This invention relates to the field of large caliber weapons, particularly artillery weapons, where recoil forces are a major concern. More specifically, the invention relates to muzzle brakes as applied to large caliber guns and to the use of those brakes in the control of recoil forces during firing.
Large caliber weapons deliver relatively large, heavy projectiles at relatively high velocities to distant targets. When the weapon is fired, a propellant burns and hot gasses rapidly expand in volume inside a gun barrel. The expanding gases accelerate a projectile along the length of the tubular barrel, ejecting the projectile at a high velocity from the muzzle end of the barrel. The expanding propellant gasses follow the projectile and are expelled into the atmosphere at velocities equaling or even exceeding those of the projectile, similar to an exhaust plume from a rocket. The combination of accelerating the projectile and the propellant gasses exiting the muzzle end of the gun barrel produces a large breach-directed recoil thrust (also called a recoil force or simply recoil) that is transmitted to the support structure.
Gun designers take these recoil forces into consideration during the design process, using physics principles related to conservation of momentum to predict the forces involved. Larger recoil forces generally require heavier and stronger gun components and support structures, both of which generally are more expensive. Smaller and lighter guns and support structures are not only less expensive, but they are easier to transport, which is another important consideration for gun designers.
Consequently, gun designers generally try to mitigate the recoil, and thus reduce the forces transmitted from the gun barrel to the support structure by installing or integrating a muzzle brake at or near the muzzle end of the gun barrel. A muzzle brake generally reduces the momentum of the recoiling components of a gun by diverting the flow of propellant gasses in a way that produces forces to counter the breach-directed recoil.
An early form of muzzle brake includes a series of holes drilled radially into the tubular gun barrel or an attachment to the barrel at the muzzle end. This design is sometimes referred to as a “pepper pot.” In other forms the muzzle brake may have a series of baffles perpendicular to the gun barrel axis or angled backward so that the outlet is closer to the breach end of the gun barrel than the inlet. The diverted high pressure gasses exert a force on the rearward-facing surfaces of the baffles that counteracts the recoil force created by the exhaust of the propellant gasses and the acceleration of the projectile.
The present invention is directed to a shock reduction muzzle brake for the muzzle end of a gun barrel. Upon firing a gun, rapidly expanding propellant gases accelerate a projectile along the gun barrel. As the projectile exits the barrel and passes through the muzzle brake, the de-accelerating projectile generates shock waves. These shock waves can reflect off surfaces in the gun barrel and the muzzle brake back onto the projectile. “Smart” projectiles have electronic components that typically are used to help guide the projectile more accurately to its target. These electronic components are more sensitive to shock waves, which can damage the electronic components and prevent them from performing in their intended manner.
Unlike current muzzle brake designs that reflect shock waves back onto the projectile, the present invention minimizes or eliminates these reflected shock waves. The muzzle brake provided by the invention also reduces base decompression shock on the back (base) of the projectile by increasing the decompression time and thus decreasing the magnitude of the shock wave impacting the projectile from behind as it exits the gun barrel. Reducing the shock wave also reduces tip-off (pitch and yaw) by reducing unsymmetrical forces acting on the projectile. Like previous muzzle brakes, the muzzle brake provided by the invention also reduces the recoil force transmitted to the support structure by maintaining sufficient rearward-facing surface area in the path of the propellant gases to generate a force in a forward direction to counter the rearward-acting recoil forces.
Unlike prior muzzle brakes, the shock reduction muzzle brake provided by the present invention directs the propellant gasses out of the muzzle brake without reflecting shock waves back onto the projectile as it travels through the muzzle brake. The propellant gasses enter the rear of the muzzle brake and as the gasses advance through the muzzle brake some of the gas is redirected outward and against sufficient surface area to maintain the recoil capability without reflecting the shock waves back inward into the muzzle brake and onto the projectile.
Prior muzzle brake designs also tend to use large openings that allow the pressure on the base of the projectile to decompress quickly. This creates a decompression shock on the projectile when the pressure is released. Rather than a few large openings, the muzzle brakes provided by the invention have a multitude of smaller openings so that the propellant gases are exhausted more slowly and the pressure is reduced more gradually without a sudden shock.
In one embodiment provided by the invention, a shock reduction muzzle brake includes (a) a tube that defines a path for a projectile, and (b) multiple forwardly-inclined holes extending through the side wall to divert propellant gases away from the path of the projectile, where an outlet of each hole is closer to the forward end of the tube than the inlet of the hole. The tube has a longitudinal axis extending from a rear end to a forward end, and the tube defines the side wall extending between the rear end and the forward end.
Other embodiments of the muzzle brake can include one or more of the following features: (i) where the side wall of the tube has a substantially smooth inside surface that is interrupted by flow-redirecting protrusions that extend approximately 0.1 inch (approximately 0.25 centimeter) to approximately 0.5 inch (approximately 1.3 centimeters) from the inside surface toward the axis of the tube; (ii) where the side wall of the tube includes approximately one hole per inch (approximately two-and-a-half centimeters) of length of the tube to approximately one hole per six inches (approximately fifteen centimeters) of length of the tube; and (iii) where the side wall of the tube has approximately 10% to 70% of inlet openings to the holes per unit length of the tube.
An exemplary embodiment of the muzzle brake includes a cylindrical tube with a constant inside diameter, and the propellant exhaust ports or holes through the side of the tube are inclined relative to the center line of the tube at an angle that is less than 90° with respect to the forward end of the tube. Since the holes are sloped in the forward direction relative to the axis of the gun barrel, the shock wave reflects outward rather than back into the barrel where it can impact the projectile.
According to another embodiment, the inside diameter of the muzzle brake is not constant but progressively expands toward the forward end of the tube. Small flow re-directors, which are protrusions extending inwardly from the inside surface of the tube toward the central axis, can be provided to help re-direct propellant gasses out the exhaust ports.
The foregoing and other features of the invention are hereinafter fully described and particularly pointed out in the claims, the following description and annexed drawings setting forth in detail certain illustrative embodiments of the invention, these embodiments being indicative, however, of but a few of the various ways in which the principles of the invention may be employed.
Turning now to the drawings and a detailed description of exemplary embodiments of the invention, our invention provides a shock reduction muzzle brake 100 (
As mentioned above, rapidly decelerating the projectile creates shock waves that can reflect off surfaces of the muzzle brake and damage electronic components of a smart projectile.
Although generally not considered to present a problem for conventional “dumb” projectiles, the electronic components in “smart” projectiles are more sensitive to shock waves. Consider
Like previous muzzle brakes, the shock reduction muzzle brake provided by the invention reduces the recoil force transmitted to the support structure by maintaining sufficient rearward-facing surface area in the path of the propellant gases to generate forces in an opposing direction. Unlike prior muzzle brakes, however, the shock reduction muzzle brake provided by the invention directs the propellant gasses out of the gun barrel without reflecting shock waves back onto the projectile. The result is shown in
Prior muzzle brake designs tend to use large openings that allow the pressure in the muzzle brake to decompress quickly, which creates a mechanical shock at the base of the projectile when the pressure is released. Rapid pressure release creates a base decompression shock on the back (base) of the projectile. Rather than a few large openings, the present invention provides a multitude of smaller openings so that the propellant gases are exhausted more slowly and the pressure is reduced more gradually without a sudden shock.
By increasing the decompression time the shock reduction muzzle brake also decreases the magnitude of the shock wave impacting the projectile as it exits the gun barrel, as shown in
The muzzle brake 100 also includes multiple forwardly-inclined holes 122 extending through the side wall 116 of the tube 102 to divert propellant gases and shock waves away from the path of the projectile 104. The axis of each hole 122 through the side wall 116 has an angle of less than 90° relative to the axis 110 of the tube, as measured on the forward side of the hole 122. In other words, an outlet of each hole 122 is closer to the forward end 114 of the tube 102 than the inlet of the hole 122, where the inlet is defined by an inlet opening in an inside surface 124 of the tube 102 and the outlet is defined by an outlet opening in an outside surface 126 of the tube 102.
The present invention is not limited to a muzzle brake 100 having a fixed number of holes 122. Typically, the side wall 116 of the tube 102 includes approximately one hole per inch (approximately two-and-a-half centimeters) of length of the tube 102 to approximately one hole per six inches (approximately fifteen centimeters) of length of the tube 102. The holes 122 should not be so large that the pressure drops too quickly, so the inside surface 124 of the side wall 116 of the tube 102 typically has openings that cover approximately 10% to 70% of the inside surface area, per unit length of the tube 102.
The muzzle brake 100 shown in
The propellant exhaust holes 122 passing through the side wall 116 of the tubular muzzle brake 100 can have a variety of different cross-sectional shapes. The holes 122 in the muzzle brake 100 of
While the multiple holes can have different sizes, each of the holes generally has a constant cross-sectional area along its length. Although not shown in the figures, in some embodiments the holes can change sizes or shapes along their length. For a constant-size hole, the cross-sectional area of a hole 122 in the side wall 116 of the tube 102 is constant, and the area of the opening to the hole 122 in the inside surface 124 of the tube 102 is substantially the same as the area of opening to the hole 122 in the outside surface 126 of the tube 102.
To maintain uniform pressure across the projectile 104, the inlet openings in the inside surface 124 of the muzzle brake 100 are uniformly spaced about the circumference. Consequently, pairs of openings in the inside surface 124 of the side wall 116 preferably are diametrically opposed. In the illustrated embodiment the holes 122 are longitudinally aligned. Alternatively, the hole positions can be circumferentially rotated relative to longitudinally-adjacent holes 122 so that the holes 122 are not longitudinally aligned.
The muzzle brake 100 also includes means for securing the rear end 112 of the muzzle brake 100 to the muzzle end of a gun barrel 106 to transmit recoil-countering forces from the muzzle brake 100 to the gun barrel 106. Exemplary securing means includes mating screw threads, for example, with a threaded portion of the tube 102 mating with a corresponding threaded portion on a gun barrel 106. Alternative or additional means for securing the muzzle brake to a gun barrel are well known, including threads, clamps, screws, bolts, welds, etc. In this embodiment, the rear end 112 of the tube 102 includes a threaded portion 150 of the tube 102 that mates with a corresponding threaded portion 152 on the muzzle end of a gun barrel 106.
To provide the necessary recoil-countering force, the muzzle brake includes sufficient rearward-facing surface area 154 to interact with the propellant gases to generate the desired force in a forward direction to substantially counter the rearwardly-acting recoil force. Preferably, the combined rearward-facing surface area is sufficient to substantially counteract recoil forces created by the firing of a projectile 104 from a gun barrel 106 to which the muzzle brake 100 is connected.
Although the inside diameter of the tube 102 is substantially constant between the rear end 112 and the forward end 114 of the tube 102 in the muzzle brake 100 embodiment shown in
The muzzle brake 200 also includes means for redirecting gas flow to generate a force to counteract a recoil force. The redirecting means includes sufficient rearward-facing surface area 254 to interact with the propellant gases to generate the desired force in a forward direction to substantially counter the rearwardly-acting recoil force. The redirecting means in this embodiment includes at least one deflector vane 260 extending from an outside surface 226 of the side wall 216 of the tube 202 adjacent a forward side of a hole 222, as shown in
In the muzzle brake 100, 200 embodiments shown in
In summary, an exemplary shock reduction muzzle brake provided by the invention includes (a) a tube that defines a path for a projectile and (b) multiple forwardly-inclined holes extending through the side wall of the tube to divert propellant gases away from the path of the projectile. The tube has a longitudinal axis extending from a rear end to a forward end and defines a side wall extending between the rear end and the forward end. Thus for each forwardly-inclined hole, an outlet of the hole on the outside surface of the tube is closer to the forward end of the tube than the inlet of the hole on the inside surface of the tube. The muzzle brake also can include one or more of the following features: (i) the side wall of the tube having a substantially smooth inside surface that is interrupted by flow-redirecting protrusions that extend approximately 0.1 inch (approximately 0.25 centimeter) to approximately 0.5 inch (approximately 1.3 centimeters) from the inside surface toward the axis of the tube; (ii) the side wall of the tube including approximately one hole per inch (approximately two-and-a-half centimeters) of length of the tube to approximately one hole per six inches (approximately fifteen centimeters) of length of the tube; and (iii) the side wall of the tube having approximately 10% to 70% of inlet openings to the holes per unit length of the tube.
Put another way, the invention provides a shock reduction muzzle brake for the muzzle end of a gun barrel (i) that maintains sufficient rearward-facing surface area in the path of the expanding propellant gas to counter the recoil, while also (ii) guiding shock waves away from a path of a projectile and (iii) decreasing the rate of base decompression to minimize decompression shock. The muzzle brake includes (a) a tube that defines a path for a projectile, and (b) multiple forwardly-inclined holes extending through the side wall of the tube to divert propellant gases away from the path of the projectile. The forwardly-inclined holes have an outlet of that is closer to the forward end of the tube than the inlet of the hole, thereby limiting the surface area that could reflect shock waves back onto the projectile. The holes are sized to slow release of the base pressure to minimize decompression shock.
Although the invention has been shown and described with respect to a certain illustrated embodiment or embodiments, equivalent alterations and modifications will occur to others skilled in the art upon reading and understanding the specification and the annexed drawings. In particular regard to the various functions performed by the above described integers (components, assemblies, devices, compositions, etc.), the terms (including a reference to a “means”) used to describe such integers are intended to correspond, unless otherwise indicated, to any integer which performs the specified function (i.e., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated embodiment or embodiments of the invention.
Number | Name | Date | Kind |
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7600461 | Cler et al. | Oct 2009 | B1 |
Number | Date | Country | |
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20110226121 A1 | Sep 2011 | US |