Information
-
Patent Grant
-
6807753
-
Patent Number
6,807,753
-
Date Filed
Monday, May 13, 200222 years ago
-
Date Issued
Tuesday, October 26, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Testa, Hurwitz & Thibeault, LLP
-
CPC
-
US Classifications
Field of Search
US
- 036 28
- 036 1185
- 036 1186
- 036 30 R
- 036 25 R
- 036 31
-
International Classifications
-
Abstract
The invention is directed to cushioning systems for athletic shoes that can be adjusted by a wearer. The systems include one or more cushioning inserts having anisotropic properties and are lockable in place in the shoe sole. The systems may also include structural support elements that provide additional stability and support to the wearer's foot. The wearer can adjust the degree of cushioning by rotating the insert within the shoe. The wearer can also remove the insert and replace the insert with a new and/or different insert.
Description
TECHNICAL FIELD
The invention generally relates to adjustable cushioning systems for articles of footwear.
BACKGROUND INFORMATION
Conventional athletic shoes include an upper and a sole. The sole is usually manufactured of a material chosen to optimize a particular function of the shoe, for example, cushioning or stiffness. Typically, the sole includes a midsole and an outsole, either of which can include, for example, a cushioning material to protect a wearer's foot and leg. One drawback with conventional shoes is that the wearer has to select a specific shoe to get optimum performance for a specific activity. For example, the wearer has to use one type of shoe for running and another type of shoe for basketball, because one shoe has more cushioning while the other is stiffer for greater support during lateral movement.
Shoes have been designed that attempt to combine and optimize different functions of sport specific shoes; however, the wearer is still left with a shoe with set functionality that the wearer cannot customize. What may be optimal for one segment of the population is not necessarily optimal for everyone. For example, many shoes are designed with wedges or varying degrees of cushioning across the width of the sole to compensate for pronation or supination. Unfortunately, these shoes are typically limited to compensating for either pronation or supination and the amount of compensation cannot be varied to suit a particular wearer. Furthermore, shoes have been designed that attempt to give a wearer some adjustability with respect to a specific function; however, these shoes may require at least partial disassembly of the shoe and/or the wearer may be limited in the amount of adjustment that can be made.
U.S. Pat. No. 5,875,568, the disclosure of which is hereby incorporated herein by reference in its entirety, discloses a cushioning system including a cylindrical shock-absorbing insert located in a heel of a shoe. Similarly, U.S. Pat. Nos. 4,430,810 and 4,573,279, the disclosures of which are hereby incorporated herein by reference in their entireties, also disclose cylindrical inserts located in the heel of the shoe. There are several drawbacks to these cushioning systems. For example, the inserts are isotropic. To adjust the cushioning properties of an isotropic insert, the wearer has to remove the insert and replace the insert with another insert having different cushioning properties. The '568 patent discloses rotating the insert to “renew” the cushioning effect of the insert, but the cushioning effect is the same no matter what orientation is selected. In addition, the inserts can “turn” during use, because there is no mechanism for locking the inserts against rotational movement during use.
There is, therefore, a need for a shoe that the wearer can easily, repeatedly, and securely customize. Such a shoe should give the wearer the ability to make numerous adjustments to the functional characteristics of the shoe, for example, increased cushioning, compensation for pronation, compensation for supination, etc.
SUMMARY OF THE INVENTION
The invention is directed to adjustable cushioning systems for articles of footwear that can be customized by a wearer. The systems include one or more cushioning inserts having an anisotropic property afforded, for example, by a multiple density construction. The systems may also include structural support elements that provide additional stability and support to the foot. The wearer can adjust the degree of cushioning by rotating the insert within the shoe. Alternatively, the insert could be moved, flipped, or otherwise displaced relative to the shoe to adjust the degree of cushioning. The wearer could also remove the insert and replace the insert with a new and/or different insert. In addition, the insert can be locked in a predetermined position to maintain a specific performance characteristic.
In one aspect, the invention generally relates to an adjustable cushioning system for an article of footwear. The system includes an insert adapted to be received in an aperture formed in a sole of the article of footwear and a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined position or orientation. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property may be compressibility, resiliency, compliancy, elasticity, damping, energy storage, stiffness, or combinations thereof. In various embodiments, the insert is made of a multiple density foam. In another embodiment, the insert may include a skeletal element. In yet another embodiment, the insert is made of a combination of a skeletal element and a multiple density foam. Alternatively, the insert could be made of a first material having a first hardness, a second material having a second hardness, and a third material having a third hardness, for example.
In another aspect, the invention relates to an article of footwear including a sole and an adjustable cushioning system. The system includes an insert adapted to be received in an aperture formed in the sole of the article of footwear and a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property may be compressibility, resiliency, compliancy, elasticity, damping, energy storage, stiffness, or combinations thereof. The system can be located in a heel region and/or a forefoot region of the sole of the article of footwear. In one embodiment, the sole includes an outsole and a midsole, and the insert is disposed at least partially within the midsole of the article of footwear.
In one embodiment, the locking mechanism includes a lever coupled to the insert for rotatably positioning the insert and a mating groove for receiving and maintaining the lever and the insert in a predetermined position. The groove may be disposed in a casing disposed about an end of the insert. Alternatively, the groove could be disposed in a portion of the sole or another structural element disposed within the sole. The lever has a locked position and an unlocked position. The locking mechanism may further include a second mating groove for receiving and maintaining the lever in a second predetermined position. The locking mechanism may also include a detent and an engagement mechanism disposed adjacent the detent. The engagement mechanism has a notch that is engageable with the detent to help maintain the orientation of the insert and/or to indicate to a wearer the position of the insert. The locking mechanism may include a visual position indicator, an audible position indicator, or both. The locking mechanism may be at least partially disposed within a retainer ring circumscribing an end of the insert. The locking mechanism may be disposed on a medial side, lateral side, or heel portion of the article of footwear.
In additional embodiments, the adjustable cushioning system includes a casing disposed in the sole and defining a recess for receiving the insert. The casing may be a retainer ring that circumscribes an end of the insert. The adjustable cushioning system may include a second casing. The second casing may be a retainer ring that circumscribes an opposite end of the insert. In addition, the casing could be a first plate disposed above the insert and a second plate disposed below the insert and coupled to the first plate at an end thereof. In addition, the adjustable cushioning system may include a second insert adapted to be received in the aperture formed in the sole of the article of footwear and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined position. The second insert has an anisotropic property about, a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The second insert may be oriented generally parallel to the first insert.
In additional embodiments, the insert may include a shaft generally longitudinally disposed therein. The shaft may be used to facilitate insertion, removal, and reorientation of the insert, for example. The insert may have a generally cylindrical shape and may define one or more generally longitudinally disposed apertures. The insert may further include a cap and/or an orientation indicator disposed on an end thereof. In still other embodiments, the insert includes an internal support and an external cushioning element disposed about at least a portion of the internal support. The external cushioning element may have a lower durometer than the internal support. The insert may include an axle disposed within the internal support. Also, the internal support may include a rib disposed on an external surface thereof. The internal support may have a cross-section, such as polygonal, arcuate, or combinations thereof, and may span an entire width of the insert.
In yet another aspect, the invention generally relates to an adjustable cushioning system for an article of footwear. The system includes an insert adapted to be received in an aperture formed in a sole of the article of footwear. The insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof. The anisotropic property can be selected from the group consisting of compressibility, resiliency, compliancy, elasticity, damping, energy storage, and stiffness. The insert can include an internal support and an external cushioning element disposed about at least a portion of the internal support. In one embodiment, the external cushioning element has a lower durometer than the internal support.
In various embodiments, the adjustable cushioning system includes an axle disposed within the internal support. The insert can have essentially any cross-sectional shape, such as polygonal, arcuate, or combinations of polygonal and arcuate elements. In the present application, the term polygonal is used to denote any shape including at least two line segments, such as rectangles, trapezoids, and triangles. Examples of arcuate shapes include circular and elliptical. In a particular embodiment, the insert has a generally cylindrical shape. The insert can include a handle disposed on an end thereof. Further, the external cushioning element and/or the internal support can include a generally longitudinally disposed aperture. In one embodiment, the aperture can be substantially parallel to the internal support. In another embodiment, the external cushioning element and/or the internal support can include a second generally longitudinally disposed aperture. In additional embodiments, the internal support can include one or more ribs disposed on an external surface thereof. The internal support can have a cross section that is polygonal, arcuate, or combinations thereof. The internal support can span substantially an entire width of the insert.
In addition, the adjustable cushioning system can include a structural support casing disposed in a sole of the article of footwear and defining a recess for housing the insert. The structural support casing may have a generally recumbent V or U-shaped cross-sectional profile. Furthermore, the adjustable cushioning system can include a second insert. The second insert can include an internal support and an external cushioning element disposed about at least a portion of the internal support. In an embodiment of the invention that includes a structural support casing, the second insert can be disposed in a second cylindrical recess in the structural support casing.
Furthermore, the adjustable cushioning system can be generally longitudinally disposed within the article of footwear and can extend from about the heel region to about an arch region of the article of footwear. Alternatively, the adjustable cushioning system can be generally laterally disposed within the article of footwear and can span substantially an entire width of the article of footwear. In addition, the insert can be diagonally disposed within the article of footwear. The inserts may be removable from the article of footwear so they can be replaced when they wear or when different inserts having different characteristics are desired.
These and other objects, along with advantages and features of the present invention herein disclosed, will become apparent through reference to the following description, the accompanying drawings, and the claims. Furthermore, it is to be understood that the features of the various embodiments described herein are not mutually exclusive and can exist in various combinations and permutations.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings, like reference characters generally refer to the same parts throughout the different views. Also, the drawings are not necessarily to scale, emphasis instead generally being placed upon illustrating the principles of the invention. In the following description, various embodiments of the present invention are described with reference to the following drawings, in which:
FIG. 1
is a schematic view of a medial side of an article of footwear including an adjustable cushioning system in accordance with the invention;
FIG. 2A
is a schematic perspective view of an adjustable cushioning system in accordance with the invention and having a single insert;
FIG. 2B
is a schematic perspective view of an adjustable cushioning system in accordance with the invention and having two inserts;
FIG. 2C
is a schematic end view of the adjustable cushioning system of
FIG. 2B
;
FIG. 2D
is a schematic top view of the adjustable cushioning system of
FIG. 2B
;
FIG. 2E
is an exploded perspective view of the adjustable cushioning system of
FIG. 2B
;
FIG. 2F
is a schematic perspective view of a portion of the adjustable cushioning system of
FIG. 2B
with the inserts removed;
FIGS. 3A-3C
are cross-sectional schematic views of various embodiments of one insert of
FIG. 2D
taken at line
3
—
3
;
FIG. 4A
is a schematic end view of the adjustable cushioning system of
FIG. 2B
in a locked configuration;
FIG. 4B
is a schematic end view of the adjustable cushioning system of
FIG. 2B
in an unlocked configuration;
FIG. 5A
is a schematic perspective view of a positioning mechanism disposed in the adjustable cushioning system of
FIG. 2B
, with the inserts removed;
FIG. 5B
is another schematic perspective view of the positioning mechanism of
FIG. 5A
;
FIG. 5C
is another schematic perspective view of the positioning mechanism of
FIG. 5A
;
FIG. 5D
is a partial exploded perspective view of the locking mechanism of FIG.
4
A and the positioning mechanism of
FIG. 5A
;
FIG. 6A
is a partial exploded view of a lateral side of a heel assembly including the adjustable cushioning system of
FIG. 2B
;
FIG. 6B
is a partial exploded view of the medial side of the heel assembly of
FIG. 6A
;
FIG. 7
is an exploded perspective view of the sole of
FIG. 1
including the adjustable cushioning system of
FIG. 2B
;
FIG. 8A
is a schematic perspective view of an alternative embodiment of an insert in accordance with the invention;
FIG. 8B
is another schematic perspective view of the insert of
FIG. 8A
, without an external cushioning element;
FIG. 8C
is a schematic perspective view of an end cap for use with the insert of
FIGS. 8A and 8B
;
FIG. 8D
is cross-sectional schematic view of the insert of
FIG. 8A
taken at line
8
D—
8
D;
FIG. 8E
is a cross-sectional schematic view of an alternative embodiment of an insert in accordance with the invention;
FIG. 8F
is a cross-sectional schematic view of another alternative embodiment of an insert in accordance with the invention;
FIG. 9A
is a schematic perspective view of another alternative embodiment of an insert in accordance with the invention;
FIG. 9B
is another schematic perspective view of the insert of
FIG. 9A
, without an external cushioning element;
FIG. 9C
is a schematic perspective view of an end cap and axle for use with the insert of
FIGS. 9A and 9B
;
FIG. 9D
is cross-sectional schematic view of the insert of
FIG. 9A
taken at line
9
D—
9
D;
FIG. 10A
is a schematic front view of an alternative embodiment of an adjustable cushioning system in accordance with the invention;
FIG. 10B
is a schematic left side view of the adjustable cushioning system of
FIG. 10A
;
FIG. 10C
is a schematic right side view of the insert of
FIG. 10A
;
FIG. 10D
is a cross-sectional schematic view of the insert of
FIG. 10A
taken at line
10
D—
10
D;
FIG. 11A
is a schematic view of an article of footwear including an embodiment of an adjustable cushioning system in accordance with the invention disposed within a sole;
FIG. 11B
is a partially exploded perspective view of the sole and adjustable cushioning system of
FIG. 11A
;
FIG. 12
is a partially exploded perspective view of the sole of
FIG. 11B
including another embodiment of an adjustable cushioning system in accordance with the invention;
FIG. 13
is a partially exploded perspective view of the sole of
FIG. 1B
including another embodiment of an adjustable cushioning system in accordance with the invention;
FIGS. 14A-14F
are schematic rear views of an article of footwear with an adjustable cushioning system disposed therein in various rotational orientations;
FIGS. 15A and 15B
are schematic perspective views of an alternative embodiment of a casing for receiving an adjustable cushioning system in accordance with the invention; and
FIG. 16
is an exploded perspective view of a casing and a single insert.
DESCRIPTION
FIG. 1
depicts a medial side of an article of footwear
10
including an embodiment of an adjustable cushioning system
12
in accordance with the invention. Generally, the article of footwear
10
includes an upper
14
and a sole
16
. The sole
16
includes a heel region
18
, an arch region
17
, and a forefoot region
19
. The adjustable cushioning system
12
is shown disposed generally in the heel region
18
of the sole
16
; however, the adjustable cushioning system
12
could be disposed anywhere along the length and width of the article of footwear
10
. Additionally, the adjustable cushioning system
12
shown includes two inserts
20
, as shown in greater detail in
FIG. 2B
; however, the adjustable cushioning system
12
could include a single insert
20
or more than two inserts
20
, as necessary, to suit a particular application. In addition, an upper plate
50
and a lower plate
52
are shown and are described in greater detail hereinbelow.
FIGS. 2A-2F
depict various embodiments and views of the adjustable cushioning system
12
.
FIG. 2A
depicts an adjustable cushioning system
12
having a single insert
20
. The insert
20
includes a first end
22
and a second end
24
. A first optional casing
26
is disposed about the first end
22
of the insert
20
and a second optional casing
28
is disposed about the second end
24
of the insert
20
. The optional casings
26
,
28
act to stiffen and support the insert
20
within the adjustable cushioning system
12
. In one embodiment, the casings
26
,
28
are flexible and compress with the inserts
20
. The insert
20
can be retained in the casings
26
,
28
by frictional engagement or other mechanical means. In one embodiment, the casings
26
,
28
are rigidly mounted within the sole
16
and the insert
20
is rotatably inserted into the casings
26
,
28
. Located at the first end
22
is an optional locking mechanism
30
for positively maintaining the insert
20
in a predetermined orientation within the adjustable cushioning system
12
and, correspondingly, the article of footwear
10
. In an alternative embodiment, the insert
20
may be retained in place by a frictional fit. Depending on the aggressiveness of use, however, the insert
20
may rotate within the sole to achieve a position of lesser resistance and therefore, use of the locking mechanism may be advantageous. The locking mechanism
30
is described hereinbelow in greater detail with respect to
FIGS. 4A
,
4
B, and
5
A-
5
D.
FIG. 2B
depicts the adjustable cushioning system
12
of FIG.
1
. The adjustable cushioning system
12
includes two inserts
20
disposed generally parallel to one another. In this embodiment, an optional casing
27
is disposed about the first end
22
of each insert
20
. The casing
27
is essentially two retainer rings
31
circumscribing the first ends
22
of the inserts
20
. A second optional casing
29
is shown disposed about the second end of each insert
20
. Each casing
27
,
29
could be a single integral piece or separate pieces coupled together. The casings
27
,
29
act to stiffen and support the insert
20
within the adjustable cushioning system
12
. In one embodiment, the casings
27
,
29
are flexible and compress with the inserts
20
. In an embodiment with two or more inserts
20
, the casings
27
,
29
also maintain the inserts
20
in their proper positions relative to one another.
FIGS. 2C and 2D
are an end view and a top view of the adjustable cushioning system of
FIG. 2B
, respectively.
FIG. 2C
depicts the first ends
22
of the inserts
20
and the locking mechanisms
30
disposed thereon. Each locking mechanism
30
includes a lever
32
coupled to a hub
35
and seated within a groove
33
. The locking mechanism
30
is described in greater detail with respect to
FIGS. 4A
,
4
B, and
5
A-
5
D.
FIG. 2D
depicts the adjustable cushioning system
12
having two inserts
20
disposed generally parallel to one another.
FIG. 2D
depicts optional end caps
44
,
46
disposed on the ends
22
,
24
of the inserts
20
. Optionally, end caps
44
,
46
can give the inserts
20
additional support and provide a more finished or ornamental appearance. Additionally, the end caps
44
,
46
can include indicia relating to the orientation or performance characteristics of the inserts
20
.
FIG. 2E
is an exploded perspective view of the adjustable cushioning system
12
. The system
12
includes two inserts
20
, end caps
44
,
46
disposed on the ends of each insert
20
, and casings
27
,
29
disposed about the ends of the inserts
20
. The casings
27
,
29
include retainer rings
31
that circumscribe the ends of the inserts
20
. Also depicted proximate the first end
22
of the adjustable cushioning system
12
are the locking mechanisms
30
that include levers
32
, pins
37
, and shafts
34
. The shafts
34
extend substantially along the entire length of the inserts
20
and include hubs
35
disposed on one end for receiving the pins
37
that pivotably couple the levers
32
to the shafts
34
. In addition, various components of a positioning mechanism
40
are depicted. The positioning mechanism
40
(
FIGS. 5A-5D
) includes a detent assembly
36
and two ratchet wheels
38
disposed at the ends of the inserts
20
. The positioning mechanism
40
may be sized and configured to assist the locking mechanism
30
to maintain the inserts
20
in predetermined orientations and/or provide tactile and audible feedback to a wearer as to the orientation of the inserts
20
.
FIG. 2F
is a partial perspective view of the adjustable cushioning system
12
without the inserts
20
shown.
FIG. 2F
depicts the first end
22
including the casing
27
, the locking mechanisms
30
, and the shafts
34
extending therefrom.
FIGS. 3A-3C
are cross-sectional views of various embodiments of the insert
20
.
FIG. 3A
depicts an insert
20
having a generally circular cross-section and an outer wall
58
and a skeletal element
56
defining two apertures
54
. The apertures
54
can extend substantially the entire length of the insert
20
. The apertures
54
shown have generally arcuate, D-shaped cross-sections; however, the apertures
54
could be essentially any polygonal and/or arcuate shape. Additionally, the apertures
54
could be filled with a foam material.
FIG. 3B
depicts an alternative embodiment of an insert
120
. The insert
120
has a generally circular cross-section and an outer wall
158
and two skeletal elements
156
defining three apertures
154
.
FIG. 3C
depicts another alternative embodiment of an insert
220
. The insert
220
has a generally circular cross-sectional shape and is a substantially solid (foamed or non-foamed) piece defining an elongate aperture
254
. The apertures
54
,
154
,
254
and skeletal elements
56
,
156
define, at least in part, the anisotropic properties of the inserts
20
,
120
,
220
. The insert
20
,
120
,
220
is stiffest, i.e. most difficult to compress, when in a vertical orientation (as shown) and provides the softest cushioning, i.e., easiest to compress, when rotated 90 degrees to a horizontal orientation. Specifically, the insert
20
,
120
,
220
has a greater resistance to a force applied as shown by arrows
60
,
160
,
260
, and thereby a firmer “ride,” than when exposed to a force applied as shown by arrows
62
,
162
,
262
. In other words, the insert
20
is firmest in response to a force applied parallel to the skeletal element
56
(arrows
60
), as opposed to a force applied perpendicular to the skeletal element
56
(arrows
62
).
FIGS. 4A and 4B
depict enlarged side views of the adjustable cushioning system
12
of FIG.
1
.
FIG. 4A
depicts the locking mechanism
30
in a locked position and
FIG. 4B
depicts the locking mechanism
30
in an unlocked or open position. In the embodiment shown, the locking mechanism
30
has two locked orientations. The first (and shown) orientation is about −45 degrees relative to a vertical axis
42
. The second orientation is located at about +45 degrees relative to the vertical axis
42
. These two orientations allow for 90 degrees of rotation of the inserts
20
relative to the article of footwear. For example, and with reference to
FIGS. 3A-3C
, the insert
20
can be rotated to and locked in the vertical position or the horizontal position. Alternatively, the insert
20
could have essentially any number of orientations in which the insert
20
can be locked, as desired.
The locking mechanism
30
depicted is a dual position mechanism configured to provide a toggle function, i.e., the mechanism
30
is stable in either open or closed positions. The lever
32
is coupled to the hub
35
and, correspondingly to the insert
20
, by a pin
37
. The pin
37
is coupled to the lever
32
via holes
64
disposed in the lever
32
. The pin
37
may be held in place by bonding, frictional engagement, or other mechanical means. Other types of actuators and other methods of coupling the lever
32
to the insert
20
are contemplated and within the scope of the invention. The pin
37
may be made of spring steel and may have a slight bend to effect the toggle function of the lever
32
.
To unlock and orient the insert
20
, the wearer lifts the lever
32
out of the groove
33
to the unlocked position. In the unlocked position, the lever
32
extends outwardly away from the insert
20
. The wearer can use the lever
32
as a handle to rotate the hub
35
and shaft
34
into the desired orientation. The insert
20
rotates with the hub
35
and shaft
34
. The insert
20
can include an anti-friction coating that can assist the rotation of the insert
20
. In the embodiment shown, the grooves
33
are located in the casing
27
corresponding to various predetermined angular orientations of the inserts
20
. To lock the insert
20
into the desired orientation, the wearer pivots the lever
32
so as to be generally flush with the sole
16
and into the groove
33
. The groove
33
acts as a stop to prevent rotation of the lever
32
, thereby preventing the insert
20
from rotating when in the locked position.
FIGS. 5A-5D
are perspective views of the positioning mechanism
40
. In the embodiment shown, the positioning mechanism
40
is at least partially disposed within the casing
27
located at the first end
22
; however, the positioning mechanism
40
could be disposed on either end of the adjustable cushioning system
12
. The positioning mechanism
40
includes a detent assembly
36
that is disposed within the casing
27
between the two retainer rings
31
. The assembly
36
includes two detents
39
, one disposed adjacent each retainer ring
31
. The positioning mechanism
40
also includes a ratchet wheel
38
for each insert
20
that provides an audible and physical indication of orientation to the wearer. The positioning mechanism
40
depicted includes two ratchet wheels
38
that are generally circular in cross-section and are disposed generally concentrically with the retainer rings
31
of the casing
27
. The ratchet wheel
38
may, in one embodiment, circumscribe an end of the insert
20
. The ratchet wheel
38
includes four notches
41
disposed equidistantly about the ratchet wheel
38
. The notches
41
correspond to various predetermined orientations of the insert
20
and engage the detents
39
to indicate (audibly and/or physically) to the wearer when the insert
20
is in a desired orientation.
FIG. 5C
depicts the engagement mechanism assembly
40
with one ratchet wheel
38
removed. It can be seen that the detent
39
extends into the retainer ring
31
of the casing
27
. Also shown are the lever
32
and pin
37
components of the locking mechanism
30
.
FIG. 5D
is an exploded view of the components of the locking mechanism
30
and the positioning mechanism
40
. The lever
32
is configured to fit substantially flush with the end cap
46
. In operation, the ratchet wheel
38
is coupled to the lever
32
, such that rotation of the lever
32
and insert
20
causes the ratchet wheel
38
to rotate. The notches
41
engage the detents
39
as the insert
20
and ratchet wheel
38
rotate. Once the wearer has reached the desired orientation, as indicated by the audible and/or tactile feedback of the positioning mechanism
40
, the wearer can return the lever
32
to the locked position. In an alternative embodiment, the positioning mechanism
40
and the locking mechanism
30
can be located on opposite ends of the adjustable cushioning system
12
. For example, the locking mechanism
30
can be located on the medial side of a shoe and the positioning mechanism
40
can be located on the lateral side of the shoe.
FIGS. 6A and 6B
depict partially exploded views of the heel
18
of
FIG. 1
, as seen from the lateral side and the medial side, respectively. In one embodiment, the adjustable cushioning system
12
is disposed between an upper plate
50
and a lower plate
52
. The upper plate
50
and the lower plate
52
may provide structural support and stability for the article of footwear
10
and may house and protect the adjustable cushioning system
12
. The plates
50
,
52
, in one embodiment, may be coupled forward of the adjustable cushioning system
12
(see FIG.
1
). Coupling the plates
50
,
52
can provide greater structural stability to the article of footwear and can create a tunnel torsion element
66
in the shank area
68
(
FIG. 1
) of the sole
16
. The plates
50
,
52
can form a single, recumbent V or U-shaped housing. The upper plate
50
may include a heel counter formed in a top surface thereof and/or projections on a bottom surface thereof that engage at least one of the casings
27
,
29
. The lower plate
52
can lock the inserts
20
and system
12
in place relative to the sole
16
. Additionally, because the lower plate
52
can provide structural support to the article of footwear, less material may be necessary for the outsole. For example, the lower plate
52
can be insert injection molded with one or more rubber outsole elements. Additionally, the lower plate
52
can be transparent to allow a wearer visual access to the adjustable cushioning system
12
.
FIG. 7
depicts the sole
16
of FIG.
1
. In addition to the adjustable cushioning system
12
and plates
50
,
52
described hereinabove, the sole
16
can include heel outsole elements
70
, a forefoot outsole
74
, a heel strike cushioning element
72
, and a midsole
76
.
FIGS. 8A-8D
depict an alternative embodiment of an adjustable cushioning system
800
in accordance with the invention. The adjustable cushioning system
800
includes one or more inserts
810
.
FIG. 8A
is a perspective schematic view of the insert
810
including an end cap
812
, an internal support
814
, and an external cushioning element
816
. The insert
810
has a dual density construction, where the internal support
814
and external cushioning element
816
are manufactured from materials of differing durometer. The term “dual density” is used herein according to its ordinary meaning, e.g., the insert includes two materials of differing density. The term dual density is, however, also used to cover an insert comprising a single material surrounding a void(s), such that the insert exhibits anisotropic characteristics.
The internal support
814
extends axially from the end cap
812
and the external cushioning element
816
is disposed about at least a portion of the internal support
814
. The insert
810
has a generally cylindrical shape in the embodiment shown; however, the shape can be chosen to suit any particular application.
The end cap
812
(
FIG. 8C
) is optional and can be disposed at either one and/or both ends of the insert
810
. As shown, the end cap
812
is disposed at the proximal end
817
of the insert
810
. The end cap
812
is substantially cylindrical in shape. The end cap
812
has a lip
813
that defines a recess
815
. The end cap
812
can function as structural support for the insert
810
and/or serve an aesthetic purpose. For example, the end cap
812
can be used as a handle to rotate and/or remove the insert
810
from an article of footwear. In addition, the end cap
812
could include a locking mechanism to hold the insert
810
in place within the article of footwear. The end cap
812
can also include indicia on an outer surface thereof that indicates the orientation of the insert
810
within the article of footwear.
FIG. 8B
is a perspective schematic view of the end cap
812
and internal support
814
extending axially therefrom. The internal support
814
is coupled to the end cap
812
by frictional engagement and/or an interference fit. Alternatively, the internal support
814
may be held in place by adhesive bonding, solvent bonding, mechanical retention, or similar techniques. Typically, the internal support
814
fills the recess
815
and may be bonded to the lip
813
and/or the recess
815
. Alternatively, the internal support
814
is not coupled to the end cap
812
. The internal support
814
can have a cross-sectional shape, such as polygonal, arcuate, or combinations thereof. In the embodiment shown in
FIG. 8B
, the internal support
814
is substantially rectangular in shape and extends the entire length and width of the insert
810
. Typically, the internal support
814
is made of a high durometer dense foam or a substantially rigid material. Generally, the internal support
814
is made of a harder material than the external cushioning element
816
.
The external cushioning element
816
is shown as two separate pieces, one disposed on each side of the internal support
814
; however, the external cushioning element
816
can be a single piece that completely surrounds the internal support
814
. The external cushioning element
816
is affixed to the internal support
814
by adhesive bonding, solvent bonding, mechanical retention, or similar techniques. The external cushioning element
816
extends from the cap
812
and has a length that is slightly less than the length of the internal support
814
. The external cushioning element
816
, however, can extend the entire length of the internal support
814
or be longer than the internal support
814
. The external cushioning element
816
shown has a chamfer
823
disposed at its distal end
819
. Typically, the external cushioning element
816
is made of a soft foam and has a durometer less than that of the internal support
814
.
FIG. 8D
is a cross-sectional schematic view of the insert
810
of
FIG. 8A
taken at line
8
D—
8
D. The insert
810
has a generally circular cross-section while the internal support
814
has a generally rectangular cross-section and spans substantially the entire width of the insert
810
. The external cushioning element
816
is disposed on both sides of the internal support
814
.
FIGS. 8E and 8F
depict schematic cross-sectional views of alternative inserts
860
,
870
. In
FIG. 8E
, the internal support
864
has an elliptical cross-sectional shape and the external cushioning element
866
surrounds the internal support
864
. The external cushioning element
866
also includes an aperture
868
located on one side of the internal support
864
. The aperture
868
can extend substantially the entire length of the external cushioning element
866
and can run generally parallel to the internal support
864
. The aperture
868
shown has a generally rectangular cross-sectional shape; however, the aperture
868
could be essentially any polygonal and/or arcuate shape. Alternatively, a second aperture
868
could be located on the other side of the internal support
864
. In
FIG. 8F
, the internal support has been removed. The external cushioning element
876
has two apertures
878
generally longitudinally disposed therein. The apertures
878
are “crescent” shaped and run generally parallel to the external cushioning element
876
. Alternatively, the apertures
878
could be “kidney” shaped. In this embodiment, the insert
870
is stiffest, i.e. most difficult to compress, when in the vertical orientation shown in FIG.
8
F. The insert
870
provides the softest cushioning, i.e., easiest to compress, when rotated 90 degrees so that the apertures
878
are oriented one above the other.
FIGS. 9A-9C
are perspective schematic views of an alternative insert design. The size, shape, and material choices for the insert
910
and its various components are essentially the same as those discussed above with respect to
FIGS. 8A-8D
. The insert
910
includes an end cap
912
, an internal support
914
, an external cushioning element
916
, and an axle
918
. The axle
918
is bonded to the end cap
912
and extends axially therefrom. Alternatively, the axle
918
could be integrally formed with the end cap
912
. The axle
918
is a generally thin, elongate element that adds stiffness to the internal support
914
. The axle
918
can include one or more apertures
925
disposed along its length to reduce weight. The size, shape, and number of apertures can be varied to suit a particular application. The internal support
914
is disposed about the axle
918
. In the embodiment shown, the internal support
914
is supported by the axle
918
and does not contact the end cap
912
. The internal support
914
has a series of three ribs
920
disposed on each side thereof.
FIG. 9D
is a cross-sectional schematic view of the insert
910
of
FIG. 9A
taken at line
9
D—
9
D. The insert
910
has a generally circular cross-section while the internal support
914
has a generally rectangular cross-section and spans substantially the entire width of the insert
910
. The internal support
914
surrounds the axle
918
and includes three ribs
920
disposed equidistantly on each side of the internal support
914
. The ribs
920
are generally arcuate in shape. The number, shape, size, and placement of the ribs
920
can be varied to suit a particular application. The external cushioning element
916
includes two pieces, with one piece disposed on each side of the internal support
914
. As discussed above with respect to
FIGS. 8E and 8F
, the external cushioning element
916
can include one or more apertures disposed therein.
The various components of the adjustable cushioning systems described herein can be manufactured by, for example, injection molding or extrusion and optionally a combination of subsequent machining operations. Extrusion processes may be used to provide a uniform shape, such as a single monolithic frame. Insert molding can then be used to provide the desired geometry of the open spaces, or the open spaces could be created in the desired locations by a subsequent machining operation. Other manufacturing techniques include melting or bonding additional portions. For example, the internal walls or skeletal elements
56
,
156
may be adhered to the insert
20
,
120
with a liquid epoxy or a hot melt adhesive, such as ethylene vinyl acetate (EVA). In addition to adhesive bonding, components can be solvent bonded, which entails using a solvent to facilitate fusing of various components. In another example, the end cap
912
could be fused to the internal support
914
during a foaming process, or could be integrally formed with the axle
918
.
The various components can be manufactured from any suitable polymeric material or combination of polymeric materials, either with or without reinforcement. Suitable materials include: polyurethanes, such as a thermoplastic polyurethane (TPU); EVA; thermoplastic polyether block amides, such as the Pebax® brand sold by Elf Atochem; thermoplastic polyester elastomers, such as the Hytrel® brand sold by DuPont; thermoplastic elastomers, such as the Santoprene® brand sold by Advanced Elastomer Systems, L.P.; thermoplastic olefin; nylons, such as nylon 12, which may include 10 to 30 percent or more glass fiber reinforcement; silicones; polyethylenes; acetal; and equivalent materials. Reinforcement, if used, may be by inclusion of glass or carbon graphite fibers or para-aramid fibers, such as the Kevlar® brand sold by DuPont, or other similar method. Also, the polymeric materials may be used in combination with other materials, for example rubber. Other suitable materials will be apparent to those skilled in the art.
The insert
20
can be made of one or more various density foams, non-foamed polymer materials, and/or skeletal elements. In an optional embodiment, an external surface
21
of the insert
20
may be coated with an anti-friction coating, such as a paint including Teflon® material sold by DuPont or a similar substance. The insert
20
can be color coded to indicate to a wearer the specific performance characteristics of the insert
20
. The size and shape of the insert
20
and the casings
26
,
28
can vary to suit a particular application. The inserts can be about 10 mm to about 40 mm in diameter, preferably about 20 mm to about 30 mm, and more preferably about 25 mm. The length of the insert
20
can be about 50 mm to about 100 mm, preferably about 75 mm to about 90 mm, and more preferably 85 mm. The casings
26
,
27
,
28
,
29
can be about 5 mm to about 20 mm deep, preferably about 8 mm to about 12 mm, and more preferably about 10 mm. The inside diameter of the retainer rings
31
is about 10 mm to about 40 mm, preferably about 20 mm to about 30 mm, and more preferably about 25 mm.
In addition, the insert
810
can be integrally formed by a process called reverse injection, in which the external cushioning element
816
itself forms the mold for the internal support
814
. Such a process can be more economical than conventional manufacturing methods, because a separate internal support
814
mold is not required. The insert
810
can also be formed in a single step called dual injection, where two or more materials of differing densities are injected simultaneously to create integrally the external cushioning element
816
and the internal support
814
. The materials chosen for the various insert components should be “compatible,” such that the various components are able to chemically bond to each other at discrete mating locations. In various embodiments, the insert
20
could be a dual density polyurethane foam (
40
and
75
asker Shore C hardnesses) or an extruded thermoplastic olefin, for example. The casings
26
,
27
,
28
,
29
could be made of Pebax and the plates
50
,
52
could be injection molded TPU.
FIGS. 10A-10D
depict another alternative embodiment of an insert
1010
in accordance with the invention. The insert
1010
includes two optional end caps
1012
and an internal support
1014
surrounded by an external cushioning element
1016
. The end cap
1012
located at the distal end
1019
of the insert
1010
includes an orientation indicator
1028
disposed thereon. The indicator
1028
(
FIG. 10B
) can be formed in the end cap
1012
or can be indicia printed on the end cap
1012
that indicates to the wearer the orientation of the insert
1010
within the article of footwear. In an alternative embodiment, the end cap
1012
could include a locking mechanism to hold the insert
1010
in place within the article of footwear. A semi-circular handle
1024
(
FIG. 10C
) is located on the proximal end
1017
of the insert
1010
. The handle
1024
can be formed as part of the end cap
1012
or can be mechanically coupled to the end cap
1012
. Alternatively, the handle
1024
can be integrally formed or coupled to the internal support
1014
and/or external cushioning element
1016
and can pass through an opening in the end cap
1012
. In a particular embodiment, the handle
1024
is an extension of the internal support
1014
and there is no end cap
1012
disposed on the proximal end
1017
of the insert
1010
. The handle
1024
can be used by the wearer to rotationally orient the insert
1010
within the article of footwear and/or remove the insert
1010
from the article of footwear. In alternative embodiments, the handle
1024
and orientation indicator
1028
can be located on the same end of the insert
1010
. In one embodiment, the handle
1024
can form at least a portion of the orientation indicator
1028
. In addition, the insert
1010
and/or end caps
1012
can be visible to an observer and can indicate to the observer what type of insert
1010
is installed in the footwear. Also, the insert
1010
and/or end caps
1012
can have decorative features. As shown in
FIG. 10D
, the insert
1010
has a generally circular cross-section and the internal support
1014
has a cross-section including polygonal and arcuate elements. The external cushioning element
1016
surrounds the internal support
1014
.
FIGS. 11A and 11B
depict an article of footwear
1160
including an upper
1162
, a sole
1164
, and an adjustable cushioning system
1112
in accordance with the invention. FIG.
11
A is a schematic side view of the article of footwear
1160
. The adjustable cushioning system
1112
includes two inserts
1120
generally laterally disposed in a heel region
1168
of the sole
1164
. The inserts
1120
can span substantially the entire width of the article of footwear
1160
. In one embodiment, the sole
1164
can include an outsole
1170
and a midsole
1166
, and the system
1112
can be disposed at least partially within the midsole
1166
. Typically, the inserts
1120
are laterally disposed within the article of footwear
1160
for running and to adjust the roll of the footwear
1160
.
FIG. 11B
is a perspective schematic view of the sole
1164
of the article of footwear
1160
of
FIG. 11A
with the inserts
1120
removed. The inserts
1120
could be any of the types described hereinabove. The inserts
1120
are shown in different orientations. As will be discussed later with respect to
FIGS. 14A-14F
, the orientation of the insert
1120
affects the performance characteristics of the article of footwear
1160
. The insert
1120
is coupled to the article of footwear
1160
by frictional engagement and/or interference fit. Other ways of coupling the insert
1120
to the article of footwear
1160
are possible, as long as the insert
1120
maintains a secure, but rotatable fit within the article of footwear
1160
.
FIG. 12
depicts an alternative embodiment of an adjustable cushioning system
1212
disposed in the sole
1164
of FIG.
11
B. The adjustable cushioning system
1212
is shown removed and includes two inserts
1220
generally longitudinally disposed in a heel region
1168
of the sole
1164
. Typically, the inserts
1220
are longitudinally disposed within the sole
1164
to control pronation and/or supination. The inserts
1220
can be inserted through the back of the heel region
1168
and extend to about the arch region
1172
of the sole
1164
. The length of the insert
1220
and its position within the sole
1164
can vary to suit a particular application and/or a particular type of article of footwear. For example, the insert
1220
may not extend beyond the heel region
1168
. In one embodiment, the sole
1164
can include an outsole
1170
and a midsole
1166
, and the system
1212
can be disposed at least partially within the midsole
1166
. Alternatively, the adjustable cushioning system
1212
can include only a single insert
1220
disposed either on-center or offset from the midline of the sole
1164
.
FIG. 13
depicts the sole
1164
of FIG.
11
B and another alternative embodiment of an adjustable cushioning system
1312
. The adjustable cushioning system
1312
is shown removed from the sole
1164
. The adjustable cushioning system
1312
includes a single insert
1320
generally diagonally disposed in the heel region
1168
of the sole
1164
. The insert
1320
shown includes a casing
1326
,
1328
located on each end. The insert
1320
can span substantially the entire width of the sole
1164
. In one embodiment, the adjustable cushioning system
1312
can be disposed at least partially within a midsole. In another embodiment, the insert
1320
can be positioned diagonally across the heel strike zone of the sole
1164
.
FIGS. 14A-14F
are rear views of a right footed article of footwear
1460
in accordance with the invention. The article of footwear
1460
includes an upper
1462
, a sole
1464
, and an adjustable cushioning system
1412
with two inserts
1420
generally longitudinally disposed within a heel region
1468
of the sole
1464
. In various embodiments, the system
1412
could include only one insert
1420
or more than two inserts
1420
, and the inserts
1420
could be generally laterally or diagonally disposed in the sole
1464
. Each view represents a possible combination of insert orientations. The examples shown are not meant to be exhaustive and other combinations are possible. The wearer can customize the level of cushioning in the footwear
1460
by rotating the insert
1420
relative to the article of footwear
1460
. Additionally, inserts
1420
having different properties can be substituted for further customization of the article of footwear
1460
.
In
FIG. 14A
, the inserts
1420
, as represented by orientation indicators
1428
, are both in a “vertical” position, i.e. perpendicular to the ground, which results in the firmest possible cushioning. The internal structure, for example the skeletal element(s)
56
, act as joists to increase support and stiffen the ride of the article of footwear
1460
.
FIG. 14B
depicts both inserts
1420
in a “horizontal” position, i.e., parallel with the ground, which results in the softest cushioning. In the horizontal position, the insert
1420
allows the article of footwear
1460
more flex. The wearer can further customize the performance characteristics of the article of footwear
1460
by positioning each insert
1420
between the horizontal position and the vertical position.
FIGS. 14C and 14D
depict two other possible combinations where the inserts
1420
are oriented symmetrically. In both views, the inserts
1420
are positioned at about 45 degrees to normal, resulting in a moderate amount of cushioning.
Alternatively, the inserts
1420
can be oriented in non-symmetrical positions, as shown in
FIGS. 14E and 14F
. In
FIG. 14E
, the insert
1420
located on the medial side
1474
is oriented to maximize the stiffness of the medial side
1474
of the sole
1464
relative to the lateral side
1476
of the sole
1464
, where the insert
1420
is oriented to maximize cushioning. In such an arrangement, the increased stiffness on the medial side
1474
helps to prevent pronation. The wearer can vary the position of the insert
1420
to vary the amount of compensation for pronation.
In
FIG. 14F
, the insert
1420
located on the lateral side
1476
is oriented to maximize the stiffness of the lateral side
1476
of the sole
1464
relative to the medial side
1474
of the sole
1464
, where the insert
1420
is oriented to maximize cushioning. In such an arrangement, the increased stiffness on the lateral side
1476
helps to prevent supination. The wearer can vary the position of the insert
1420
to vary the amount of compensation for supination.
FIGS. 15A and 15B
are top and bottom perspective schematic views, respectively, of an alternative casing
1540
for use with an adjustable cushioning system
1512
(
FIG. 16
) in accordance with the invention. The casing
1540
is typically disposed in a heel region of the article of footwear and may provide stability and support to the wearer's foot, while the inserts
1520
provide the adjustable cushioning. The casing
1540
is a substantially recumbent U-shape with a top platform
1542
, a bottom platform
1544
, and two recesses
1546
generally laterally disposed within the casing
1540
for receiving the two inserts
1520
. Alternatively, the casing
1540
can have one recess
1546
or more than two recesses
1546
, depending on the number of inserts
1520
that make up a particular embodiment of the adjustable cushioning system
1512
. Also, the casing size and shape can vary to suit a particular application and/or a particular type of article of footwear. The casing
1540
has an optional aperture
1548
generally centrally disposed in the top platform
1542
and an optional slot
1552
that runs generally longitudinally along the bottom platform
1544
. In the embodiment shown, the slot
1552
runs along the bottom platform
1544
and up to the top platform
1542
. The casing
1540
can include stiffening ribs
1550
that hold the inserts
1510
in place, while adding stiffness to the overall casing
1540
. The casing
1540
can also be manufactured of any of the materials and any of the processes discussed hereinabove.
FIG. 16
is an exploded perspective view of an adjustable cushioning system
1512
in accordance with the invention. The system
1512
includes an insert
1520
and a casing
1540
. The casing
1540
is a single molded piece with a single, laterally disposed recess
1546
for receiving the insert
1520
. Alternatively, the recess
1546
and insert
1520
could be longitudinally or angularly disposed within the casing
1540
.
Having described certain embodiments of the invention, it will be apparent to those of ordinary skill in the art that other embodiments incorporating the concepts disclosed herein may be used without departing from the spirit and scope of the invention. For example, the inserts and the mating apertures in the casings can be splines or have non-circular cross-sections, so that the inserts must be removed to be reoriented and then reinstalled. In this manner, the need for separate locking mechanisms can be obviated. Accordingly, the described embodiments are to be considered in all respects as only illustrative and not restrictive.
Claims
- 1. An adjustable cushioning system for an article of footwear, the system comprising:an insert adapted to be received in an aperture formed in a sole of the article of footwear, wherein the insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation; and a casing disposable in the sole and defining a recess for receiving the insert, wherein the casing is adapted to support a load of a user passing generally vertically therethrough.
- 2. The adjustable cushioning system of claim 1, wherein the insert comprises a multiple density foam.
- 3. The adjustable cushioning system of claim 1, wherein the insert comprises a skeletal element.
- 4. The adjustable cushioning system of claim 1, wherein the insert comprises a skeletal element and a multiple density foam.
- 5. The adjustable cushioning system of claim 1, wherein the anisotropic property is selected from the group consisting of compressibility, resiliency, compliancy, elasticity, damping, energy storage, and stiffness.
- 6. The adjustable cushioning system of claim 1, wherein the locking mechanism comprises:a lever coupled to the insert for rotatably positioning the insert; and a groove for receiving and maintaining the lever in a predetermined position.
- 7. The adjustable cushioning system of claim 6, wherein the lever has a locked position and an unlocked position.
- 8. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises a second groove for receiving and maintaining the lever in a second predetermined position.
- 9. The adjustable cushioning system of claim 6, wherein the groove is disposed in the casing.
- 10. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises:a detent; and an engagement mechanism disposed adjacent the detent, the engagement mechanism having a notch engageable with the detent.
- 11. The adjustable cushioning system of claim 6, wherein the locking mechanism further comprises at least one of a visual position indicator and an audible position indicator.
- 12. The adjustable cushioning system of claim 1, wherein the locking mechanism is at least partially disposed within a retainer ring circumscribing an end of the insert.
- 13. The adjustable cushioning system of claim 1, wherein the locking mechanism is disposable on a medial side of the article of footwear.
- 14. The adjustable cushioning system of claim 1, wherein the locking mechanism is disposed on a lateral side of the article of footwear.
- 15. The adjustable cushioning system of claim 1, wherein the insert further comprises a shaft generally longitudinally disposed therein.
- 16. The adjustable cushioning system of claim 1, wherein the insert has a generally cylindrical shape.
- 17. The adjustable cushioning system of claim 1, wherein the casing comprises a retainer ring that circumscribes an end of the insert.
- 18. The adjustable cushioning system of claim 17 further comprising a second casing, wherein the second casing comprises a retainer ring that circumscribes an opposite end of the insert.
- 19. The adjustable cushioning system of claim 1, wherein the casing comprises a first plate disposed above the insert and a second plate disposed below the insert and coupled to the first plate at an end thereof.
- 20. The adjustable cushioning system of claim 1, wherein the insert defines a generally longitudinally disposed aperture.
- 21. The adjustable cushioning system of claim 20, wherein the insert defines a second generally longitudinally disposed aperture.
- 22. The adjustable cushioning system of claim 1, wherein the insert further comprises a cap disposed on an end thereof.
- 23. The adjustable cushioning system of claim 1, wherein the insert further comprises an orientation indicator disposed on an end thereof.
- 24. The adjustable cushioning system of claim 1 further comprising:a second insert adapted to be received in the aperture formed in the sole of the article of footwear, wherein the second insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined orientation.
- 25. The adjustable cushioning system of claim 24, wherein the second insert is oriented generally parallel to the first insert.
- 26. The adjustable cushioning system of claim 1, wherein the insert comprises:an internal support; and an external cushioning element disposed about at least a portion of the internal support.
- 27. The adjustable cushioning system of claim 26, wherein the external cushioning element has a lower durometer than the internal support.
- 28. The adjustable cushioning system of claim 26, wherein the insert further comprises an axle disposed within the internal support.
- 29. The adjustable cushioning system of claim 26, wherein the internal support has a cross section selected from the group consisting of polygonal, arcuate, and combinations thereof.
- 30. The adjustable cushioning system of claim 26, wherein the internal support substantially spans an entire width of the insert.
- 31. An article of footwear comprising a sole and an adjustable cushioning system, the system comprising:an insert adapted to be received in an aperture formed in the sole of the article of footwear, wherein the insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; a locking mechanism disposed proximate the insert for maintaining the insert in a predetermined orientation.
- 32. The article of footwear of claim 31, wherein the insert is disposed in a heel region of the sole of the article of footwear.
- 33. The article of footwear of claim 31, wherein the insert is disposed in a forefoot region of the sole of the article of footwear.
- 34. The article of footwear of claim 31, wherein the locking mechanism is disposed on a medial side of the sole.
- 35. The article of footwear of claim 31, wherein the locking mechanism is disposed on a lateral side of the sole.
- 36. The article of footwear of claim 31, wherein the sole comprises an outsole and a midsole and the insert is disposed at least partially in the midsole.
- 37. The article of footwear of claim 31, wherein the system further comprises:a second insert adapted to be received in the aperture formed in the sole of the article of footwear, wherein the second insert has an anisotropic property about a longitudinal axis thereof and can be reoriented rotationally in the article of footwear to modify a performance characteristic thereof; and a second locking mechanism disposed proximate the second insert for maintaining the second insert in a predetermined orientation.
- 38. The article of footwear of claim 31, wherein the insert is generally longitudinally disposed within the article of footwear.
- 39. The article of footwear of claim 39, wherein the insert extends from a heel region to an arch region of the article of footwear.
- 40. The article of footwear of claim 31, wherein the insert is generally laterally disposed within the article of footwear.
- 41. The article of footwear of claim 40, wherein the insert spans substantially an entire width of the article of footwear.
- 42. The article of footwear of claim 31, wherein the insert is diagonally disposed within the article of footwear.
- 43. The article of footwear of claim 31, wherein the insert is removable from the article of footwear.
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