2, both parts 2 and 3 being attached by said areas.
According to one embodiment, there is a gap 12 between the main body 2 and the inner cavity 10 of the fixing element, as seen in
According to one embodiment, the fixing element 3 also comprises a perimeter wall 7 surrounding the central part 6 (see
According to one embodiment, the perimeter wall 7 of the fixing element 3 comprises at least one groove for housing the retaining element 5, which in turn comprises a first groove portion 3.1 in which the gripping arm 5.2 is housed when the retaining element 5 is arranged in the locking position (see
Each retaining arm 5.1 of the retaining element 5 may comprise a respective stop 5.3 at its free end, as shown in
According to one embodiment, said stops 5.3 of the retaining arms 5.1 are configured by means of bending the ends of said retaining arms 5.1. As seen in
The perimeter wall 7 of the fixing element 3 according to one embodiment comprises a respective abutting wall 3.3 for each stop 5.3 of the retaining element 5, such that said abutting walls 3.3 prevent the retaining element 5 from being taken out of the fixing element 3 in the unlocking position, i.e., they prevent the retaining element 5 from coming out of its housing when moved from the locking position to the unlocking position.
Said abutting walls 3.3 also fix the unlocking position of the retaining element 5 and retain the retaining element 5 in said position until the user pushes said retaining element 5 to move it to the locking position.
According to one embodiment, the abutting walls 3.3 of the fixing element 3 are arranged in a respective housing 3.5 the side walls of which constitute the abutting elements 3.3 of each stop 5.3 of the retaining element 5. Said respective housing 3.5 is arranged in a segment of the second groove portion 3.2 of the fixing element 3 in a direction perpendicular to it, as seen in
In addition, the perimeter wall 7 of the fixing element 3 according to one embodiment also comprises another abutting wall 3.4 arranged in a respective housing 3.6 for each retaining arm 5.1 of the retaining element 5, said housing 3.6 being arranged at the end, i.e., at the end of the corresponding second groove portion 3.2. Said abutting walls 3.4 fix the locking position of the retaining element 5.
Optionally, the jounce bumper 1 can comprise a protective case 17 covering the main body 2 of the jounce bumper 1, as seen in
As seen in the detail of
Said case 17 is preferably made of plastic, for example polypropylene, although other materials are not ruled out.
The case 17 can be attached to the fixing element 3 using known methods, such as gluing, welding, or by mechanical fitting, for example press fitting.
Advantageously, said case 17 is arranged below the retaining element 5, so handling the jounce bumper 1 is not hindered, i.e., the jounce bumper 1 can still be loosened or fixed when needed.
Said case 17 is useful in prolonging the service life of the main body 2 since it is protected, the risk of unwanted foreign bodies being able to damage the main body 2 being eliminated.
Since the jounce bumper 1 comprises the fixing element 3, the material of which is more rigid than that of the main body 2, allows placement of the protective case 17 without affecting the final size of the shock absorber assembly 100, i.e., the case 17 does not project beyond the maximum diameter of the jounce bumper 1 that is bound by the maximum diameter of the fixing element 3, preventing the shock absorber assembly 100 from colliding with adjacent parts within the vehicle.
The top mount 4 or 4′ according to any of the described embodiments comprises an enclosure 8 (see
The coat 14, which is made of the same material as the main body 2 covering the central part 6 of the fixing element 3, prevents friction between two rigid elements, the top mount 4 or 4′ and the fixing element 3, and therefore bothersome noises caused by friction between both parts during use of the shock absorber assembly 100 are prevented.
Said enclosure 8 is surrounded by a side wall 9 such that at least part of said side wall 9 is arranged between the perimeter wall 7 and the central part 6 of the fixing element 3, as shown in
The side grooves 4.1 of the top mount 4 or 4′ according to any of the embodiments are arranged in said side wall 9 such that each side groove 4.1 is facing the respective second groove portion 3.2 of the fixing element 3, as can be seen in
In the unlocking position, a portion of each retaining arm 5.1 of the retaining element 5 is housed in a respective second groove portion 3.2 of the fixing element as has been described. In said position the retaining element 5 is in an extended state, i.e., the separation between the retaining arms 5.1 is greater than the separation of said arms 5.1 in standby, and therefore the retaining arms 5.1 do not access the side wall 9 of the top mount 4 or 4′, see
However, in the locking position, see
According to one embodiment, the retaining element 5 is made of plastic or steel, preferably stainless steel; it is therefore considered a rigid element. To prevent bothersome noises due to friction between rigid elements, the retaining element 5 can be at least partially covered or protected by a material that absorbs vibrations and the possible noise resulting from said vibration.
In an embodiment, the retaining element 5 is covered by a layer of plastic, preferably thermoplastic urethane, commonly referred to as TPU. Preferably said coat is applied by dipping, although other techniques are not ruled out.
Alternatively, the retaining element 5 can comprise a protective plastic case, for example made of elastomer, for the purpose of eliminating the dipping process.
In a non-limiting example, the retaining arms 5.1 can be covered with said absorbent material. Optionally, the gripping arm 5.2 could also be covered with said material.
The invention also relates to the suspension system of a vehicle comprising a shock absorber, not shown in the drawings, with its corresponding rod. As discussed, the shock absorber assembly 100 according to any of the embodiments of the invention is assembled on said rod and is then attached to the chassis of the vehicle through the side projections 15 of the top mount 4 or 4′. The suspension system also comprises the remaining components required for said suspension system to work, such as springs for example (not shown in the drawings).
Number | Date | Country | Kind |
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17382303.0 | May 2017 | EP | regional |