Patent Application
20210015206
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The present invention pertains to shoes having soles.
One aspect of the disclosure is a shoe comprising a sole and an upper secured to the sole. The sole extends longitudinally from a sole heel end to a sole toe end and extends transversely from a sole lateral edge to a sole medial edge. The sole includes a heel region, a midfoot region, and a forefoot region. The heel region extends longitudinally from the sole heel end to the midfoot region. The midfoot region extends longitudinally from the heel region to the forefoot region. The forefoot region includes a ball region and a toe region. The ball region extends longitudinally from the midfoot region to the toe region. The toe region extends longitudinally from the ball region to the sole toe end. The sole has a lower sole member of a first material and an upper sole member of a second material different from the first material. The lower sole member extends from the sole heel end to the sole toe end and has a lower side and an upper side. A hole in the lower sole member extends from the lower side of the lower sole member to the upper side of the lower sole member. At least a portion of the hole is in the heel region. The lower side of the lower sole member defines a first groove segment extending from the forefoot region to the hole and a second groove segment extending from the hole to the sole heel end. A portion of the upper sole member extends downwardly from the upper side of the lower sole member into the hole in the lower sole member.
Further features and advantages of the disclosed subject matter, as well as its operation, are described in detail below with reference to the accompanying drawings.
An embodiment of a right shoe in accordance with the present invention is indicated by reference numeral 10 in
Right shoe 10 includes an upper 11 secured to a sole 12, optionally by a welt 13, which may include stitching (not shown). Upper 11 and, except in cross-sectional drawing views, welt 13 are shown in phantom lines to facilitate illustration and identification of features of sole 12. Sole 12 extends longitudinally from a sole heel end 14 to a sole toe end 16 and transversely from a sole lateral edge 18 to a sole medial edge 20. To facilitate description of the size, position, shape, and orientation of certain features of shoe 10, sole 12 is divided into several regions generally arranged along its length, as shown and approximately designated in
Sole 12 comprises a lower sole member 32 of a first material FM and an upper sole member 34 of a second material SM different from first material FM. First material FM and second material SM have different properties, which may include visual properties, such as color, and/or mechanical properties, which may include, without limitation, one or more of durometer hardness, density, linear or non-linear stress-strain response in compression, tension, and bending, shape memory or elasticity, and rebound rate. In the illustrated embodiment, lower sole member 32 extends continuously from sole heel end 14 to a sole toe end 16. In other embodiments, a lower sole member may comprise spaced apart segments. Lower sole member 32 has a lower side 36 and an upper side 38. A hole 40 extends through lower sole member 32 from lower side 36 to upper side 38, generally in heel region 22.
A longitudinal flex groove 42 extends from heel end 14 to toe region 30, along a generally longitudinal path that curves medially from a groove rear end 44 to a groove front end 46. In other embodiments, a flex groove may follow a different generally longitudinal path and/or have front and rear ends located elsewhere in the forefoot and heel regions, respectively, of a lower sole member than as depicted.
Flex groove 42 includes a first groove segment 48 extending from the forefoot region to hole 40, a second groove segment 50 extending from hole 40 to the sole heel end, and a third groove segment 51 surrounding hole 40 and connecting first groove segment 48 to second groove segment 50. Thus, first groove segment 48, second groove segment 50, third groove segment 51, and hole 40 collectively define a longitudinally oriented central region 52 of sole 12, a lateral region 54 of sole 12 extending from sole lateral edge 18 to central region 52, and a medial region 56 of sole 12 extending from sole medial edge 20 to central region 52. Third groove segment 51 is divided into a lateral section 60 and a medial section 62, formed by continuations of respective lateral and medial sections of first groove segment 48 that split apart where first groove segment 48 meets hole 40, trace respective lateral and medial sides of a perimeter of hole 40 in a rearward direction, and rejoin to form second groove segment 50 at a rear end of hole 40. Viewed another way, third groove segment 51 may be understood as a widened region of flex groove 42 where its lateral and medial sidewalls, comprising lateral section 60 and medial section 62, respectively, diverge to define a wider groove channel, and where a portion of a floor or bed of flex groove 42 between lateral section 60 and medial section 62 has been removed to form hole 40. In other embodiments, a first groove segment may abruptly terminate at a hole in a lower sole member, and a second groove segment may extend along the lower sole member from a rear end of the hole to a sole heel end.
A projection 57 of upper sole member 34 extends downwardly from upper side 38 of lower sole member 32 into hole 40. Preferably, projection 57 is bonded to an inner sidewall 59 of lower sole member 32 around the perimeter of hole 40, permitting the entire vertical thickness of upper sole member 34, both in and above hole 40, to compress vertically without touching the ground or floor, thus providing cushioning to a wearer's heel. Second material SM of upper sole member 34 is a softer, more deformable, and/or lower density material than first material FM of lower sole member 32. Optionally, second material SM is of a different color than first material FM. In other embodiments, a second material may have similar mechanical properties to a first material.
Accordingly, flex groove 42 and hole 40, at least partially filled by second material SM of projection 57 taking the place of first material FM, combine to facilitate flexion of lower sole member 32 as a wearer's foot rolls from heel to ball in contact with a floor or ground surface, for example, during walking.
A bottom opening 61 where hole 40 meets lower side 36 of lower sole member 32 has a generally tapered profile that is transversely (mediolaterally) wider in a middle region 63 and narrower in a forward region 64 and a rearward region 66, narrowing to a point at a front end 68, where first groove segment 48 splits to form the halves of third groove segment 51, and also at a rear end 70, where the halves of third groove segment 51 merge into second groove segment 50. In other embodiments, a bottom opening formed in a lower sole member may have other shapes, such as a similarly tapered shape that terminates more abruptly at flat front and rear ends, rather than gradually narrowing to a point. It is generally believed that lower sole member 32 is more flexible in transverse bending, expansion, and contraction across wider regions of hole 40 than across narrower regions of hole 40.
Sole 12 further includes an outsole 71, which in turn comprises a plurality of spaced-apart outsole members, each outsole member being affixed to the lower side 36 of lower sole member 32. The outsole members include a lateral heel outsole member 73 disposed in lateral region 54 and generally in heel region 22, a medial heel outsole member 75 disposed in medial region 56 and generally in heel region 22, four lateral ball outsole members 76 disposed in lateral region 54 and generally in ball region 28, four medial ball outsole members 78 disposed in medial region 56 and generally in ball region 28, and a toe outsole member 80 disposed generally in toe region 30 and extending forwardly around groove front end 46 from lateral region 54 to medial region 56. Beneficially, wherever an outsole member or portion of an outsole member is disposed on one side of central region 52, a corresponding outsole member or portion is disposed on the opposite side of central region 52, the two outsole members or portions being operative to transmit upward ground forces to lower sole member 32, which cooperate with centrally located downward forces from a wearer's foot to flex lower sole member 32 transversely.
As a complement to the longitudinal flex groove 42 promoting flexion of lower sole member 32 in transverse planes, lower sole member 32 further includes transverse flex grooves 82 extending from sole lateral edge 18 to sole medial edge 20, intersecting longitudinal flex groove 42, to promote flexion of lower sole member 32 in longitudinal planes.
In view of the foregoing, it should be appreciated that the invention has several advantages over the prior art.
As various modifications could be made in the constructions and methods herein described and illustrated without departing from the scope of the invention, it is intended that all matter contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative rather than limiting. Thus, the breadth and scope of the present invention should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims appended hereto and their equivalents
It should also be understood that when introducing elements of the present invention in the claims or in the above description of exemplary embodiments of the invention, the terms “comprising,” “including,” and “having” are intended to be open-ended and mean that there may be additional elements other than the listed elements. Additionally, the term “portion” should be construed as meaning some or all of the item or element that it qualifies. Moreover, use of identifiers such as first, second, and third should not be construed in a manner imposing any relative position or time sequence between limitations.
