Patent Application
20130270132
The present invention relates to shoe boxes and, in particular, to a shoe box which is configured to maintain each of a pair of shoes in fixed space relation to one another within the box.
Shoeboxes have been designed for shipping and storing a pair of shoes in fixed, space relation to one another. However, as set forth below, these prior designs have a variety of limitations which the present invention overcomes.
U.S. Pat. Nos. 7,957,192 and 6,951,277 both disclose a shoe box having one or more dividers extending from the end of the shoe box and the dividers extend between a pair of shoes to secure the shoes in fixed, space relation to one another. The divider may be formed from the box blank and may extend out from one end of the box. The shoeboxes may be formed of a die-cut single blank with score lines to fold into the shoebox shape. This particular shoebox divider design does not separate the shoes from the other, but rather maintains the shoes in space relation by folded divider components at the end of the shoes. The limitation of such design, among other things, is that the divider at each end is fixed in size and not well adapted to secure the shoe firmly and in place. Additionally, the divider is prone to rub against the shoe and thereby highly polished shoes may get scuffed or otherwise marred.
A further limitation of this design is that the dividers are a complex die-cut shape which may require manual handling to secure them in an appropriate position. Also, the shoe dividers are not universally adopted for a wide range of shoes and have to be sized specifically with the particular shoe to be placed in the shoebox.
A variety of other shoe patents exist which set forth a variety of approaches, none of which solve the problems the Applicant faced and solved with the present invention. For example, Cahill U.S. Pat. No. 1,700,432 discloses a shoe carton in which a divider extends longitudinally along the length of the box, separating it into upper and lower, triangular cross-sections with each triangular cross-section space designed to receive a shoe. The design requires a costly-to-manufacture carton with significant amounts of extra material, provides limited space, and further limits the type of footwear that may be stored inside of the carton.
The Ferrago U.S. Pat. No. 1,764,251 discloses an unconventional shaped trapezoidal, cross-section box which is difficult to make and impractical to store in today's commercial world. Moreover, the box does not effectively separate the shoes or safeguard the shoes contained in it because they are, in part, in physical contact and susceptible to rubbing against each other.
The Barnes U.S. Pat. No. 1,781,624 discloses a box in which shoes are positioned side by side with a length-wise extending divider. This box is designed as a more permanent display box and not for use in shipping shoes from a manufacturing facility to a retail facility. It is also difficult and costly to make.
The Mann U.S. Pat. No. 2,129,501 discloses a shoe box that requires a separate paste-board insert which divides the shoes longitudinally, and thus requires a significant use of additional materials for purposes of separating the shoes one from the other. The design disclosed is, moreover, complex, difficult to manufacture, and assemble which makes its use as a low cost package for shipping shoes impractical.
The Justin U.S. Pat. No. 2,709,518 discloses a package designed specifically for cowboy boots in which a specially die-cut spacer is provided to fit the boots. This arrangement is time consuming and expensive to assemble and is not readily adapted for a variety of different footwear.
The Carr U.S. Pat. No. 2,782,978 discloses a complicated shoe box design in which a divider is formed, in part, of multiple, longitudinally extending flaps that fold inwardly. The box does not appear to be capable of being mass produced and cannot be made at costs consistent with today's competitive requirements.
The Lee U.S. Pat. No. 2,834,460 discloses a collapsible shoe box with dividers that separate the box into compartments. One embodiment of this disclosure relies upon wrapping one shoe in tissue paper to prevent scuffing. A second embodiment illustrated in
The Aull U.S. Pat. No. 2,855,096 primarily features a box which opens at one end and has a mechanism formed integrally with a box for pulling the shoes by the heel from the box as the end is opened. The box has an integrally formed cover with a lip that engages a heel and as the box cover is pivoted open. The lip engages the heel and pulls it outwardly as the cover opens. It also has a divider extending from an end wall that separates one shoe from the other. The divider extends vertically to loosely separate the shoes. It does not provide a wedging action to support the shoes in fixed spaced relation. Nor is it adopted for universal use with footwear that have heels, as well as footwear that have no heels. Additionally, it is a complex design involving use of a great deal of material which is inconsistent with today's cost requirements.
The Johnson U.S. Pat. No. 3,360,112 discloses a shoe box in which an abutment extends across the bottom of the box for purposes of engaging a shoe heel. The purpose of this is to facilitate the opening of the box for sliding the shoes in and out. It is not primarily directed to a shoe box in which the individual shoes are maintained in fixed, separate relation one to the other since the design permits shoes of a pair to rub against each other.
The Patterson U.S. Pat. No. 5,193,671 attempts to resolve the problem of shoes rubbing one against the other by providing a pair of boxes that are integrally associated with one another. It does not deal with modifications of conventionally and commercially designed shoe boxes ordinarily used today to solve this problem. The solution suggested by Patterson is not a practical solution for mass produced commercial shoes.
The Carnahan U.S. Pat. No. 5,590,766 relates primarily to a permanent type of shoe box made of transparent plastic. It suggests the use of an integrally formed shoe tree that apparently support individual shoes. It does not deal with the conventional paperboard or cardboard boxes commercially available and ordinarily used today, nor does it provide a suggestion for improving the function of these shoeboxes to maintain shoes separate one from the other.
These prior art shoeboxes, designed to hold a pair of shoes in fixed or spaced relation one to the other so that they would not rub against each other, particularly during shipping, do not solve a number of the concerns of shoemakers, dealers, and handlers of footwear. Because shoes can be easily marred or otherwise damaged by rubbing, it is important to keep them separate one from the other. Marring or scuffing of shoes while in transit does, of course, lessen the value and frequently makes the shoes unsaleable. These past efforts to provide a satisfactory solution, however, have not been altogether satisfactory for a variety of reasons in part referred to above.
The problem is particularly acute now that most footwear sold in the United States is manufactured in foreign countries and is therefore subject to long transit times in which there is ample time for the shoes to rub against one another and be scuffed. While some footwear receives little damage from such scuffing, many of them, particularly suede shoes and high gloss shoes, are particularly susceptible to damage.
The present invention is directed to a commercial shoe box made from conventional shoe box material such as cardboard or pasteboard with multiple sheets of cardboard die-cut and scored in a manner that permits immediate and rapid assembly of the box in a production line in such a manner as to readily receive pairs of shoes or other footwear with individual shoes spaced apart one from the other to prevent scuffing during transportation of the shoes. The present invention provides an inexpensive, easily manufactured shoe box designed with a plurality of dividers that are easily assembled into the shoe box to separate the box into multiple components to receive individual shoes.
A further object and advantage of the present invention is to provide a shoe box blank which may be inexpensively mass-produced for assembly on-site and adapted for insertion of a variety of different sized pairs of shoes with dividers separating one from the other.
A further object of the present invention is to provide an improved shoe box design in which the individual shoes of a pair are in a format that may readily be displayed at a point-of-sale in a manner which will permit handling of the box without the likelihood of the shoes scuffling against one another. The present invention also provides a design which allows shipment of a wide range of footwear such as shoes, sandals and the like in a manner that prevents them from being rubbed one against the other.
A further object of the present invention is to provide an efficient means for packaging shoes in a manner which eliminates the use of shipping paper. Heretofore, shoes are frequently shipped in boxes and are secured in position by stuffing paper in the box. Not only is the stuffing paper in the box expensive because of the costs of the paper, but the paper must be removed before the shoes are displayed at the retail establishment. The present invention eliminates the need for stuffing paper and permits the display of the shoe without the need of additional packaging materials.
In the present invention, an integral shoe box is assembled with separate dividers that are inserted and secured in one of a series of locations within the shoe box, thus providing a means for securing footwear in the box with the footwear pairs having different sizes.
The present invention further provides a shoe box having removable dividers in which the dividers, themselves, may be adjusted laterally in the box to accommodate different sized footwear.
According to one aspect, a shoe box having opposite sides and opposite ends with the sides longer than the ends is provided with a flexible divider extending lengthwise and dividing the box into two longitudinal sections, said divider anchored only at one end to an end wall intermediate its ends and providing separate compartments for each shoe of a pair.
According to another aspect, a shoebox having opposite sides and opposite ends that are shorter than the sides is provided with a pair of flexible dividers, each divider anchored to a different one of the opposite ends of the shoebox, each divider with a free end positioned and sized to overlap one another at their free ends, whereby the dividers separate the box into two side by side compartments shaped and sized to separately receive one each of a pair of shoes.
Further novel features and other objects of the present invention will become apparent from a consideration of the following detailed description and claims when taken in conjunction with the drawings.
The foregoing and other objects and advantages of the invention will be appreciated more fully from the following drawings, wherein like reference characters designate like features, in which
Although the specific embodiment of the present invention will be described with reference to the drawings, it should be understood that such embodiments are by way of example only and merely illustrate a small number of the potential, specific embodiments which may represent applications of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit and scope of the present invention and further defined and limited by the appended claims.
The embodiment of
In the embodiment of
Flaps 80, 82, 84 and 86 are formed in the corners of the die-cut component and are separated from the side wall 62, 64 by the extensions of score lines 74 and 76. The end flaps 80, 82, 84 and 86 are each formed with a die-cut opening 90 shaped and sized to engage the projecting tab 92 that extends outwardly from the flaps 80, 82, 84 and 86 with the tabs 92 engaged with the openings 90 to lock the sidewall and endwalls together.
In one embodiment, the flaps 80, 82, 84 and 86 are engaged on the inner surface of end wall 70 and 72 to provide four exposed slots 100, 101, 102, 103 that extend into the box, and not its outer surface.
As shown in
As illustrated, in one embodiment, four slots 100, 101, 102 and 103 are provided at each end of the box, but more or less can also be provided. The number of slots permit the engagement of the flexible divider 110 at varying positions along the width of the box. In the embodiment illustrated in
It should be appreciated that various embodiments of the present invention may be formed with one or more of the above-described features. The above aspects and features of the invention may be employed in any suitable combination as the present invention is not limited in this respect. It should also be appreciated that the drawings illustrate various components and features which may be incorporated into various embodiments of the present invention. For simplification, some of the drawings may illustrate more than one optional feature or component. However, the present invention is not limited to the specific embodiments disclosed in the drawings. It should be recognized that the present invention encompasses embodiments which may include only a portion of the components illustrated in any one drawing figure, and/or may also encompass embodiments combining components illustrated in multiple different drawing figures.
It should be understood that the foregoing description of various embodiments of the invention are intended merely to be illustrative thereof and that other embodiments, modifications, and equivalents of the invention are within the scope of the invention recited in the claims appended hereto.
