Shoe with tunable cushioning system

Abstract
The invention is directed to cushioning systems for athletic shoes that can be adjusted by a wearer. The systems include one or more cushioning inserts having anisotropic properties and are lockable in place in the shoe sole. The systems may also include structural support elements that provide additional stability and support to the wearer's foot. The wearer can adjust the degree of cushioning by rotating the insert within the shoe. The wearer can also remove the insert and replace the insert with a new and/or different insert.
Description




TECHNICAL FIELD




The invention generally relates to adjustable cushioning systems for articles of footwear.




BACKGROUND INFORMATION




Conventional athletic shoes include an upper and a sole. The sole is usually manufactured of a material chosen to optimize a particular function of the shoe, for example, cushioning or stiffness. Typically, the sole includes a midsole and an outsole, either of which can include, for example, a cushioning material to protect a wearer's foot and leg. One drawback with conventional shoes is that the wearer has to select a specific shoe to get optimum performance for a specific activity. For example, the wearer has to use one type of shoe for running and another type of shoe for basketball, because one shoe has more cushioning while the other is stiffer for greater support during lateral movement.




Shoes have been designed that attempt to combine and optimize different functions of sport specific shoes; however, the wearer is still left with a shoe with set functionality that the wearer cannot customize. What may be optimal for one segment of the population is not necessarily optimal for everyone. For example, many shoes are designed with wedges or varying degrees of cushioning across the width of the sole to compensate for pronation or supination. Unfortunately, these shoes are typically limited to compensating for either pronation or supination and the amount of compensation cannot be varied to suit a particular wearer. Furthermore, shoes have been designed that attempt to give a wearer some adjustability with respect to a specific function; however, these shoes may require at least partial disassembly of the shoe and/or the wearer may be limited in the amount of adjustment that can be made.




U.S. Pat. No. 5,875,568, the disclosure of which is hereby incorporated herein by reference in its entirety, discloses a cushioning system including a cylindrical shock-absorbing insert located in a heel of a shoe. Similarly, U.S. Pat. Nos. 4,430,810 and 4,573,279, the disclosures of which are hereby incorporated herein by reference in their entireties, also disclose cylindrical inserts located in the heel of the shoe. There are several drawbacks to these cushioning systems. For example, the inserts are isotropic. To adjust the cushioning properties of an isotropic insert, the wearer has to remove the insert and replace the insert with another insert having different cushioning properties. The '568 patent discloses rotating the insert to “renew” the cushioning effect of the insert, but the cushioning effect is the same no matter what orientation is selected. In addition, the inserts can “turn” during use, because there is no mechanism for locking the inserts against rotational movement during use.




There is, therefore, a need for a shoe that the wearer can easily, repeatedly, and securely customize. Such a shoe should give the wearer the ability to make numerous adjustments to the functional characteristics of the shoe, for example, increased cushioning, compensation for pronation, compensation for supination, etc.




SUMMARY OF THE INVENTION




The invention is directed to adjustable cushioning systems for articles of footwear that can be customized by a wearer. The systems include one or more cushioning inserts having an anisotropic property afforded, for example, by a multiple density construction. The systems may also include structural support elements that provide additional stability and support to the foot. The wearer can adjust the degree of cushioning by rotating the insert within the shoe. Alternatively, the insert could be moved, flipped, or otherwise displaced relative to the shoe to adjust the degree of cushioning. The wearer could also remove the insert and replace the insert with a new and/or different insert. In addition, the insert can be locked in a predetermined position to maintain a specific performance characteristic.




In one aspect, the invention generally relates to an adjustable cushioning system for an article of footwear. The system includes an insert adapted to be received in an aperture formed in a sole of the article of footwear and a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined position or orientation. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property may be compressibility, resiliency, compliancy, elasticity, damping, energy storage, stiffness, or combinations thereof. In various embodiments, the insert is made of a multiple density foam. In another embodiment, the insert may include a skeletal element. In yet another embodiment, the insert is made of a combination of a skeletal element and a multiple density foam. Alternatively, the insert could be made of a first material having a first hardness, a second material having a second hardness, and a third material having a third hardness, for example.




In another aspect, the invention relates to an article of footwear including a sole and an adjustable cushioning system. The system includes an insert adapted to be received in an aperture formed in the sole of the article of footwear and a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property may be compressibility, resiliency, compliancy, elasticity, damping, energy storage, stiffness, or combinations thereof. The system can be located in a heel region and/or a forefoot region of the sole of the article of footwear. In one embodiment, the sole includes an outsole and a midsole, and the insert is disposed at least partially within the midsole of the article of footwear.




In one embodiment, the locking mechanism includes a lever coupled to the insert for rotatably positioning the insert and a mating groove for receiving and maintaining the lever and the insert in a predetermined position. The groove may be disposed in a casing disposed about an end of the insert. Alternatively, the groove could be disposed in a portion of the sole or another structural element disposed within the sole. The lever has a locked position and an unlocked position. The locking mechanism may further include a second mating groove for receiving and maintaining the lever in a second predetermined position. The locking mechanism may also include a detent and an engagement mechanism disposed adjacent the detent. The engagement mechanism has a notch that is engageable with the detent to help maintain the orientation of the insert and/or to indicate to a wearer the position of the insert. The locking mechanism may include a visual position indicator, an audible position indicator, or both. The locking mechanism may be at least partially disposed within a retainer ring circumscribing an end of the insert. The locking mechanism may be disposed on a medial side, lateral side, or heel portion of the article of footwear.




In additional embodiments, the adjustable cushioning system includes a casing disposed in the sole and defining a recess for receiving the insert. The casing may be a retainer ring that circumscribes an end of the insert. The adjustable cushioning system may include a second casing. The second casing may be a retainer ring that circumscribes an opposite end of the insert. In addition, the casing could be a first plate disposed above the insert and a second plate disposed below the insert and coupled to the first plate at an end thereof. In addition, the adjustable cushioning system may include a second insert adapted to be received in the aperture formed in the sole of the article of footwear and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined position. The second insert has an anisotropic property about, a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The second insert may be oriented generally parallel to the first insert.




In additional embodiments, the insert may include a shaft generally longitudinally disposed therein. The shaft may be used to facilitate insertion, removal, and reorientation of the insert, for example. The insert may have a generally cylindrical shape and may define one or more generally longitudinally disposed apertures. The insert may further include a cap and/or an orientation indicator disposed on an end thereof. In still other embodiments, the insert includes an internal support and an external cushioning element disposed about at least a portion of the internal support. The external cushioning element may have a lower durometer than the internal support. The insert may include an axle disposed within the internal support. Also, the internal support may include a rib disposed on an external surface thereof. The internal support may have a cross-section, such as polygonal, arcuate, or combinations thereof, and may span an entire width of the insert.




In yet another aspect, the invention generally relates to an adjustable cushioning system for an article of footwear. The system includes an insert adapted to be received in an aperture formed in a sole of the article of footwear. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property can be selected from the group consisting of compressibility, resiliency, compliancy, elasticity, damping, energy storage, and stiffness. The insert can include an internal support and an external cushioning element disposed about at least a portion of the internal support. In one embodiment, the external cushioning element has a lower durometer than the internal support.




In various embodiments, the adjustable cushioning system includes an axle disposed within the internal support. The insert can have essentially any cross-sectional shape, such as polygonal, arcuate, or combinations of polygonal and arcuate elements. In the present application, the term polygonal is used to denote any shape including at least two line segments, such as rectangles, trapezoids, and triangles. Examples of arcuate shapes include circular and elliptical. In a particular embodiment, the insert has a generally cylindrical shape. The insert can include a handle disposed on an end thereof. Further, the external cushioning element and/or the internal support can include a generally longitudinally disposed aperture. In one embodiment, the aperture can be substantially parallel to the internal support. In another embodiment, the external cushioning element and/or the internal support can include a second generally longitudinally disposed aperture. In additional embodiments, the internal support can include one or more ribs disposed on an external surface thereof. The internal support can have a cross section that is polygonal, arcuate, or combinations thereof. The internal support can span substantially an entire width of the insert.




In addition, the adjustable cushioning system can include a structural support casing disposed in a sole of the article of footwear and defining a recess for housing the insert. The structural support casing may have a generally recumbent V or U-shaped cross-sectional profile. Furthermore, the adjustable cushioning system can include a second insert. The second insert can include an internal support and an external cushioning element disposed about at least a portion of the internal support. In an embodiment of the invention that includes a structural support casing, the second insert can be disposed in a second cylindrical recess in the structural support casing.




Furthermore, the adjustable cushioning system can be generally longitudinally disposed within the article of footwear and can extend from about the heel region to about an arch region of the article of footwear. Alternatively, the adjustable cushioning system can be generally laterally disposed within the article of footwear and can span substantially an entire width of the article of footwear. In addition, the insert can be diagonally disposed within the article of footwear. The inserts may be removable from the article of footwear so they can be replaced when they wear or when different inserts having different characteristics are desired.




These and other objects, along with advantages and features of the present invention herein disclosed, will become apparent through reference to the following description, the accompanying drawings, and the claims. Furthermore, it is to be understood that the features of the various embodiments described herein are not mutually exclusive and can exist in various combinations and permutations.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the present invention are described with reference to the following drawings, in which:





FIG. 1

is a schematic view of a medial side of an article of footwear including an adjustable cushioning system in accordance with the invention;





FIG. 2A

is a schematic perspective view of an adjustable cushioning system in accordance with the invention and having a single insert;





FIG. 2B

is a schematic perspective view of an adjustable cushioning system in accordance with the invention and having two inserts;





FIG. 2C

is a schematic end view of the adjustable cushioning system of

FIG. 2B

;





FIG. 2D

is a schematic top view of the adjustable cushioning system of

FIG. 2B

;





FIG. 2E

is an exploded perspective view of the adjustable cushioning system of

FIG. 2B

;





FIG. 2F

is a schematic perspective view of a portion of the adjustable cushioning system of

FIG. 2B

with the inserts removed;





FIGS. 3A-3C

are cross-sectional schematic views of various embodiments of one insert of

FIG. 2D

taken at line


3





3


;





FIG. 4A

is a schematic end view of the adjustable cushioning system of

FIG. 2B

in a locked configuration;





FIG. 4B

is a schematic end view of the adjustable cushioning system of

FIG. 2B

in an unlocked configuration;





FIG. 5A

is a schematic perspective view of a positioning mechanism disposed in the adjustable cushioning system of

FIG. 2B

, with the inserts removed;





FIG. 5B

is another schematic perspective view of the positioning mechanism of

FIG. 5A

;





FIG. 5C

is another schematic perspective view of the positioning mechanism of

FIG. 5A

;





FIG. 5D

is a partial exploded perspective view of the locking mechanism of FIG.


4


A and the positioning mechanism of

FIG. 5A

;





FIG. 6A

is a partial exploded view of a lateral side of a heel assembly including the adjustable cushioning system of

FIG. 2B

;





FIG. 6B

is a partial exploded view of the medial side of the heel assembly of

FIG. 6A

;





FIG. 7

is an exploded perspective view of the sole of

FIG. 1

including the adjustable cushioning system of

FIG. 2B

;





FIG. 8A

is a schematic perspective view of an alternative embodiment of an insert in accordance with the invention;





FIG. 8B

is another schematic perspective view of the insert of

FIG. 8A

, without an external cushioning element;





FIG. 8C

is a schematic perspective view of an end cap for use with the insert of

FIGS. 8A and 8B

;





FIG. 8D

is cross-sectional schematic view of the insert of

FIG. 8A

taken at line


8


D—


8


D;





FIG. 8E

is a cross-sectional schematic view of an alternative embodiment of an insert in accordance with the invention;





FIG. 8F

is a cross-sectional schematic view of another alternative embodiment of an insert in accordance with the invention;





FIG. 9A

is a schematic perspective view of another alternative embodiment of an insert in accordance with the invention;





FIG. 9B

is another schematic perspective view of the insert of

FIG. 9A

, without an external cushioning element;





FIG. 9C

is a schematic perspective view of an end cap and axle for use with the insert of

FIGS. 9A and 9B

;





FIG. 9D

is cross-sectional schematic view of the insert of

FIG. 9A

taken at line


9


D—


9


D;





FIG. 10A

is a schematic front view of an alternative embodiment of an adjustable cushioning system in accordance with the invention;





FIG. 10B

is a schematic left side view of the adjustable cushioning system of

FIG. 10A

;





FIG. 10C

is a schematic right side view of the insert of

FIG. 10A

;





FIG. 10D

is a cross-sectional schematic view of the insert of

FIG. 10A

taken at line


10


D—


10


D;





FIG. 11A

is a schematic view of an article of footwear including an embodiment of an adjustable cushioning system in accordance with the invention disposed within a sole;





FIG. 11B

is a partially exploded perspective view of the sole and adjustable cushioning system of

FIG. 11A

;





FIG. 12

is a partially exploded perspective view of the sole of

FIG. 11B

including another embodiment of an adjustable cushioning system in accordance with the invention;





FIG. 13

is a partially exploded perspective view of the sole of

FIG. 1B

including another embodiment of an adjustable cushioning system in accordance with the invention;





FIGS. 14A-14F

are schematic rear views of an article of footwear with an adjustable cushioning system disposed therein in various rotational orientations;





FIGS. 15A and 15B

are schematic perspective views of an alternative embodiment of a casing for receiving an adjustable cushioning system in accordance with the invention; and





FIG. 16

is an exploded perspective view of a casing and a single insert.











DESCRIPTION





FIG. 1

depicts a medial side of an article of footwear


10


including an embodiment of an adjustable cushioning system


12


in accordance with the invention. Generally, the article of footwear


10


includes an upper


14


and a sole


16


. The sole


16


includes a heel region


18


, an arch region


17


, and a forefoot region


19


. The adjustable cushioning system


12


is shown disposed generally in the heel region


18


of the sole


16


; however, the adjustable cushioning system


12


could be disposed anywhere along the length and width of the article of footwear


10


. Additionally, the adjustable cushioning system


12


shown includes two inserts


20


, as shown in greater detail in

FIG. 2B

; however, the adjustable cushioning system


12


could include a single insert


20


or more than two inserts


20


, as necessary, to suit a particular application. In addition, an upper plate


50


and a lower plate


52


are shown and are described in greater detail hereinbelow.





FIGS. 2A-2F

depict various embodiments and views of the adjustable cushioning system


12


.

FIG. 2A

depicts an adjustable cushioning system


12


having a single insert


20


. The insert


20


includes a first end


22


and a second end


24


. A first optional casing


26


is disposed about the first end


22


of the insert


20


and a second optional casing


28


is disposed about the second end


24


of the insert


20


. The optional casings


26


,


28


act to stiffen and support the insert


20


within the adjustable cushioning system


12


. In one embodiment, the casings


26


,


28


are flexible and compress with the inserts


20


. The insert


20


can be retained in the casings


26


,


28


by frictional engagement or other mechanical means. In one embodiment, the casings


26


,


28


are rigidly mounted within the sole


16


and the insert


20


is rotatably inserted into the casings


26


,


28


. Located at the first end


22


is an optional locking mechanism


30


for positively maintaining the insert


20


in a predetermined orientation within the adjustable cushioning system


12


and, correspondingly, the article of footwear


10


. In an alternative embodiment, the insert


20


may be retained in place by a frictional fit. Depending on the aggressiveness of use, however, the insert


20


may rotate within the sole to achieve a position of lesser resistance and therefore, use of the locking mechanism may be advantageous. The locking mechanism


30


is described hereinbelow in greater detail with respect to

FIGS. 4A

,


4


B, and


5


A-


5


D.





FIG. 2B

depicts the adjustable cushioning system


12


of FIG.


1


. The adjustable cushioning system


12


includes two inserts


20


disposed generally parallel to one another. In this embodiment, an optional casing


27


is disposed about the first end


22


of each insert


20


. The casing


27


is essentially two retainer rings


31


circumscribing the first ends


22


of the inserts


20


. A second optional casing


29


is shown disposed about the second end of each insert


20


. Each casing


27


,


29


could be a single integral piece or separate pieces coupled together. The casings


27


,


29


act to stiffen and support the insert


20


within the adjustable cushioning system


12


. In one embodiment, the casings


27


,


29


are flexible and compress with the inserts


20


. In an embodiment with two or more inserts


20


, the casings


27


,


29


also maintain the inserts


20


in their proper positions relative to one another.





FIGS. 2C and 2D

are an end view and a top view of the adjustable cushioning system of

FIG. 2B

, respectively.

FIG. 2C

depicts the first ends


22


of the inserts


20


and the locking mechanisms


30


disposed thereon. Each locking mechanism


30


includes a lever


32


coupled to a hub


35


and seated within a groove


33


. The locking mechanism


30


is described in greater detail with respect to

FIGS. 4A

,


4


B, and


5


A-


5


D.

FIG. 2D

depicts the adjustable cushioning system


12


having two inserts


20


disposed generally parallel to one another.

FIG. 2D

depicts optional end caps


44


,


46


disposed on the ends


22


,


24


of the inserts


20


. Optionally, end caps


44


,


46


can give the inserts


20


additional support and provide a more finished or ornamental appearance. Additionally, the end caps


44


,


46


can include indicia relating to the orientation or performance characteristics of the inserts


20


.





FIG. 2E

is an exploded perspective view of the adjustable cushioning system


12


. The system


12


includes two inserts


20


, end caps


44


,


46


disposed on the ends of each insert


20


, and casings


27


,


29


disposed about the ends of the inserts


20


. The casings


27


,


29


include retainer rings


31


that circumscribe the ends of the inserts


20


. Also depicted proximate the first end


22


of the adjustable cushioning system


12


are the locking mechanisms


30


that include levers


32


, pins


37


, and shafts


34


. The shafts


34


extend substantially along the entire length of the inserts


20


and include hubs


35


disposed on one end for receiving the pins


37


that pivotably couple the levers


32


to the shafts


34


. In addition, various components of a positioning mechanism


40


are depicted. The positioning mechanism


40


(

FIGS. 5A-5D

) includes a detent assembly


36


and two ratchet wheels


38


disposed at the ends of the inserts


20


. The positioning mechanism


40


may be sized and configured to assist the locking mechanism


30


to maintain the inserts


20


in predetermined orientations and/or provide tactile and audible feedback to a wearer as to the orientation of the inserts


20


.

FIG. 2F

is a partial perspective view of the adjustable cushioning system


12


without the inserts


20


shown.

FIG. 2F

depicts the first end


22


including the casing


27


, the locking mechanisms


30


, and the shafts


34


extending therefrom.





FIGS. 3A-3C

are cross-sectional views of various embodiments of the insert


20


.

FIG. 3A

depicts an insert


20


having a generally circular cross-section and an outer wall


58


and a skeletal element


56


defining two apertures


54


. The apertures


54


can extend substantially the entire length of the insert


20


. The apertures


54


shown have generally arcuate, D-shaped cross-sections; however, the apertures


54


could be essentially any polygonal and/or arcuate shape. Additionally, the apertures


54


could be filled with a foam material.

FIG. 3B

depicts an alternative embodiment of an insert


120


. The insert


120


has a generally circular cross-section and an outer wall


158


and two skeletal elements


156


defining three apertures


154


.

FIG. 3C

depicts another alternative embodiment of an insert


220


. The insert


220


has a generally circular cross-sectional shape and is a substantially solid (foamed or non-foamed) piece defining an elongate aperture


254


. The apertures


54


,


154


,


254


and skeletal elements


56


,


156


define, at least in part, the anisotropic properties of the inserts


20


,


120


,


220


. The insert


20


,


120


,


220


is stiffest, i.e. most difficult to compress, when in a vertical orientation (as shown) and provides the softest cushioning, i.e., easiest to compress, when rotated 90 degrees to a horizontal orientation. Specifically, the insert


20


,


120


,


220


has a greater resistance to a force applied as shown by arrows


60


,


160


,


260


, and thereby a firmer “ride,” than when exposed to a force applied as shown by arrows


62


,


162


,


262


. In other words, the insert


20


is firmest in response to a force applied parallel to the skeletal element


56


(arrows


60


), as opposed to a force applied perpendicular to the skeletal element


56


(arrows


62


).





FIGS. 4A and 4B

depict enlarged side views of the adjustable cushioning system


12


of FIG.


1


.

FIG. 4A

depicts the locking mechanism


30


in a locked position and

FIG. 4B

depicts the locking mechanism


30


in an unlocked or open position. In the embodiment shown, the locking mechanism


30


has two locked orientations. The first (and shown) orientation is about −45 degrees relative to a vertical axis


42


. The second orientation is located at about +45 degrees relative to the vertical axis


42


. These two orientations allow for 90 degrees of rotation of the inserts


20


relative to the article of footwear. For example, and with reference to

FIGS. 3A-3C

, the insert


20


can be rotated to and locked in the vertical position or the horizontal position. Alternatively, the insert


20


could have essentially any number of orientations in which the insert


20


can be locked, as desired.




The locking mechanism


30


depicted is a dual position mechanism configured to provide a toggle function, i.e., the mechanism


30


is stable in either open or closed positions. The lever


32


is coupled to the hub


35


and, correspondingly to the insert


20


, by a pin


37


. The pin


37


is coupled to the lever


32


via holes


64


disposed in the lever


32


. The pin


37


may be held in place by bonding, frictional engagement, or other mechanical means. Other types of actuators and other methods of coupling the lever


32


to the insert


20


are contemplated and within the scope of the invention. The pin


37


may be made of spring steel and may have a slight bend to effect the toggle function of the lever


32


.




To unlock and orient the insert


20


, the wearer lifts the lever


32


out of the groove


33


to the unlocked position. In the unlocked position, the lever


32


extends outwardly away from the insert


20


. The wearer can use the lever


32


as a handle to rotate the hub


35


and shaft


34


into the desired orientation. The insert


20


rotates with the hub


35


and shaft


34


. The insert


20


can include an anti-friction coating that can assist the rotation of the insert


20


. In the embodiment shown, the grooves


33


are located in the casing


27


corresponding to various predetermined angular orientations of the inserts


20


. To lock the insert


20


into the desired orientation, the wearer pivots the lever


32


so as to be generally flush with the sole


16


and into the groove


33


. The groove


33


acts as a stop to prevent rotation of the lever


32


, thereby preventing the insert


20


from rotating when in the locked position.





FIGS. 5A-5D

are perspective views of the positioning mechanism


40


. In the embodiment shown, the positioning mechanism


40


is at least partially disposed within the casing


27


located at the first end


22


; however, the positioning mechanism


40


could be disposed on either end of the adjustable cushioning system


12


. The positioning mechanism


40


includes a detent assembly


36


that is disposed within the casing


27


between the two retainer rings


31


. The assembly


36


includes two detents


39


, one disposed adjacent each retainer ring


31


. The positioning mechanism


40


also includes a ratchet wheel


38


for each insert


20


that provides an audible and physical indication of orientation to the wearer. The positioning mechanism


40


depicted includes two ratchet wheels


38


that are generally circular in cross-section and are disposed generally concentrically with the retainer rings


31


of the casing


27


. The ratchet wheel


38


may, in one embodiment, circumscribe an end of the insert


20


. The ratchet wheel


38


includes four notches


41


disposed equidistantly about the ratchet wheel


38


. The notches


41


correspond to various predetermined orientations of the insert


20


and engage the detents


39


to indicate (audibly and/or physically) to the wearer when the insert


20


is in a desired orientation.





FIG. 5C

depicts the engagement mechanism assembly


40


with one ratchet wheel


38


removed. It can be seen that the detent


39


extends into the retainer ring


31


of the casing


27


. Also shown are the lever


32


and pin


37


components of the locking mechanism


30


.

FIG. 5D

is an exploded view of the components of the locking mechanism


30


and the positioning mechanism


40


. The lever


32


is configured to fit substantially flush with the end cap


46


. In operation, the ratchet wheel


38


is coupled to the lever


32


, such that rotation of the lever


32


and insert


20


causes the ratchet wheel


38


to rotate. The notches


41


engage the detents


39


as the insert


20


and ratchet wheel


38


rotate. Once the wearer has reached the desired orientation, as indicated by the audible and/or tactile feedback of the positioning mechanism


40


, the wearer can return the lever


32


to the locked position. In an alternative embodiment, the positioning mechanism


40


and the locking mechanism


30


can be located on opposite ends of the adjustable cushioning system


12


. For example, the locking mechanism


30


can be located on the medial side of a shoe and the positioning mechanism


40


can be located on the lateral side of the shoe.





FIGS. 6A and 6B

depict partially exploded views of the heel


18


of

FIG. 1

, as seen from the lateral side and the medial side, respectively. In one embodiment, the adjustable cushioning system


12


is disposed between an upper plate


50


and a lower plate


52


. The upper plate


50


and the lower plate


52


may provide structural support and stability for the article of footwear


10


and may house and protect the adjustable cushioning system


12


. The plates


50


,


52


, in one embodiment, may be coupled forward of the adjustable cushioning system


12


(see FIG.


1


). Coupling the plates


50


,


52


can provide greater structural stability to the article of footwear and can create a tunnel torsion element


66


in the shank area


68


(

FIG. 1

) of the sole


16


. The plates


50


,


52


can form a single, recumbent V or U-shaped housing. The upper plate


50


may include a heel counter formed in a top surface thereof and/or projections on a bottom surface thereof that engage at least one of the casings


27


,


29


. The lower plate


52


can lock the inserts


20


and system


12


in place relative to the sole


16


. Additionally, because the lower plate


52


can provide structural support to the article of footwear, less material may be necessary for the outsole. For example, the lower plate


52


can be insert injection molded with one or more rubber outsole elements. Additionally, the lower plate


52


can be transparent to allow a wearer visual access to the adjustable cushioning system


12


.





FIG. 7

depicts the sole


16


of FIG.


1


. In addition to the adjustable cushioning system


12


and plates


50


,


52


described hereinabove, the sole


16


can include heel outsole elements


70


, a forefoot outsole


74


, a heel strike cushioning element


72


, and a midsole


76


.





FIGS. 8A-8D

depict an alternative embodiment of an adjustable cushioning system


800


in accordance with the invention. The adjustable cushioning system


800


includes one or more inserts


810


.

FIG. 8A

is a perspective schematic view of the insert


810


including an end cap


812


, an internal support


814


, and an external cushioning element


816


. The insert


810


has a dual density construction, where the internal support


814


and external cushioning element


816


are manufactured from materials of differing durometer. The term “dual density” is used herein according to its ordinary meaning, e.g., the insert includes two materials of differing density. The term dual density is, however, also used to cover an insert comprising a single material surrounding a void(s), such that the insert exhibits anisotropic characteristics.




The internal support


814


extends axially from the end cap


812


and the external cushioning element


816


is disposed about at least a portion of the internal support


814


. The insert


810


has a generally cylindrical shape in the embodiment shown; however, the shape can be chosen to suit any particular application.




The end cap


812


(

FIG. 8C

) is optional and can be disposed at either one and/or both ends of the insert


810


. As shown, the end cap


812


is disposed at the proximal end


817


of the insert


810


. The end cap


812


is substantially cylindrical in shape. The end cap


812


has a lip


813


that defines a recess


815


. The end cap


812


can function as structural support for the insert


810


and/or serve an aesthetic purpose. For example, the end cap


812


can be used as a handle to rotate and/or remove the insert


810


from an article of footwear. In addition, the end cap


812


could include a locking mechanism to hold the insert


810


in place within the article of footwear. The end cap


812


can also include indicia on an outer surface thereof that indicates the orientation of the insert


810


within the article of footwear.





FIG. 8B

is a perspective schematic view of the end cap


812


and internal support


814


extending axially therefrom. The internal support


814


is coupled to the end cap


812


by frictional engagement and/or an interference fit. Alternatively, the internal support


814


may be held in place by adhesive bonding, solvent bonding, mechanical retention, or similar techniques. Typically, the internal support


814


fills the recess


815


and may be bonded to the lip


813


and/or the recess


815


. Alternatively, the internal support


814


is not coupled to the end cap


812


. The internal support


814


can have a cross-sectional shape, such as polygonal, arcuate, or combinations thereof. In the embodiment shown in

FIG. 8B

, the internal support


814


is substantially rectangular in shape and extends the entire length and width of the insert


810


. Typically, the internal support


814


is made of a high durometer dense foam or a substantially rigid material. Generally, the internal support


814


is made of a harder material than the external cushioning element


816


.




The external cushioning element


816


is shown as two separate pieces, one disposed on each side of the internal support


814


; however, the external cushioning element


816


can be a single piece that completely surrounds the internal support


814


. The external cushioning element


816


is affixed to the internal support


814


by adhesive bonding, solvent bonding, mechanical retention, or similar techniques. The external cushioning element


816


extends from the cap


812


and has a length that is slightly less than the length of the internal support


814


. The external cushioning element


816


, however, can extend the entire length of the internal support


814


or be longer than the internal support


814


. The external cushioning element


816


shown has a chamfer


823


disposed at its distal end


819


. Typically, the external cushioning element


816


is made of a soft foam and has a durometer less than that of the internal support


814


.





FIG. 8D

is a cross-sectional schematic view of the insert


810


of

FIG. 8A

taken at line


8


D—


8


D. The insert


810


has a generally circular cross-section while the internal support


814


has a generally rectangular cross-section and spans substantially the entire width of the insert


810


. The external cushioning element


816


is disposed on both sides of the internal support


814


.





FIGS. 8E and 8F

depict schematic cross-sectional views of alternative inserts


860


,


870


. In

FIG. 8E

, the internal support


864


has an elliptical cross-sectional shape and the external cushioning element


866


surrounds the internal support


864


. The external cushioning element


866


also includes an aperture


868


located on one side of the internal support


864


. The aperture


868


can extend substantially the entire length of the external cushioning element


866


and can run generally parallel to the internal support


864


. The aperture


868


shown has a generally rectangular cross-sectional shape; however, the aperture


868


could be essentially any polygonal and/or arcuate shape. Alternatively, a second aperture


868


could be located on the other side of the internal support


864


. In

FIG. 8F

, the internal support has been removed. The external cushioning element


876


has two apertures


878


generally longitudinally disposed therein. The apertures


878


are “crescent” shaped and run generally parallel to the external cushioning element


876


. Alternatively, the apertures


878


could be “kidney” shaped. In this embodiment, the insert


870


is stiffest, i.e. most difficult to compress, when in the vertical orientation shown in FIG.


8


F. The insert


870


provides the softest cushioning, i.e., easiest to compress, when rotated 90 degrees so that the apertures


878


are oriented one above the other.





FIGS. 9A-9C

are perspective schematic views of an alternative insert design. The size, shape, and material choices for the insert


910


and its various components are essentially the same as those discussed above with respect to

FIGS. 8A-8D

. The insert


910


includes an end cap


912


, an internal support


914


, an external cushioning element


916


, and an axle


918


. The axle


918


is bonded to the end cap


912


and extends axially therefrom. Alternatively, the axle


918


could be integrally formed with the end cap


912


. The axle


918


is a generally thin, elongate element that adds stiffness to the internal support


914


. The axle


918


can include one or more apertures


925


disposed along its length to reduce weight. The size, shape, and number of apertures can be varied to suit a particular application. The internal support


914


is disposed about the axle


918


. In the embodiment shown, the internal support


914


is supported by the axle


918


and does not contact the end cap


912


. The internal support


914


has a series of three ribs


920


disposed on each side thereof.





FIG. 9D

is a cross-sectional schematic view of the insert


910


of

FIG. 9A

taken at line


9


D—


9


D. The insert


910


has a generally circular cross-section while the internal support


914


has a generally rectangular cross-section and spans substantially the entire width of the insert


910


. The internal support


914


surrounds the axle


918


and includes three ribs


920


disposed equidistantly on each side of the internal support


914


. The ribs


920


are generally arcuate in shape. The number, shape, size, and placement of the ribs


920


can be varied to suit a particular application. The external cushioning element


916


includes two pieces, with one piece disposed on each side of the internal support


914


. As discussed above with respect to

FIGS. 8E and 8F

, the external cushioning element


916


can include one or more apertures disposed therein.




The various components of the adjustable cushioning systems described herein can be manufactured by, for example, injection molding or extrusion and optionally a combination of subsequent machining operations. Extrusion processes may be used to provide a uniform shape, such as a single monolithic frame. Insert molding can then be used to provide the desired geometry of the open spaces, or the open spaces could be created in the desired locations by a subsequent machining operation. Other manufacturing techniques include melting or bonding additional portions. For example, the internal walls or skeletal elements


56


,


156


may be adhered to the insert


20


,


120


with a liquid epoxy or a hot melt adhesive, such as ethylene vinyl acetate (EVA). In addition to adhesive bonding, components can be solvent bonded, which entails using a solvent to facilitate fusing of various components. In another example, the end cap


912


could be fused to the internal support


914


during a foaming process, or could be integrally formed with the axle


918


.




The various components can be manufactured from any suitable polymeric material or combination of polymeric materials, either with or without reinforcement. Suitable materials include: polyurethanes, such as a thermoplastic polyurethane (TPU); EVA; thermoplastic polyether block amides, such as the Pebax® brand sold by Elf Atochem; thermoplastic polyester elastomers, such as the Hytrel® brand sold by DuPont; thermoplastic elastomers, such as the Santoprene® brand sold by Advanced Elastomer Systems, L.P.; thermoplastic olefin; nylons, such as nylon 12, which may include 10 to 30 percent or more glass fiber reinforcement; silicones; polyethylenes; acetal; and equivalent materials. Reinforcement, if used, may be by inclusion of glass or carbon graphite fibers or para-aramid fibers, such as the Kevlar® brand sold by DuPont, or other similar method. Also, the polymeric materials may be used in combination with other materials, for example rubber. Other suitable materials will be apparent to those skilled in the art.




The insert


20


can be made of one or more various density foams, non-foamed polymer materials, and/or skeletal elements. In an optional embodiment, an external surface


21


of the insert


20


may be coated with an anti-friction coating, such as a paint including Teflon® material sold by DuPont or a similar substance. The insert


20


can be color coded to indicate to a wearer the specific performance characteristics of the insert


20


. The size and shape of the insert


20


and the casings


26


,


28


can vary to suit a particular application. The inserts can be about 10 mm to about 40 mm in diameter, preferably about 20 mm to about 30 mm, and more preferably about 25 mm. The length of the insert


20


can be about 50 mm to about 100 mm, preferably about 75 mm to about 90 mm, and more preferably 85 mm. The casings


26


,


27


,


28


,


29


can be about 5 mm to about 20 mm deep, preferably about 8 mm to about 12 mm, and more preferably about 10 mm. The inside diameter of the retainer rings


31


is about 10 mm to about 40 mm, preferably about 20 mm to about 30 mm, and more preferably about 25 mm.




In addition, the insert


810


can be integrally formed by a process called reverse injection, in which the external cushioning element


816


itself forms the mold for the internal support


814


. Such a process can be more economical than conventional manufacturing methods, because a separate internal support


814


mold is not required. The insert


810


can also be formed in a single step called dual injection, where two or more materials of differing densities are injected simultaneously to create integrally the external cushioning element


816


and the internal support


814


. The materials chosen for the various insert components should be “compatible,” such that the various components are able to chemically bond to each other at discrete mating locations. In various embodiments, the insert


20


could be a dual density polyurethane foam (


40


and


75


asker Shore C hardnesses) or an extruded thermoplastic olefin, for example. The casings


26


,


27


,


28


,


29


could be made of Pebax and the plates


50


,


52


could be injection molded TPU.





FIGS. 10A-10D

depict another alternative embodiment of an insert


1010


in accordance with the invention. The insert


1010


includes two optional end caps


1012


and an internal support


1014


surrounded by an external cushioning element


1016


. The end cap


1012


located at the distal end


1019


of the insert


1010


includes an orientation indicator


1028


disposed thereon. The indicator


1028


(

FIG. 10B

) can be formed in the end cap


1012


or can be indicia printed on the end cap


1012


that indicates to the wearer the orientation of the insert


1010


within the article of footwear. In an alternative embodiment, the end cap


1012


could include a locking mechanism to hold the insert


1010


in place within the article of footwear. A semi-circular handle


1024


(

FIG. 10C

) is located on the proximal end


1017


of the insert


1010


. The handle


1024


can be formed as part of the end cap


1012


or can be mechanically coupled to the end cap


1012


. Alternatively, the handle


1024


can be integrally formed or coupled to the internal support


1014


and/or external cushioning element


1016


and can pass through an opening in the end cap


1012


. In a particular embodiment, the handle


1024


is an extension of the internal support


1014


and there is no end cap


1012


disposed on the proximal end


1017


of the insert


1010


. The handle


1024


can be used by the wearer to rotationally orient the insert


1010


within the article of footwear and/or remove the insert


1010


from the article of footwear. In alternative embodiments, the handle


1024


and orientation indicator


1028


can be located on the same end of the insert


1010


. In one embodiment, the handle


1024


can form at least a portion of the orientation indicator


1028


. In addition, the insert


1010


and/or end caps


1012


can be visible to an observer and can indicate to the observer what type of insert


1010


is installed in the footwear. Also, the insert


1010


and/or end caps


1012


can have decorative features. As shown in

FIG. 10D

, the insert


1010


has a generally circular cross-section and the internal support


1014


has a cross-section including polygonal and arcuate elements. The external cushioning element


1016


surrounds the internal support


1014


.





FIGS. 11A and 11B

depict an article of footwear


1160


including an upper


1162


, a sole


1164


, and an adjustable cushioning system


1112


in accordance with the invention. FIG.


11


A is a schematic side view of the article of footwear


1160


. The adjustable cushioning system


1112


includes two inserts


1120


generally laterally disposed in a heel region


1168


of the sole


1164


. The inserts


1120


can span substantially the entire width of the article of footwear


1160


. In one embodiment, the sole


1164


can include an outsole


1170


and a midsole


1166


, and the system


1112


can be disposed at least partially within the midsole


1166


. Typically, the inserts


1120


are laterally disposed within the article of footwear


1160


for running and to adjust the roll of the footwear


1160


.





FIG. 11B

is a perspective schematic view of the sole


1164


of the article of footwear


1160


of

FIG. 11A

with the inserts


1120


removed. The inserts


1120


could be any of the types described hereinabove. The inserts


1120


are shown in different orientations. As will be discussed later with respect to

FIGS. 14A-14F

, the orientation of the insert


1120


affects the performance characteristics of the article of footwear


1160


. The insert


1120


is coupled to the article of footwear


1160


by frictional engagement and/or interference fit. Other ways of coupling the insert


1120


to the article of footwear


1160


are possible, as long as the insert


1120


maintains a secure, but rotatable fit within the article of footwear


1160


.





FIG. 12

depicts an alternative embodiment of an adjustable cushioning system


1212


disposed in the sole


1164


of FIG.


11


B. The adjustable cushioning system


1212


is shown removed and includes two inserts


1220


generally longitudinally disposed in a heel region


1168


of the sole


1164


. Typically, the inserts


1220


are longitudinally disposed within the sole


1164


to control pronation and/or supination. The inserts


1220


can be inserted through the back of the heel region


1168


and extend to about the arch region


1172


of the sole


1164


. The length of the insert


1220


and its position within the sole


1164


can vary to suit a particular application and/or a particular type of article of footwear. For example, the insert


1220


may not extend beyond the heel region


1168


. In one embodiment, the sole


1164


can include an outsole


1170


and a midsole


1166


, and the system


1212


can be disposed at least partially within the midsole


1166


. Alternatively, the adjustable cushioning system


1212


can include only a single insert


1220


disposed either on-center or offset from the midline of the sole


1164


.





FIG. 13

depicts the sole


1164


of FIG.


11


B and another alternative embodiment of an adjustable cushioning system


1312


. The adjustable cushioning system


1312


is shown removed from the sole


1164


. The adjustable cushioning system


1312


includes a single insert


1320


generally diagonally disposed in the heel region


1168


of the sole


1164


. The insert


1320


shown includes a casing


1326


,


1328


located on each end. The insert


1320


can span substantially the entire width of the sole


1164


. In one embodiment, the adjustable cushioning system


1312


can be disposed at least partially within a midsole. In another embodiment, the insert


1320


can be positioned diagonally across the heel strike zone of the sole


1164


.





FIGS. 14A-14F

are rear views of a right footed article of footwear


1460


in accordance with the invention. The article of footwear


1460


includes an upper


1462


, a sole


1464


, and an adjustable cushioning system


1412


with two inserts


1420


generally longitudinally disposed within a heel region


1468


of the sole


1464


. In various embodiments, the system


1412


could include only one insert


1420


or more than two inserts


1420


, and the inserts


1420


could be generally laterally or diagonally disposed in the sole


1464


. Each view represents a possible combination of insert orientations. The examples shown are not meant to be exhaustive and other combinations are possible. The wearer can customize the level of cushioning in the footwear


1460


by rotating the insert


1420


relative to the article of footwear


1460


. Additionally, inserts


1420


having different properties can be substituted for further customization of the article of footwear


1460


.




In

FIG. 14A

, the inserts


1420


, as represented by orientation indicators


1428


, are both in a “vertical” position, i.e. perpendicular to the ground, which results in the firmest possible cushioning. The internal structure, for example the skeletal element(s)


56


, act as joists to increase support and stiffen the ride of the article of footwear


1460


.

FIG. 14B

depicts both inserts


1420


in a “horizontal” position, i.e., parallel with the ground, which results in the softest cushioning. In the horizontal position, the insert


1420


allows the article of footwear


1460


more flex. The wearer can further customize the performance characteristics of the article of footwear


1460


by positioning each insert


1420


between the horizontal position and the vertical position.





FIGS. 14C and 14D

depict two other possible combinations where the inserts


1420


are oriented symmetrically. In both views, the inserts


1420


are positioned at about 45 degrees to normal, resulting in a moderate amount of cushioning.




Alternatively, the inserts


1420


can be oriented in non-symmetrical positions, as shown in

FIGS. 14E and 14F

. In

FIG. 14E

, the insert


1420


located on the medial side


1474


is oriented to maximize the stiffness of the medial side


1474


of the sole


1464


relative to the lateral side


1476


of the sole


1464


, where the insert


1420


is oriented to maximize cushioning. In such an arrangement, the increased stiffness on the medial side


1474


helps to prevent pronation. The wearer can vary the position of the insert


1420


to vary the amount of compensation for pronation.




In

FIG. 14F

, the insert


1420


located on the lateral side


1476


is oriented to maximize the stiffness of the lateral side


1476


of the sole


1464


relative to the medial side


1474


of the sole


1464


, where the insert


1420


is oriented to maximize cushioning. In such an arrangement, the increased stiffness on the lateral side


1476


helps to prevent supination. The wearer can vary the position of the insert


1420


to vary the amount of compensation for supination.





FIGS. 15A and 15B

are top and bottom perspective schematic views, respectively, of an alternative casing


1540


for use with an adjustable cushioning system


1512


(

FIG. 16

) in accordance with the invention. The casing


1540


is typically disposed in a heel region of the article of footwear and may provide stability and support to the wearer's foot, while the inserts


1520


provide the adjustable cushioning. The casing


1540


is a substantially recumbent U-shape with a top platform


1542


, a bottom platform


1544


, and two recesses


1546


generally laterally disposed within the casing


1540


for receiving the two inserts


1520


. Alternatively, the casing


1540


can have one recess


1546


or more than two recesses


1546


, depending on the number of inserts


1520


that make up a particular embodiment of the adjustable cushioning system


1512


. Also, the casing size and shape can vary to suit a particular application and/or a particular type of article of footwear. The casing


1540


has an optional aperture


1548


generally centrally disposed in the top platform


1542


and an optional slot


1552


that runs generally longitudinally along the bottom platform


1544


. In the embodiment shown, the slot


1552


runs along the bottom platform


1544


and up to the top platform


1542


. The casing


1540


can include stiffening ribs


1550


that hold the inserts


1510


in place, while adding stiffness to the overall casing


1540


. The casing


1540


can also be manufactured of any of the materials and any of the processes discussed hereinabove.





FIG. 16

is an exploded perspective view of an adjustable cushioning system


1512


in accordance with the invention. The system


1512


includes an insert


1520


and a casing


1540


. The casing


1540


is a single molded piece with a single, laterally disposed recess


1546


for receiving the insert


1520


. Alternatively, the recess


1546


and insert


1520


could be longitudinally or angularly disposed within the casing


1540


.




Having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. For example, the inserts and the mating apertures in the casings can be splines or have non-circular cross-sections, so that the inserts must be removed to be reoriented and then reinstalled. In this manner, the need for separate locking mechanisms can be obviated. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive.



Claims
  • 1. An adjustable cushioning system for an article of footwear, the system comprising:an insert adapted to be received in an aperture formed in a sole of the article of footwear, wherein the insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation; and a casing disposable in the sole and defining a recess for receiving the insert, wherein the casing is adapted to support a load of a user passing generally vertically therethrough.
  • 2. The adjustable cushioning system of claim 1, wherein the insert comprises a multiple density foam.
  • 3. The adjustable cushioning system of claim 1, wherein the insert comprises a skeletal element.
  • 4. The adjustable cushioning system of claim 1, wherein the insert comprises a skeletal element and a multiple density foam.
  • 5. The adjustable cushioning system of claim 1, wherein the anisotropic property is selected from the group consisting of compressibility, resiliency, compliancy, elasticity, damping, energy storage, and stiffness.
  • 6. The adjustable cushioning system of claim 1, wherein the locking mechanism comprises:a lever coupled to the insert for rotatably positioning the insert; and a groove for receiving and maintaining the lever in a predetermined position.
  • 7. The adjustable cushioning system of claim 6, wherein the lever has a locked position and an unlocked position.
  • 8. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises a second groove for receiving and maintaining the lever in a second predetermined position.
  • 9. The adjustable cushioning system of claim 6, wherein the groove is disposed in the casing.
  • 10. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises:a detent; and an engagement mechanism disposed adjacent the detent, the engagement mechanism having a notch engageable with the detent.
  • 11. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises at least one of a visual position indicator and an audible position indicator.
  • 12. The adjustable cushioning system of claim 1, wherein the locking mechanism is at least partially disposed within a retainer ring circumscribing an end of the insert.
  • 13. The adjustable cushioning system of claim 1, wherein the locking mechanism is disposable on a medial side of the article of footwear.
  • 14. The adjustable cushioning system of claim 1, wherein the locking mechanism is disposed on a lateral side of the article of footwear.
  • 15. The adjustable cushioning system of claim 1, wherein the insert further comprises a shaft generally longitudinally disposed therein.
  • 16. The adjustable cushioning system of claim 1, wherein the insert has a generally cylindrical shape.
  • 17. The adjustable cushioning system of claim 1, wherein the casing comprises a retainer ring that circumscribes an end of the insert.
  • 18. The adjustable cushioning system of claim 17 further comprising a second casing, wherein the second casing comprises a retainer ring that circumscribes an opposite end of the insert.
  • 19. The adjustable cushioning system of claim 1, wherein the casing comprises a first plate disposed above the insert and a second plate disposed below the insert and coupled to the first plate at an end thereof.
  • 20. The adjustable cushioning system of claim 1, wherein the insert defines a generally longitudinally disposed aperture.
  • 21. The adjustable cushioning system of claim 20, wherein the insert defines a second generally longitudinally disposed aperture.
  • 22. The adjustable cushioning system of claim 1, wherein the insert further comprises a cap disposed on an end thereof.
  • 23. The adjustable cushioning system of claim 1, wherein the insert further comprises an orientation indicator disposed on an end thereof.
  • 24. The adjustable cushioning system of claim 1 further comprising:a second insert adapted to be received in the aperture formed in the sole of the article of footwear, wherein the second insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined orientation.
  • 25. The adjustable cushioning system of claim 24, wherein the second insert is oriented generally parallel to the first insert.
  • 26. The adjustable cushioning system of claim 1, wherein the insert comprises:an internal support; and an external cushioning element disposed about at least a portion of the internal support.
  • 27. The adjustable cushioning system of claim 26, wherein the external cushioning element has a lower durometer than the internal support.
  • 28. The adjustable cushioning system of claim 26, wherein the insert further comprises an axle disposed within the internal support.
  • 29. The adjustable cushioning system of claim 26, wherein the internal support has a cross section selected from the group consisting of polygonal, arcuate, and combinations thereof.
  • 30. The adjustable cushioning system of claim 26, wherein the internal support substantially spans an entire width of the insert.
  • 31. An article of footwear comprising a sole and an adjustable cushioning system, the system comprising:an insert adapted to be received in an aperture formed in the sole of the article of footwear, wherein the insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation.
  • 32. The article of footwear of claim 31, wherein the insert is disposed in a heel region of the sole of the article of footwear.
  • 33. The article of footwear of claim 31, wherein the insert is disposed in a forefoot region of the sole of the article of footwear.
  • 34. The article of footwear of claim 31, wherein the locking mechanism is disposed on a medial side of the sole.
  • 35. The article of footwear of claim 31, wherein the locking mechanism is disposed on a lateral side of the sole.
  • 36. The article of footwear of claim 31, wherein the sole comprises an outsole and a midsole and the insert is disposed at least partially in the midsole.
  • 37. The article of footwear of claim 31, wherein the system further comprises:a second insert adapted to be received in the aperture formed in the sole of the article of footwear, wherein the second insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined orientation.
  • 38. The article of footwear of claim 31, wherein the insert is generally longitudinally disposed within the article of footwear.
  • 39. The article of footwear of claim 39, wherein the insert extends from a heel region to an arch region of the article of footwear.
  • 40. The article of footwear of claim 31, wherein the insert is generally laterally disposed within the article of footwear.
  • 41. The article of footwear of claim 40, wherein the insert spans substantially an entire width of the article of footwear.
  • 42. The article of footwear of claim 31, wherein the insert is diagonally disposed within the article of footwear.
  • 43. The article of footwear of claim 31, wherein the insert is removable from the article of footwear.
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