Embodiments of the present invention relate in general to footwear, and particularly to energy absorption and return systems for use in footwear.
In prior U.S. Pat. No. 10,085,514, filed May 6, 2014, by Goldston et al., a discussion was provided of the desirability of providing for energy shock absorption and energy return by shoes. The entire contents of U.S. Pat. No. 10,085,514 are incorporated by reference herein.
A shoe in accordance with an embodiment includes a first plate and a second plate that are hingedly connected to each other, a third plate affixed to a top surface of the first plate, an insole located on a top surface of the third plate, and a midsole. The second plate is located within an opening in the midsole. The third plate is longer than the first plate and is positioned such that a back portion of the third plate extends farther back than a back end of the first plate and such that a front portion of the third plate extends farther forward than a front end of the first plate.
In various embodiments, the first plate is made of a thermoplastic elastomer, and the third plate is made of a carbon fiber. In various embodiments, the insole is made of an ethylene-vinyl acetate material. In some embodiments, the first plate is made of titanium, and the third plate is made of carbon fiber. In various embodiments, the third plate has a shorter length than a length of the insole.
In various embodiments, the third plate extends within an area bounded by a first wall of the midsole at a back of the shoe to a second wall of the midsole at a front of the shoe. In some embodiments, the first plate is longer than the second plate such that the first plate extends farther both forward and backward in the shoe than the second plate. In some embodiments, the third plate is glued to the first plate. Also, in some embodiments, an entirety of the top surface of the first plate is glued to a bottom surface of the third plate.
In various embodiments, the first plate includes a hinge portion that extends from a bottom surface of the first plate and is integrally formed with the bottom surface of the first plate. Also, in various embodiments, the hinge portion of the first plate extends from the bottom surface of the first plate at a location that is positioned a certain distance inward from a rear end of the first plate. In some embodiments, a hinge portion of the second plate extends from a back end of the second plate and is integrally formed with the back end of the second plate, and a pin extends through the hinge portion of the first plate and the hinge portion of the second plate. In some embodiments, the hinge portion of the first plate extends from the bottom surface of the first plate at a location that is positioned more than one centimeter inward from a back end of the first plate.
In various embodiments, the shoe further includes filler material located between the first plate and the second plate and springs located within openings in the filler material. In various embodiments, the second plate and the filler material are shorter in length than a length of the first plate such that there is a front portion of the first plate that extends farther forward than a front end of the second plate and a front end of the filler material.
In various embodiments, the midsole includes a back portion of the midsole that is located farther back in the shoe than the opening in the midsole, and the midsole also includes a front portion of the midsole that is located farther forward in the shoe than the opening in the midsole. In various embodiments, the back portion of the midsole includes a first surface of the back portion of the midsole, a second surface of the back portion of the midsole, and a third surface of the back portion of the midsole, and the front portion of the midsole includes a first surface of the front portion of the midsole and a second surface of the front portion of the midsole. In some embodiments, the first surface of the back portion of the midsole is higher in the shoe than the second surface of the back portion of the midsole such that there is a step down from the first surface of the back portion of the midsole to the second surface of the back portion of the midsole. In some embodiments, the second surface of the back portion of the midsole is higher in the shoe than the third surface of the back portion of the midsole such that there is a step down from the second surface of the back portion of the midsole to the third surface of the back portion of the midsole. Also, in some embodiments, the first surface of the front portion of the midsole is higher in the shoe than the second surface of the front portion of the midsole such that there is a step down from the first surface of the front portion of the midsole to the second surface of the front portion of the midsole.
In various embodiments, the back portion of the midsole and the front portion of the midsole are located on an outsole, the second plate is located on the outsole and within the opening in the midsole, a back portion of the insole is located on the first surface of the back portion of the midsole, a back portion of the third plate is located on the second surface of the back portion of the midsole, a back portion of the first plate is located on the third surface of the back portion of the midsole, a front portion of the insole is located on the first surface of the front portion of the midsole, and a front portion of the third plate is located on the second surface of the front portion of the midsole.
A method in accordance with an embodiment allows for storing and returning energy to a foot of a human by a shoe. The shoe includes a first plate and a second plate that are hingedly connected to each other, springs located between the first plate and the second plate, a third plate affixed to a top surface of the first plate, and an insole located on a top surface of the third plate. The third plate is longer than the first plate and is positioned such that a back portion of the third plate extends farther back than a back end of the first plate and such that a front portion of the third plate extends farther forward than a front end of the first plate. The method includes applying, with the foot, a force on the third plate that is affixed to the first plate by pressing on the insole so as to cause the first plate to move toward the second plate to compress the springs, and launching the foot due to the first plate being pushed by the springs to cause the third plate affixed to the first plate to return energy to the foot as the foot is being lifted. In various embodiments, the first plate is made of a thermoplastic elastomer, and the third plate is made of carbon fiber. In various embodiments, the third plate is glued to the first plate.
A shoe in accordance with another embodiment includes a midsole having a plurality of openings, a plate located above the midsole, a plurality of springs, and a spring holding unit. Each spring of the plurality of springs is located at least partially within a corresponding opening of the plurality of openings in the midsole. The spring holding unit is located below the midsole. The spring holding unit includes a plurality of spring holding members that each hold a corresponding spring of the plurality of springs, and further includes a plurality of branches where each branch of the plurality of branches connects corresponding spring holding members of the plurality of spring holding members. In various embodiments, each spring holding member of the plurality of spring holding members is circular, and a width of each branch of the plurality of branches is smaller than a diameter of each of the corresponding spring holding members to which the branch is connected.
In various embodiments, the shoe further includes an insole that is located above the plate. In some embodiments, the plate is shorter in length than a length of the insole such that a front portion of the insole extends farther forward than a front end of the plate and such that a back portion of the insole extends farther back than a back end of the plate. Also, in some embodiments, the insole is made of an ethylene-vinyl acetate material. In various embodiments, the plate is made of carbon fiber. In various embodiments, the plate extends within an area bounded by a first wall of the midsole at a back of the shoe to a second wall of the midsole at a front of the shoe.
In various embodiments, the plurality of openings in the midsole are in a pattern to match a layout of the spring holding unit such that each spring holding member of the plurality of spring holding members of the spring holding unit aligns with the corresponding spring of the plurality of springs that is at least partially within the corresponding opening of the plurality of openings of the midsole. In various embodiments, the spring holding unit is made of a polycarbonate, styrene, thermoplastic polyurethane, a thermoplastic elastomer, poly-paraphenylene terephthalamide, or carbon fiber.
In some embodiments, each branch of the plurality of branches is made of a material that is flexible. In some embodiments, the spring holding unit is configured such that each branch of the plurality of branches is independently flexible from the other branches of the plurality of branches. In some embodiments, each branch of the plurality of branches is made of a material that is rigid. In various embodiments, each spring holding member of the plurality of spring holding members includes a surface on which the corresponding spring of the plurality of springs sits, and includes a wall around the surface to surround at least a portion of the corresponding spring that is on the spring holding member.
In various embodiments, the shoe further includes an outsole, and the spring holding unit is located on the outsole. In some embodiments, the shoe includes an insole, the plate is under the insole and extends over a first top surface a front portion of the midsole, the front portion of the midsole further includes a second top surface in front of the first top surface that is higher than the first top surface, and a front portion of the insole is located on the second top surface. In various embodiments, the plurality of spring holding members includes at least three spring holding members, and the plurality of branches includes at least three branches.
A method in accordance with an embodiment allows for storing and returning energy to a foot of a human by a shoe. The shoe includes a midsole having a plurality of openings, a plate located above the midsole, a plurality of springs where each spring of the plurality of springs is located at least partially within a corresponding opening of the plurality of openings in the midsole, and a spring holding unit located below the midsole where the spring holding unit includes a plurality of spring holding members that each hold a corresponding spring of the plurality of springs, and the spring holding unit also includes a plurality of branches where each branch of the plurality of branches connects corresponding spring holding members of the plurality of spring holding members. The method includes applying, with the foot, a force on the plate so as to move the plate toward the plurality of spring holding members to cause the plurality of springs to compress, and launching the foot due to the plate being moved apart from the plurality of spring holding members by the springs to cause the plate to return energy to the foot as the foot is being lifted. In some embodiments, the method further includes flexing at least one branch of the plurality of branches when the human steps on an uneven surface with the shoe.
The forefoot portion 101 of the shoe 11 is located at the front of the shoe 11, and the forefoot portion 101 may support the toes of a foot when the foot is inserted into the shoe 11. The ball portion 102 is located adjacent to the forefoot portion 101, and the ball portion 102 may support the ball of a foot when the foot is inserted into the shoe 11. The arch portion 103 is located adjacent to the ball portion 102, and may provide support to an arch of a foot when the foot is inserted into the shoe 11. The heel portion 104 is located adjacent to the arch portion 103 and at the rear of the shoe, and may provide support to a heel of a foot when the foot is inserted into the shoe 11.
In various embodiments, the plate 22 is a carbon fiber plate. Also, in various embodiments, the plate 22 has a same or similar shape as the insole 16 in length and width directions. In some embodiments, the plate 22 has a shorter length than the insole 16. In various embodiments, the plate 22 extends across substantially an entire length of the shoe 11. For example, in some embodiments, the plate 22 extends within an area bounded by a wall of the midsole 13 at the back of the shoe 11 to a wall of the midsole 13 at the front of the shoe 11. In various embodiments, the plate 22 extends from the heel portion 104 of the shoe 11 and through the arch portion 103 and ball portion 102 of the shoe 11 and into the forefoot portion 101 of the shoe 11. In some embodiments, there is a sockliner positioned above the insole 16 that is on an opposite side of the insole 16 from the plate 22. In various embodiments, the insole 16 comprises an ethylene-vinyl acetate (EVA) material, or the like.
In various embodiments, the first and second plates 31 and 32 comprise a thermoplastic elastomer such as a polyether block amide (PEBA) material, such as the PEBA material known as Pebax® that is manufactured by ARKEMA. In various other embodiments, the first and second plates 31 and 32 comprise other materials, such as metals like titanium, or the like. The first plate 31 is hinged together with the second plate 32 by the pin 34 such that the first plate 31 is rotatable about the pin 34. In various embodiments, a rear end of the first plate 31 is positioned near a half-way point of a length of the shoe 11 and extends all the way to near a front of the shoe 11 where it would be under the toes of a user of the shoe 11. In various embodiments, the first plate 31 extends from a position in the arch portion 103 of the shoe 11 and through the ball portion 102 of the shoe 11 and into the forefoot portion 101 of the shoe 11 to near a front of the forefoot portion 101 of the shoe 11. In various embodiments, the first plate 31 is longer than the second plate 32 such that the first plate 31 extends farther both forward and backward in the shoe 11 than the second plate 32. In various embodiments, the plate 22 is longer than the first plate 31 such that the plate 22 extends farther both forward and backward in the shoe 11 than the first plate 31.
In various embodiments, the plate 22 is glued or otherwise affixed to the first plate 31. For example, an entire top surface of the first plate 31 in various embodiments is glued to a bottom surface of the plate 22 during manufacture. In various embodiments, the plate 22 is a carbon fiber plate and the first plate 31 is a thermoplastic elastomer plate such as a polyether block amide plate, and the first plate 31 is glued to the plate 22. In various embodiments, the plate 22 is affixed, such as being permanently affixed, to the device 21 such that the plate 22 works together with the device 21 to provide energy return to a user using the shoe 11. In various embodiments, the plate 22 is affixed to the first plate 31 of the device 21 such that an energy return of the plate 22 works with a kinetic release of the device 21 when a user is using the shoe 11.
The first plate 31 includes a hinge portion 41 that extends from a bottom surface of the first plate 31 and in various embodiments is integrally formed with the bottom surface of the first plate 31. The hinge portion 41 of the first plate 31 is in a curved shape such that it is curved around the pin 34 when the pin 34 is positioned within the hinge portion 41 of the first plate 31. In various embodiments, the hinge portion 41 extends from the bottom surface of the first plate 31 at a location that is positioned a certain distance inward from a rear end of the first plate 31 such that the hinge portion 41 is not at the very back end of the first plate 31. In various embodiments, the hinge portion 41 extends from the bottom surface of the first plate 31 at a location that is positioned more than a centimeter inward from a back end of the first plate 31.
The second plate 32 includes a hinge portion 42. The hinge portion 42 of the second plate 32 extends from a back end of the second plate 32 and in various embodiments is integrally formed with the back end of the second plate 32. The hinge portion 42 of the second plate 32 is in a curved shape such that it is curved around the pin 34 when the pin 34 is positioned within the hinge portion 42 of the second plate 32. The hinge portion 42 of the second plate 42 extends upward toward the bottom surface of the first plate 31. The pin 34 is insertable through the hinge portion 41 of the first plate 31 and through the hinge portion 42 of the second plate 32 to cause the first plate 31 to be hingedly connected to the second plate 32 by the hinge portion 41 of the first plate 31, the hinge portion 42 of the second plate 32, and the pin 34.
In various embodiments, there are openings 37 in the first plate 31 to allow for air to escape from the device 21. For example the openings 37 may pass from a top surface of the first plate 31 to the bottom surface of the first plate 31. In various embodiments each of the openings 37 is aligned to be centered with a corresponding one of the springs 35 and over a center of a corresponding one of the openings 36 in the filler material 33. The springs 35 and the filler material 33 are compressible when the first plate 31 is rotated toward the second plate 32 about a hinge provided by the hinge portion 41 of the first plate 31, the hinge portion 42 of the second plate 32, and the pin 34. Thus, the first plate 31 is rotatable toward the second plate 32 about the pin 34. When the springs 35 and the filler material 33 are compressed by movement of the first plate 31, air can escape from the openings 36 in the filler material 33 through the openings 37 in the first plate 31. The openings 37 allow air to pass through the first plate 31, such that when the device 21 is compressed, air pressure is released. In various embodiments, the plate 22 is glued or otherwise affixed to the top surface of the first plate 31 in a manner in which air is still able to escape from between the plate 22 and the first plate 31.
The springs 35 are located between the first plate 31 and the second plate 32 to provide a bias force that separates the first plate 31 and second plate 32 from each other and can be compressed when the plate 22 is stepped on by a user to cause the first plate 31 to rotate toward the second plate 32. The springs 35 act as energy return members to store energy when compressed and then release the energy to launch a foot of a user. In various embodiments, the springs 35 are compression springs. In some embodiments, the springs 35 are wave springs. In some embodiments, some of the springs 35 are compression springs while other of the springs 35 are wave springs.
In various embodiments, the filler material 33 comprises ethylene vinyl acetate (EVA), or the like. In some embodiments, the openings 36 are die-cut holes in the filler material 33. In some embodiments, the filler material 33 is formed to have the openings 36. The diameters of the openings 36 may individually vary in size depending on the diameters of springs 35 to be placed in the openings 36. For example, each of the openings 36 in the filler material 33 may have a diameter that is slightly larger than a diameter of the corresponding spring 35 to be placed in the opening 36. The filler material 33 is compressible between the first plate 31 and the second plate 32 when a user steps on the plate 22 to cause the first plate 31 to rotate toward the second plate 32, and then the filler material 33 is expandable from a compressed state to return back as the first plate 31 rotates away from the second plate 32.
The plate 22 is glued or otherwise affixed to the first plate 31. For example, an entire top surface of the first plate 31 in various embodiments is glued to a bottom surface of the plate 22. In various embodiments, the plate 22 is a carbon fiber plate and the first plate 31 is a polyether block amide plate, and the first plate 31 is glued to the plate 22. In various embodiments, the plate 22 is affixed, such as being permanently affixed, to the device 21 such that the plate 22 works together with the device 21 to provide energy return to a user using a shoe in which the device 20 is located. In various embodiments, the plate 22 is affixed to the first plate 31 of the device 21 such that an energy return of the plate 22 works with a kinetic release of the device 21 when a user is using the shoe. As shown in
The insole 16 is located above the plate 22 in the shoe 11. The insole 16 is longer than the plate 22 such that a back portion 67 of the insole 16 extends farther back in the shoe 11 than a back end of the plate 22 and such that a front portion 68 of the insole 16 extends farther forward in the shoe 11 than a front end of the plate 22. The midsole 13 includes a back portion 71 of the midsole 13 that is located farther back in the shoe 11 than the opening 17 in the midsole 13, and the midsole 13 also includes a front portion 72 of the midsole 13 that is located farther forward in the shoe 11 than the opening 17 in the midsole 13. The back portion 71 of the midsole 13 includes a first surface 73 of the back portion 71 of the midsole 13, a second surface 74 of the back portion 71 of the midsole 13, and a third surface 75 of the back portion 71 of the midsole 13. The front portion 72 of the midsole 13 includes a first surface 76 of the front portion 72 of the midsole 13 and a second surface 77 of the front portion 72 of the midsole 13.
The first surface 73 of the back portion 71 of the midsole 13 is higher in the shoe 11 than the second surface 74 of the back portion 71 of the midsole 13 such that there is a step down from the first surface 73 of the back portion 71 of the midsole 13 to the second surface 74 of the back portion 71 of the midsole 13. The second surface 74 of the back portion 71 of the midsole 13 is higher in the shoe 11 than the third surface 75 of the back portion 71 of the midsole 13 such that there is a step down from the second surface 74 of the back portion 71 of the midsole 13 to the third surface 75 of the back portion 71 of the midsole 13. The first surface 76 of the front portion 72 of the midsole 13 is higher in the shoe 11 than the second surface 77 of the front portion 72 of the midsole 13 such that there is a step down from the first surface 76 of the front portion 72 of the midsole 13 to the second surface 77 of the front portion 72 of the midsole 13.
The back portion 67 of the insole 16 is positionable on the first surface 73 of the back portion 71 of the midsole 13. The back portion 63 of the plate 22 is positionable on the second surface 74 of the back portion 71 of the midsole 13. A back portion of the first plate 31 is positionable on the third surface 75 of the back portion 71 of the midsole 13. The front portion 68 of the insole 16 is positionable on the first surface 76 of the front portion 72 of the midsole 13. The front portion 64 of the plate 22 is positionable on the second surface 77 of the front portion 72 of the midsole 13. The second plate 32 and the filler material 33 are positionable within the opening 17 in the midsole 13.
With reference to
A method of manufacturing the device 80 includes placing the filler material 93 and the springs 95 between the first plate 91 and the second plate 92, and aligning the hinge portion 96 of the first plate 91 between the first portion 98 of the hinge portion 97 of the second plate 92 and the second portion 99 of the hinge portion 97 of the second plate 92. Then a pin can be placed through the first portion 98 of the hinge portion 97 of the second plate 92, the hinge portion 96 of the first plate 91, and the second portion 99 of the hinge portion 97 of the second plate 92 such that the first plate 91 is hingedly connected to the second plate 92. Then, the plate 82 is glued or otherwise affixed to a top surface of the first plate 91. In various embodiments, the plate 82 is a carbon fiber plate or the like, and the first plate 91 is a thermoplastic elastomer plate such as a polyether block amide (PEBA) plate made of the PEBA material known as Pebax® or the like. In various embodiments, the device 80 has a size such that it has a length that is greater than at least half of a length of a shoe into which the device 80 is located. The plate 82 has a length that is greater than a length of the first plate 91.
The insole 216 is located above the plate 222. The plate 222 is located above the midsole 213 and the springs 235. Though not shown in
The spring holding unit 221 shown in
In various embodiments, the spring holding unit 221 holds at least bottom portions of the springs 235. Materials used for the spring holding unit 221 can be determined based on settings desired for sport, comfort, or the like. For example, the spring holding unit 221 could be made of one or more of a polycarbonate, styrene, thermoplastic polyurethane (TPU), a thermoplastic elastomer such as Pebax®, poly-paraphenylene terephthalamide known as Kevlar, carbon fiber, and/or the like. In some embodiments, the branches 251, 252, 253, 254, 255, and 256 are made of a material to be firm. In some embodiments, the branches 251, 252, 253, 254, 255, and 256 are made of a material to allow for flexing of the branches 251, 252, 253, 254, 255, and 256, which may provide for greater energy return to a foot of a user. In various embodiments, the branches 251, 252, 253, 254, 255, and 256 are straight. In some embodiments, the branches 251, 252, 253, 254, 255, and 256 are wavy. In some embodiments, the branches 251, 252, 253, 254, 255, and 256 are configured to be able to flex together as a unit. In some embodiments, the branches 251, 252, 253, 254, 255, and 256 are configured to be independently flexible from each other.
In some embodiment, the spring holding unit 221 is formed of a material to provide for energy return in addition to the energy return provided by the springs 235. In some embodiments, the spring holding unit 221 is formed of a material that substantially does not provide for energy return such that the energy return is provided mainly by the springs 235 by the device 220. In various embodiments, the branches 251, 252, 253, 254, 255, and 256 are formed of a material to allow them to move independently to allow for flexing of the branches 251, 252, 253, 254, 255, and 256 when stepping on uneven surfaces. In various embodiments, the branches 251, 252, 253, 254, 255, and 256 are configured such that the device 220 has a uniformity of compression and release. In various embodiments, the spring holding unit 221 is configured such that the springs 235 compress uniformly. In some embodiments, the spring holding unit 221 is configured such that the springs 235 do not compress uniformly. The desired compression can depend on what terrain the shoe 211 is designed for, such as for off-road running the spring holding unit 221 can be configured to have the springs 235 operate as independent shock absorbers. This would allow for articulation of the spring holding unit 221 with a runner as they take steps. In various embodiments, the spring holding unit 221 is positioned in a forefoot portion and a ball portion of the shoe 211. In some embodiments, the spring holding unit 221 further extends into an arch portion of the shoe 211. In some embodiments, the spring holding unit 221 further extends into a heel portion of the shoe 211.
Similarly, the spring holding member 241 includes a surface 261 on which a corresponding one of the springs 235 can sit, and also includes a wall 271 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 261. The spring holding member 242 includes a surface 262 on which a corresponding one of the springs 235 can sit, and also includes a wall 272 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 262. The spring holding member 243 includes a surface 263 on which a corresponding one of the springs 235 can sit, and also includes a wall 273 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 263. The spring holding member 244 includes a surface 264 on which a corresponding one of the springs 235 can sit, and also includes a wall 274 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 264. The spring holding member 245 includes a surface 265 on which a corresponding one of the springs 235 can sit, and also includes a wall 275 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 265. The spring holding member 246 includes a surface 266 on which a corresponding one of the springs 235 can sit, and also includes a wall 276 for surrounding at least a portion of the one of the springs 235 when it sits on the surface 266.
The insole 216 is located above the plate 222. The plate 222 is located above the midsole 213 and the springs 235. In various embodiments, such as in
With reference to
The embodiments disclosed herein are to be considered in all respects as illustrative, and not restrictive of the invention. The present invention is in no way limited to the embodiments described above. Various modifications and changes may be made to the embodiments without departing from the spirit and scope of the invention.
This application claims priority from U.S. Provisional Patent App. Ser. No. 63/052,382, filed Jul. 15, 2020, the entire contents of which are incorporated by reference herein.
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Number | Date | Country | |
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