The present invention relates to a shoe sole with a reinforcement structure including a so-called “shank” (a reinforcement member).
Shoe soles in which a reinforcement member that is matched to the shape of the arch of the mid sole is provided in the arch portion of the shoe soles are known in the prior art, e.g., shoe soles in which a portion of the mid sole that is not attached to the outer sole does not come into contact with the ground upon landing of the outer sole. Such a reinforcement structure suppresses the deformation of the mid sole, thereby reinforcing the rigidity of the arch portion of the mid sole. Examples of such known structures (the first and second patent documents) are shown in
First Patent Document: Japanese Laid-Open Patent Publication No. 2003-19004 (FIG. 5)
Second Patent Document: WO2005/037002A1 (Abstract)
When a load is applied on the shoe sole of
These pieces of prior art disclose providing a plurality of members vertically spaced apart from each other in the middle foot portion of the shoe sole, in view of the bending or twisting load to be applied to the middle foot portion of the foot.
However, they fail to disclose a structure in which the vertically-spaced members cooperate with each other so that the rigidity against the bending or twisting is significantly varied as necessary.
The load applied to a foot in a stationary position, or the like, is a steady load that is smaller than the tolerance limit of a joint, or the like. Excessively protecting a foot against such a steady load will result in the wearer feeling an upthrust on the arch or will inhibit the free movement of the foot. On the other hand, a foot may sometimes receive an excessive load, which can impart a substantial burden to the foot, and it is important to protect the foot from such an excessive load.
An object of the present invention is to provide a shoe sole such that an upthrust is less likely to be felt on the arch and the free movement of the foot is less likely to be inhibited when a steady load is applied to the arch of the foot, and such that when an excessive load is applied to the arch of the foot, a great rigidity is exerted to enhance the function of protecting the arch of the foot.
A shoe sole of the present invention has a front foot portion, a middle foot portion and a rear foot portion, and includes: a first member covering at least a portion of an arch of a foot; and a second member placed under the first member.
In the shoe sole of the present invention: the first member and the second member are attached to each other in a first attachment section at a rear end of the front foot portion; the first member and the second member are attached to each other in a second attachment section at a front end of the rear foot portion; the first member includes a first deformable portion capable of bending deformation, formed between the first attachment section and the second attachment section; the second member includes a second deformable portion capable of bending deformation, formed between the first attachment section and the second attachment section; the first deformable portion includes a first upper surface and a first lower surface; the second deformable portion includes a second upper surface and a second lower surface; and the first lower surface is facing the second upper surface.
In a non-worn state where a shoe is not put on a foot, the first lower surface and the second upper surface are substantially spaced apart from each other in a vertical direction. In a worn state where the shoe is put on a foot and where a first load smaller than a predetermined load is downwardly applied to the first upper surface, the first deformable portion deflects downward, whereby the first lower surface can approach the second upper surface until the first lower surface contacts the second upper surface.
Thus, in the non-worn state, the first lower surface and the second lower surface are spaced apart from each other, whereby the first member can deflect to a relatively large extent in the initial portion of the period under the first load. Therefore, an upthrusting feel is less likely to occur on the sole of the foot.
In the latter or end portion of the period under the first load, the arch of the foot is supported by the first deformable portion, which is deflecting downward to a large extent, and the second deformable portion, which is deformed to a small extent. Also in this case, since the reaction force from the second deformable portion is small, the upthrusting feel on the arch of the foot is reduced. Moreover, the combined flexural rigidity E·IZ of the first and second members increases from that in the initial portion of the period under the first load as these members contact with each other and together form a layered beam.
The first and second members being “attached to each other” in the first attachment section and in the second attachment section means that these members are attached together so that they do not shift from each other in the longitudinal direction in the first attachment section and in the second attachment section. This refers not only to a case where these members are directly attached to each other, but also to a case where they are indirectly attached to each other via another member therebetween.
The first lower surface and the second upper surface “being substantially spaced apart from each other in vertical direction” means that there is no an engaging force between the first lower surface and the second upper surface, preventing the shifting therebetween in the longitudinal direction. This refers not only to a case where these surfaces are not at all in contact with each other, but also to a case where they are in contact with each other to such a degree that there is substantially no engaging force.
In a preferred embodiment of the present invention, the first deformable portion is provided with a plurality of first engagement elements that are spaced apart from one another at least in a longitudinal direction, the second deformable portion is provided with a plurality of second engagement elements that are spaced apart from one another at least in the longitudinal direction.
Herein, “being spaced apart from each other at least in the longitudinal direction” refers to a case where the plurality of engagement elements are spaced apart from one another both in the longitudinal direction and in the transverse direction, and refers to a case where they are spaced apart from one another in the longitudinal direction even to a small degree.
In this embodiment, in a worn state where the shoe is put on a foot and where a second load greater than the predetermined load is downwardly applied to the first upper surface, a portion of the first deformable portion and a portion of the second deformable portion deflect downward, (1) with the first engagement elements and the second engagement elements engaging with each other in the longitudinal direction, whereby the shifting of the first lower surface and the second upper surface from each other in the longitudinal direction is suppressed or there is substantially no shifting of the first lower surface and the second upper surface from each other in the longitudinal direction, and (2) with the first lower surface being in contact with the second upper surface and a portion of the second load being applied to the second upper surface via the first lower surface. Therefore, at least a portion of the first deformable portion and at least a portion of the second deformable portion deflect downward generally integrally.
In this embodiment, under the second load, the two deformable portions deflect generally integrally, with the first lower surface and the second upper surface not substantially shifting from each other. In this case, the deformable portions serve as a combined beam, thereby significantly increasing the flexural rigidity. As a result, even if an excessive load is applied to the foot, the lowering of the arch of the foot can be prevented.
The term “the shifting in the longitudinal direction is suppressed or there is substantially no shifting in the longitudinal direction” as used herein refers not only to a case where there is little or no shifting in the longitudinal direction, but also to a case where the shifting is significantly smaller than that which would occur without the engagement elements.
Herein, “at least a portion of the first deformable portion and at least a portion of the second deformable portion deflecting downward generally integrally” means that the value obtained by differentiating the deflection of the lower surface of the first deformable portion with respect to time (the amount of deflection per unit time or per unit load) is generally the same as that of the upper surface of the second deformable portion.
In this embodiment, during a transitional period in which a load applied to the first upper surface increases from the first load to the second load, the first deformable portion and the second deformable portion may deflect downward with the first lower surface and the second upper surface being in contact with each other and substantially shifting from each other in the longitudinal direction.
While the shift in the transitional period is greater than that under the second load, this amount of shift typically decreases as the load increases. Therefore, the flexural rigidity in the transitional period gradually increases as the load increases and minute amounts of time elapse. As a result, a rapid increase in the reaction force from the deformable portions is unlikely to occur, and an upthrust is unlikely to be felt on the arch of the foot.
In this embodiment, typically, the area of engagement across which the engagement elements engage with each other increases (e.g., the area of contact across which the engagement elements contact with each other) as the load applied to the first upper surface increases. Moreover, as the load applied to the first upper surface increases, the engaging force in the longitudinal direction by which the engagement elements engage with each other increases (the force which suppresses the shifting between the deformable portions in the longitudinal direction increases), due to the increase in the area of engagement.
The length of the transitional period, which is dictated by the Young's modulus of the materials of the engagement elements and the first and second deformable portions, is typically a minute amount of time ΔT. Herein, “substantially shifting from each other in the longitudinal direction” means that the first lower surface and the second upper surface are in contact with each other, thus exerting some engaging force, but there still is minute shifting therebetween.
In another preferred embodiment of the present invention: the first deformable portion includes a first medial portion located on a medial side of the foot and a first lateral portion located on a lateral side of the foot; the second deformable portion includes a second medial portion located on the medial side of the foot and a second lateral portion located on the lateral side of the foot; and in the non-worn state (in the absence of an applied load), the first medial portion and the second medial portion are not attached to each other, and the first lateral portion and the second lateral portion are not attached to each other.
Specifically, a space running through from the medial side to the lateral side of the foot is formed between the first deformable portion of the first member and the second deformable portion of the second member. Therefore, under the first load, the first member can deform in bending deformation, or the like, without being restricted by the second member.
In still another preferred embodiment of the present invention, the first lower surface does not contact the second upper surface when the shoe is put on the foot by a person who weighs 50 kg to 70 kg and who is standing still.
The first lower surface does not contact the second upper surface when standing still, and the first lower surface contacts the second upper surface when the load applied to the first upper surface increases when in motion. This suppresses the upthrusting feel on the arch of the foot, and suppresses a substantial drop of the arch of the foot. The stand-still position herein refers to a position where the person is standing still with the load being equally distributed between the feet.
Dynamic Principle Being Basis of Present Invention:
Referring to
In (a) of
Referring to (c) of
Specifically, for a beam having a rectangular cross section, the flexural rigidity of the beam is given by Expression (0) below:
Flexural rigidity=E (0)
wherein E is the Young's modulus of the material, and Iz is the moment of inertia of area, which is given by Expression (1) below:
I
Z
=b·h
3/12 (1)
where
Thus, whether or not the upper and lower beams shift from each other in the beam axis direction (the longitudinal direction) at the interfaces 113 and 123 significantly influences the magnitude of the flexural rigidity E·IZ.
Referring to (e) of
As shown in (h) of
In contrast, the beam structure shown in (e) of
In (e) of
While the above description is directed to the flexural rigidity for plantarflexion of the foot, it is believed that a similar phenomenon to that with the flexural rigidity as described above will occur also with the twist rigidity when the foot is twisted.
The present invention will be understood more clearly from the following description of preferred embodiments taken in conjunction with the accompanying drawings. Note however that the embodiments and the drawings are merely illustrative, and the scope of the present invention shall be defined by the claims. In the accompanying drawings, like reference numerals denote like components throughout the plurality of figures.
A first embodiment of the present invention will now be described with reference to
General Structure of Shoe Sole:
As shown in
As shown in
A lower surface 2d of the mid sole 2 is bonded to the upper surface 1u of the outer sole 1. On the lower surface 2d of the mid sole 2, an arch portion 2c is formed at the position of the middle foot portion 1a directly under the arch of the foot. The arch portion 2c is formed by cutting out the lower surface 2d of the mid sole 2 in an arch shape, whereby the lower surface of the arch portion 2c is indented.
The mid sole 2 is a member for absorbing the impact upon landing, and is formed by using a foamed resin such as EVA (ethylene-vinyl acetate copolymer).
The first and second reinforcement members 10 and 20 each have a generally N-letter shape as seen in a plan view, and are formed by using a non-foamed resin plate. The reinforcement members 10 and 20 can be formed by using, for example, a material of the reinforcement member of WO2005/037002 (US2006/0137228 A1) (the entire contents of which are hereby incorporated by reference).
The first and second reinforcement members 10 and 20 are provided under the arch portion 2c of the middle foot portion 1a. The first and second reinforcement members 10 and 20 maintain the strength of the shoe sole S at the position corresponding to the arch portion 2c, and suppresses the bending, twisting, etc., of the shoe sole S. Therefore, the Young's modulus of the first and second reinforcement members 10 and 20 are set to values that are greater than that of the arch portion 2c of the mid sole 2. The Young's modulus of the first reinforcement member 10 may be set to a value smaller than that of the second reinforcement member 20.
First and Second Reinforcement Members 10 and 20:
As shown in
As shown in
In the first attachment section 31 and the second attachment section 32, the first and second reinforcement members 10 and 20 are sandwiched between the outer sole 1 and the mid sole 2, and therefore the first and second reinforcement members 10 and 20 are supported by the outer sole 1 and the mid sole 2.
The first reinforcement member 10 includes a first deformable portion 11 capable of bending deformation, formed between the first attachment section 31 and the second attachment section 32. The second reinforcement member 20 includes a second deformable portion 21 capable of bending deformation, formed between the first attachment section 31 and the second attachment section 32. The first and second deformable portions 11 and 21 are bent in an arch shape so as to bulge toward the arch portion 2c. In the non-worn state shown in
The first deformable portion 11 of the first reinforcement member 10 includes a first upper surface 10u and a first lower surface 10d. The second deformable portion 21 of the second reinforcement member 20 includes a second upper surface 20u and a second lower surface 20d. The first lower surface 10d is facing the second upper surface 20u. The lower surface 2d of the mid sole 2 is facing the first upper surface 10u.
As shown in
As shown in
The first engagement elements 12 and the second engagement elements 22 are formed integrally with the first deformable portion 11 and the second deformable portion 21, respectively.
As shown in
The first medial portion 13 and the first lateral portion 14 of the first reinforcement member 10 are attached to the lower surface 2d of the mid sole 2.
In
Non-Worn State:
As shown in
Under First Load:
When the body weight is applied to the shoe sole S after the shoe is put on a foot, a part of the body weight is applied to the mid sole, and the middle foot portion 1a of the mid sole 2 sinks downward, as shown in
Although the first lower surface 10d and the second upper surface 20u are not drawn to be close enough to each other in
Under Second Load:
When a second downward load W2 greater than the first load W1 is applied to the first upper surface 10u of the first deformable portion 11 as in a case where the arch of the foot is lowered by the impact upon landing, for example, the first engagement elements 12 and the second engagement elements 22 firmly engage with each other (a state where the engaging force is large), whereby the deformable portions 11 and 21 integrally deflect downward without substantially shifting from each other in the longitudinal direction L.
During Transitional Period:
In the transitional period between a period under the first load and a period under the second load, the first deformable portion 11 and the second deformable portion 21 further deflect downward while slightly shifting from each other in the longitudinal direction L, with the first lower surface 10d of the first deformable portion 11 and the second upper surface 20u of the second deformable portion 21 being in contact with each other, and with the engagement elements 12 and 22 lightly engaging with each other (a state where the engaging force is substantially smaller than that under the second load). The load during the transitional period (the predetermined load) is greater than the first load W1 and smaller than the second load W2.
As the load increases, the plurality of second engagement elements 22 firmly fit in the first engagement elements 12, and the engaging force with which the first engagement elements 12 and the second engagement elements 22 engage with each other in the longitudinal direction L increases, thus reaching the state under the second load.
The arrangement may be such that as the load applied to the first upper surface 10u increases, the engagement elements 12 and 22 more firmly engage with each other, thereby decreasing the distance between the first upper surface 10u of the first reinforcement member 10 and the second lower surface 20d of the second reinforcement member 20.
While the first deformable portion 11 and the second deformable portion 21 are provided with grooves and protrusions, respectively, as engagement elements in the first embodiment, the first deformable portion 11 and the second deformable portion 21 may be provided with protrusions and grooves, respectively.
As shown in
Only the second medial portion 23 of the second reinforcement member 20 on the foot medial side IN and the second lateral portion 24 thereof on the foot lateral side OUT may be attached to the mid sole 2, as shown in
Only the first medial portion 13 of the first reinforcement member 10 on the foot medial side IN and the first lateral portion 14 thereof on the foot lateral side OUT may be attached to the mid sole 2, as shown in
On the foot medial side IN and the lateral side OUT, neither of the first reinforcement member 10 and the second reinforcement member 20 may be attached to the mid sole 2, as shown in
The second engagement elements 22 may be formed in a comb-shaped pattern, as shown in
The second engagement elements 22 may be holes vertically running through the second deformable portion 21, as shown in
Generally-hemispherical engagement elements 12 and 22 may be formed on both the first deformable portion 11 and the second deformable portion 21, as shown in
A second embodiment of the present invention will now be described with reference to
As shown in
As shown in
As shown in
Otherwise, the structure is similar to that of the first embodiment described above, and like elements are denoted by like reference numerals and will not be further described or shown in the drawings.
Non-Worn State:
In the non-worn state shown in
Under First Load:
As shown in
Under Second Load:
When the arch of the foot is lowered by the impact upon landing, for example, the downward second load W2 greater than the predetermined load is applied to the first upper surface 10u of the first deformable portion 11. Thus, the first engagement elements 12 and the second engagement elements 22 firmly engage with each other, whereby the first lower surface 10d and the second upper surface 20u integrally deflect downward without shifting from each other in the longitudinal direction L.
In a case where the first lower surface 10d is formed only by a foamed resin, as in the present embodiment, it is preferred that the first engagement elements 12 are grooves and the second engagement elements are ridges so as to increase the area of engagement of the engagement elements and to thus increase the engaging force.
A third embodiment of the present invention will now be described with reference to
As shown in
Otherwise, the structure is similar to that of the second embodiment described above, and like elements are denoted by like reference numerals and will not be further described or shown in the drawings.
Non-Worn State:
In the non-worn state shown in
Under First Load:
As shown in
Under Second Load:
As shown in
Thus, as the first member 10B is formed by layering the film or plate 15 on the lower surface of the shock absorbing layer 2A of a foamed resin having a small Young's modulus, the engaging force between the engagement elements 12 and 22 is greater than that in the second embodiment where such a film or plate is absent.
A fourth embodiment of the present invention will now be described with reference to
As shown in
As shown in
For example, a first protrusion 161 of the first member 10 fits in a depression 221 surrounded by second protrusions 261 to 264 of the second member 20, thus enabling the engagement between the first member 10 and the second member 20. The engagement elements 12 and 22 may engage with each other not only in the longitudinal direction but also in the transverse direction.
The large number of protrusions 16 and 26 of the present embodiment may be formed to be smaller, and arranged more closely together, than those shown in
As shown in
Under the body weight of the wearer or when the wearer is walking or jogging, i.e., in the worn state of
After the protrusions 16 and 26 come into contact with each other, as the load applied to the first upper surface 10u increases, the deflection of the first and second members 10 and 20 increases, thus increasing the depth of engagement between the protrusions 16 and 26 and the area of contact between the protrusions 16 and 26. Then, when the first upper surface 10u and the second upper surface 20u are not substantially shifted from each other due to the engaging force between the members 10 and 20, the members 10 and 20 start to deflect integrally as if they were a combined beam in such a non-shifting portion, and the flexural rigidity substantially increases at this point. Therefore, the amount of deflection with respect to the increase in the load becomes small, thereby enhancing the function of protecting foot joints, or the like, from excessive forces.
A fifth embodiment of the present invention will now be described with reference to
In this embodiment, the first member 10 is a cup sole that is continuous from the front foot portion 1f to the rear foot portion 1h. The cup sole is formed by using a non-foamed resin, and includes a rolled-up portion 10c that is rolled up along the heel of the foot. An insole is layered on the upper surface of the first member 10.
Separate front and rear mid soles 2F and 2B are secured to the front foot portion 1f and the rear foot portion 1h of the first member 10. The first lower surface 10d of the first deformable portion 11 of the first member 10 is exposed between the front and rear mid soles 2F and 2B (
The second member 20 is secured while being sandwiched between the lower surfaces of the front and rear mid soles 2F and 2B and the outer sole 1.
Thus, the first member 10 and the second member 20 are attached to each other via the mid soles 2F and 2B therebetween in the first attachment section 31 and in the second attachment section 32.
In
The first lower surface 10d of the first member 10 and the second upper surface 20u of the second member 20 are closely facing each other, but are slightly spaced apart from each other, in the middle foot portion 1a.
The first engagement elements 12 being a plurality of depressed portions, for example, are formed on the first lower surface 10d of the first member 10. The second engagement elements 22 being a plurality of protrusions, for example, are formed on the second upper surface 20u of the second member 20. As shown in
The engagement elements 12 and 22, being spaced apart from each other in the non-worn state of
In this embodiment, no mid sole is provided in the middle foot portion 1a, whereby it is possible to reduce the weight of the shoe sole.
Otherwise, the structure of the present embodiment is similar to that of the embodiment shown in
A sixth embodiment of the present invention will now be described with reference to
No engagement elements are provided in the embodiment shown in
An auxiliary rib 29 extending in the longitudinal direction L is formed integrally with the second member 20 under the first member 10. With the auxiliary rib 29, the second deformable portion 21 has a structure with a high flexural rigidity that does not easily deflect.
In the non-worn state of
When the shoe is put on a foot, and the first load W1 is applied to the shock absorbing layer 2A of
When the arch of the foot lowered by the impact upon landing and the second load W2 of
Next, an advantage of a shoe sole having such a layered beam structure will be discussed in detail.
Even with the conventional structure of
With the conventional structure, however, the first arch 201 supporting the arch of the foot significantly deflects toward the second arch 202 below. Therefore, there may be lowering of the arch of the foot corresponding to the space between the arches 201 and 202. Thus, it is possible to suppress the lowering of the arch of the foot by narrowing the space between the two arches 201 and 202. Specifically, under an excessive load (under the second load), the two deformable portions 11 and 21 serve as a layered beam shown in
Under the first load W1, the upthrusting feel will be reduced by, for example, forming the shock absorbing layer 2A by using a foam that is softer than the mid soles 2B and 2C.
Next, the ease of running with shoes having the layered beam structure and their function of stably protecting the feet will be described.
It is already known in the art that the ease of running of shoes can be evaluated in terms of the rigidity of the middle foot portion 1a. It is generally said that the ease of running improves as the rigidity of the middle foot portion is increased as long as it is within a certain range.
In order to evaluate the ease of running of the shoes of the present embodiment, the natural frequency and the rigidity of the sole portion were calculated by a computer simulation for an always-hollow structure (i) as shown in
The results of calculation indicated that the layered beam structure (ii) has a greater natural frequency, hence a greater rigidity, than that of the hollow structure (i). Also based on the simulation results, it is presumed that it is possible to produce shoes with a high level of ease of running by employing the layered beam structure (ii).
In the seventh embodiment of
In alternative examples shown in
In another alternative example shown in
Otherwise, the structure of the present embodiment is similar to those of the embodiments above.
Also in the present embodiment, the space D1 may be running through in the transverse direction, or may be a substantially sealed space. Since the upper and lower shanks are unlikely to contact with each other under an air pressure if the space is completely sealed, the second deformable member 20 or the mid sole may be provided with small holes for ventilation running through in the vertical direction.
While preferred embodiments have been described above with reference to the drawings, various obvious changes and modifications will readily occur to those skilled in the art upon reading the present specification.
For example, in a case where the first and second members are reinforcement members, the shape thereof as seen in a plan view is not limited to an N-letter shape, but may be any of various other shapes such as an X-letter shape, a Y-letter shape, an H-letter shape and a square shape.
Such changes and modifications shall be deemed to fall within the scope of the present invention.
The present invention can be applied not only to athletic shoes such as running shoes, but also to various other kinds of shoes.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2006/320273 | 10/11/2006 | WO | 00 | 3/10/2008 |