1. Technical Field
The present disclosure relates to a showcase and a control device.
2. Description of the Related Art
Stores such as a supermarket and a convenience store generally use showcases having a product storage that displays chilled or frozen products such as groceries. In the showcase, air cooled by a cooler is forced to flow out of a cold air outlet in a front upper portion of the product storage and the air is sucked into a cold air inlet in a front lower portion of the product storage. This configuration suppresses the entry of external air into the product storage through a front opening of the showcase, enabling the products in the product storage to be kept cool. However, in such a case, a difference in temperature between the inside of the showcase, which is exposed to cold air, and the outside of the showcase, which is exposed to external air, may lead condensation on the showcase. Some documents have already disclosed a technique for reducing the occurrence of the condensation.
Japanese Unexamined Patent Application Publication No. 2008-29410, for example, describes that a fan for condensation prevention is disposed so as to force warm air in a machine room of the showcase to flow toward an outer surface of a transparent wall (lateral plate) of the showcase.
However, the conventional example does not discuss the problem caused when warm air is sent to the side surface of the showcase in the preventive measure against condensation on the side surface of the showcase. In view of the above, one non-limiting and exemplary embodiment of the present disclosure provides a showcase in which condensation on the side surface of the showcase is reduced without using the warm air. In addition, one non-limiting and exemplary embodiment provides a control device that controls the showcase.
In one general aspect, the techniques disclosed here feature a showcase including a casing having a front opening through which a product is picked up, a product storage located in the casing and including a shelf on which the product is displayed, a cold air outlet in a front upper portion of the product storage, and a cold air inlet in a front lower portion of the product storage. Cold air is forced to flow out of the cold air outlet in a downward direction and is sucked into the cold air inlet. The showcase further includes an inlet port in the front lower portion of the casing at a position below the cold air inlet, air being sucked through the inlet port, a duct through which air sucked through the inlet port flows, a discharge port in a side wall of the casing, the air in the duct being discharged through the discharge port, and an airflow generator that forces the air in the duct to flow from the inlet port toward the discharge port.
The showcase according to one general aspect of the present disclosure is able to reduce the condensation on the side surface of the showcase without using warm air.
Additional benefits and advantages of the disclosed embodiments will become apparent from the specification and drawings. The benefits and/or advantages may be individually obtained by the various embodiments and features of the specification and drawings, which need not all be provided in order to obtain one or more of such benefits and/or advantages.
A comprehensive study was conducted to reduce condensation on a side surface of a showcase, and the following is found as a result of the study.
At first, a cause of the condensation on the side surface of the showcase is explained.
In some cases, a seamless horizontally long showcase cannot be disposed in a store depending on a structure of the store or a kind of product to be displayed, for example. In such a case, a showcase in multiple pieces is used. For example, a fire shutter disposed in the store so as to comply with a regulation may separate the pieces of the showcase at a shuttered position. In addition, products to be displayed in different ranges of storage temperature (products required to be refrigerated and products not required to be refrigerated, for example) may separate the pieces of the showcase at a boundary between the ranges of storage temperature. In addition, in some cases, the showcase is positioned next to an ordinary display rack, which is not the showcase.
In the above-described configuration, the adjacent pieces of showcase or the showcase and the display rack adjacent to each other are likely to be disposed in such a manner that adjacent lateral plates thereof are close to each other. In such a case, the lateral plates of the adjacent pieces of showcase or those of the showcase and the display rack adjacent to each other define a narrow space therebetween where external air is retained. Condensation may occur on outer surfaces of the lateral plates depending on humidity of the external air or difference between a temperature of cold air and a temperature of the external air, and the outer surfaces of the lateral plates may get moldy, for example, due to the condensation. In particular, a showcase having a side wall formed of a glass plate is popular due to its design that enables customers to see products in the showcase through the side wall. However, glass has low heat insulating properties, and thus the condensation readily occurs on the side wall of the showcase formed of glass. The side wall may be a heat insulating glass panel or a double glazed panel, for example, to reduce the condensation. However, this increases the cost of the showcase.
Japanese Unexamined Patent Application Publication No. 2008-29410 therefore discloses a showcase in which the condensation on a side surface of the showcase is reduced by warm air sent to the side surface of the showcase. However, the following problem occurs when the warm air is used to reduce the condensation on the side surface of the showcase.
If the warm air is sent to the side surface of the showcase, the heat of the warm air is transferred to the product storage through the side surface of the showcase. This may adversely affect the cooling state of the products in the product storage. In other words, the preventive measure against condensation disclosed in Japanese Unexamined Patent Application Publication No. 2008-29410 may deteriorate efficiency in cooling the products in the product storage.
In addition, examples of the showcase include a showcase with a built-in refrigerator and a showcase with a separate refrigerator. The showcase with a built-in refrigerator includes a built-in refrigerator (a condenser or a compressor, for example) of a refrigeration cycle. The showcase with a separate refrigerator includes a separately placed refrigerator connected to the showcase with a pipe. In the showcase with a separate refrigerator, warm air is not generated in the showcase. The preventive measure against condensation described in Japanese Unexamined Patent Application Publication No. 2008-29410 is only applicable to the showcase with a built-in refrigerator, but not applicable to the showcase with a separate refrigerator.
In view of the above, the inventors found that cold air flowed to a lower side of the casing without entering a cold air inlet is able to be used in the preventive measure against condensation on the side surface of the showcase.
A showcase according to a first aspect of the present disclosure includes a showcase including a casing having a front opening through which a product is picked up, a product storage located in the casing and including a shelf on which the product is displayed, a cold air outlet in a front upper portion of the product storage, and a cold air inlet in a front lower portion of the product storage. Cold air is forced to flow out of the cold air outlet in a downward direction and is sucked into the cold air inlet. The showcase further includes an inlet port in the front lower portion of the casing at a position below the cold air inlet, air being sucked into the inlet port, a duct through which air sucked through the inlet port flows, a discharge port in a side wall of the casing, the air in the duct being discharged through the discharge port, and an airflow generator that forces the air in the duct to flow from the inlet port toward the discharge port.
With this configuration, the condensation on the side surface of the showcase is reduced without warm air. Thus, the efficiency in cooling the products in the product storage is improved compared to the conventional example in which warm air is sent to the side surface of the showcase to reduce the condensation on the side surface of the showcase. Specifically, air flowed to the lower side of the casing without entering the cold air inlet enters the duct through the inlet port and flows to the discharge port. Then, low enthalpy air, such as low humidity air, low temperature air, and low humidity and low temperature air, is sent toward the side surface of the showcase through the discharge port, reducing the condensation on the side surface of the showcase. This does not adversely affect the cooling state of the products in the product storage, and thus improves the efficiency in cooling the products in the product storage compared to the conventional example.
In addition, the preventive measure against the condensation on the side surface of the showcase according to the first aspect is more versatile than the conventional example. Specifically, the preventive measure against the condensation according to the present aspect is applicable to both of a showcase with a built-in refrigerator and a showcase with a separate refrigerator, since the condensation on the side surface of the showcase is reduced by low enthalpy air, which flowed to the lower side of the casing without entering the cold air inlet.
In the showcase according to a second aspect of the present disclosure according to the first aspect, the discharge port is located in a lower portion of a side wall of the casing.
A region of the side wall of the showcase located above the cold air inlet is readily cooled by cold air in the product storage. Thus, the condensation on the side wall of the casing is more effectively reduced when the discharge port is provided in the lower portion of the side wall of the casing compared to in an upper portion of the side wall of the casing.
Hereinafter, embodiments of the present disclosure are described in detail with reference to the drawings.
The embodiments described below provide general or specific examples. Numbers, shapes, materials, components, positions, and connection of the components described in the following embodiments are examples. The present disclosure is not limited to the embodiments. The components of the following embodiments that are not included in an independent claim, which constitutes the broadest concept of the present disclosure, are optional.
As illustrated in
The casing 10 has a front opening through which products in the product storage 20 are picked up. Specifically, the showcase 100 is an open showcase, which does not has a door on the front side. The open showcase allows a customer to readily pick up a product from the product storage 20 compared to a closed showcase. However, external air flows into the product storage 20 through the opening of the open showcase. To solve the problem, an air curtain formed of cold air, for example, is provided over the opening. The air curtain is described later in detail.
The product storage 20 is located in the casing 10 and includes shelves 25 on which products (not illustrated) are displayed. In this embodiment, as illustrated in
As illustrated in
The cold air outlet 22 is disposed in a front upper portion of the product storage 20 and the cold air is forced to flow out of the cold air outlet 22 in a downward direction. The cold air inlet 23 is disposed in a front lower portion of the product storage 20 and the cold air is sucked into the cold air inlet 23.
The cold air outlet 22 may have any configuration as long as the cold air is forced to flow out of the cold air outlet 22 in the downward direction. The cold air inlet 23 may have any configuration as long as the cold air is sucked into the cold air inlet 23.
A cooler in a refrigeration cycle (not illustrated) and an airflow generator (not illustrated) for circulation of cold air, for example, may be disposed in an inner duct 12 of the casing 10, and a honeycomb flow straightener (not illustrated) may be disposed in the cold air outlet 22. For example, the airflow generator is a fan. With this configuration, the air (cold air) cooled by the cooler flows through the inner duct 12 and is straightened by the flow straightener in the cold air outlet 22. Then, the cold air flows downward along a front end of each shelf 25 and is sucked into the cold air inlet 23. Thus, the air curtain formed of the cold air is formed over the opening of the showcase 100. The air curtain interrupts or prevents communication of air between the product storage 20 and a space outside the product storage 20, enabling the temperature of the products in the product storage 20 to be maintained in a proper temperature range.
In this embodiment, as illustrated in
The inlet port 13 is provided in a front lower portion 10D of the casing 10 at a position below the cold air inlet 23. The inlet port 13 is an opening through which the air is sucked. The inlet port 13 may have any configuration as long as the inlet port 13 is an opening provided in the front lower portion 10D of the casing 10 at a position below the cold air inlet 23 and air is sucked into the inlet port 13. For example, the inlet port 13 may be a hole in a kick plate constituting the front lower portion 10D or may be a metal mesh in the kick plate.
The duct 14 is a passage through which the air sucked through the inlet port 13 flows. The air sucked through the inlet port 13 is sent to the discharge port 15 through the duct 14. For example, the duct 14, which extends from the inlet port 13 to the discharge port 15, may be a bent tube in a top view of the showcase 100.
The discharge port 15 is provided in the side wall 21 of the casing 10. The discharge port 15 is an opening through which the air in the duct 14 is discharged. As illustrated in
The discharge port 15 may have any configuration as long as the discharge port 15 is an opening located in the side wall 21 of the casing 10 and the air in the duct 14 is discharged through the discharge port 15. For example, the discharge port 15 may be a hole in a plate constituting the side wall 21 or may be a metal mesh in the plate.
The airflow generator 16 is an air blower that forces air in the duct 14 to flow from the inlet port 13 toward the discharge port 15. The airflow generator 16 may have any configuration that is able to force the air in the duct 14 to flow from the inlet port 13 toward the discharge port 15. The airflow generator 16 may be an air suction device disposed so as to face the inlet port 13 or may be an air exhaust device disposed so as to face the discharge port 15. Examples of the air suction device and the air exhaust device include a fan and a blower.
As indicated by arrows in
With the above-described configuration, in the showcase 100 according to the present embodiment, the condensation on the side wall 21 of the casing 10 is reduced without using warm air.
With this configuration, in the preventive measure against the condensation on the side wall 21 of the casing 10, the efficiency in cooling the products in the product storage 20 is improved compared to the conventional example in which warm air is sent to the side surface of the showcase. Specifically, low enthalpy air, which flowed to a lower side of the casing 10 without entering the cold air inlet 23, flows through the duct 14 from the inlet port 13 toward the discharge port 15. Then, the low enthalpy air flows from the discharge port 15 toward the side wall 21 of the casing 10, reducing the occurrence of condensation on the side wall 21 of the casing 10. This does not adversely affect the efficiency in cooling the products in the product storage 20, and thus improves the cooling efficiency of the products in the product storage 20 compared to the conventional example.
In addition, this configuration expands versatility of the preventive measure against the condensation on the side wall 21 of the casing 10 compared to the conventional example. Specifically, since the occurrence of the condensation on the side wall 21 of the casing 10 is reduced by using the low enthalpy air, which flowed to the lower side of the casing 10 without entering the cold air inlet 23, the preventive measure against the condensation according to this embodiment, is applicable to both of a showcase with a built-in refrigerator and a showcase with a separate refrigerator.
In addition, a region of the side wall 21 of the casing 10 located above the cold air inlet 23 is readily cooled by the cold air in the product storage 20. Thus, the condensation on the side wall 21 of the casing 10 is more effectively reduced when the discharge port 15 is provided in the lower portion 21D of the side wall of the casing 10 compared to in an upper portion of the side wall of the casing 10. In addition, the discharge port 15 in the lower portion 21D of the side wall of the casing 10 may be configured to discharge the air in an upward direction.
In particular, if the middle portion 21C of the side wall 21 of the casing 10 is formed of a transparent member such as a glass plate, condensation readily occurs on the middle portion 21C of the side wall 21. However, the above-described configuration properly reduces the occurrence of the condensation on the middle portion 21C formed of a transparent member.
Since a region of the side wall 21 of the casing 10 located below the cold air outlet 22 is readily cooled, the discharge port 15 may be provided in a portion of the side wall 21 of the casing 10 at a position above the cold air outlet 22. In such a case, the discharge port 15 may be configured to discharge air in a downward direction.
The showcase 100 according to the first example of the first embodiment includes a fin 30 in the discharge port 15 in addition to the components of the showcase 100 according to the first aspect or the second aspect. The fin 30 includes inclined portions that guide the air passing through the fin 30 in an upward direction.
With this configuration, a direction of flow of the air passing through the discharge port 15 is changed to an upward direction by the inclined portions of the fin 30. Thus, airflow along the side wall 21 of the casing 10 is generated above the discharge port 15. This effectively reduces the occurrence of the condensation on the side wall 21 of the casing 10 compared to the case in which the fin 30 having the above-described configuration is not disposed in the discharge port 15.
The configurations of the showcase 100 of this example other than the above-described configuration may be identical to those of the showcase 100 according to the first aspect or the second aspect.
The showcase 100 of the second example of the first embodiment includes a filter 32 in at least one of the inlet port 13 and the discharge port 15 in addition to the components of the showcase 100 according to any one of the first aspect, the second aspect, and the first example.
With this configuration, particles in the air passing through the duct 14 are reliably removed by the filter 32.
The configurations of the showcase 100 of this example other than the above-described configuration may be identical to those of the showcase 100 according to the first aspect or the second aspect.
A showcase 100 according to the second embodiment includes a controller 50 that controls an operation of the airflow generator 16, in addition to the components of the showcase 100 according to any one of the first aspect, the second aspect, the first example of the first embodiment, and the second example of the first embodiment.
As illustrated in
A humidity environment in the showcase 100 is in a second state in some cases. Humidity in the showcase 100 is higher in the second state than in a first state. In such a case, the controller 50 may increase an amount of work of the airflow generator 16. In other words, the controller 50 may control the operation of the airflow generator 16 in such a manner that the flow rate of the air passing through the duct 14 is increased when the humidity environment in the showcase 100 is in the second state in which the humidity in the showcase 100 is higher than in the first state. In this configuration, since the amount of work of the airflow generator 16 is increased when the humidity environment is changed to the second state in which the condensation more readily occurs on the side wall 21 of the casing 10 than in the first state, waste power consumption of the airflow generator 16 is reduced.
The condensation may readily occur in various humidity environments. For example, condensation readily occurs in summer than in winter. In addition, condensation readily occurs in a rainy day than in a sunny day. Thus, the controller 50 may increase the amount of work of the airflow generator 16 only during a high humidity period in which the condensation readily occurs by using a timer function or a calendar function of the controller 50 or by a remote monitoring system or a remote operation by a user, for example. For example, the controller 50 may increase the amount of work of the airflow generator 16 in summer compared to that in winter by using the calendar function of the controller 50. In addition, the controller 50 may increase the amount of work of the airflow generator 16 in a rainy day compared to that in a sunny day by the remote operation by a user.
In addition, the controller 50 may detect the humidity environment in the showcase 100 and control the amount of work of the airflow generator 16. The controller 50 may employ any method to detect the humidity environment. The controller 50 may use a hygrometer located at a predetermined position in the showcase 100 to directly determine the humidity environment, or may use a hygrometer located at a predetermined position correlated with the humidity environment in the showcase 100 (a hygrometer for monitoring an internal environment of the store, for example) to indirectly determine the humidity environment in the showcase 100. In addition, any value correlated with the humidity environment in the showcase 100 (temperature, for example) may be used to indirectly determine the humidity environment in the showcase 100.
When the showcase 100 is in a defrosting operation, the controller 50 may decrease the amount of work of the airflow generator 16. “Decrease the amount of work of the airflow generator 16” includes a situation in which the amount of work of the air flow generator 16 decreases to zero by stopping an operation of the airflow generator 16.
The controller 50 may control the operation of the airflow generator 16 in connection with a timer-controlled defrosting operation on the showcase 100, for example.
In other words, while the defrosting operation is being performed on a cooler in the refrigeration cycle, the air flowing through the duct 12 is less cooled by the cooler, and thus the amount of cold air flowing downward without entering the cold air inlet 23 is small. In addition, the product storage 20 is less cooled and the difference in temperature between the inside of the casing 10 and the outside of the casing 10 is small. Thus, the condensation is less likely to occur on the side wall 21 of the casing 10. When the showcase 100 is in the defrosting operation, the waste power consumption of the airflow generator 16 is able to be reduced by decreasing the amount of work of the airflow generator 16.
The controller 50 may decrease the amount of work of the airflow generator 16 at night compared to that during daytime. The showcase 100 is covered with a night cover at night in some cases. In such a case, a small amount of cold air flows downward without entering the cold air inlet 23. Thus, the waste power consumption of the airflow generator 16 is reduced by decreasing the amount of work of the airflow generator 16 at night compared to that during daytime.
Alternatively, the controller 50 may increase the amount of work of the airflow generator 16 at night compared to that during daytime. Air conditioning equipment of the store may stop at night, and the showcase 100 may be in a humidity environment in which condensation readily occurs at night compared to during daytime. In such a case, the controller 50 increases the amount of work of the airflow generator 16 at night compared to that during daytime to reliably reduce the occurrence of the condensation on the side wall 21 of the casing 10.
The controller 50 may have any configuration that has a control function. For example, the controller 50 includes an arithmetic circuit (not illustrated) and a memory circuit (not illustrated) that stores a control program. Examples of the arithmetic circuit include MPU and CPU. An example of the memory circuit includes a memory. The controller 50 may include a single controller that performs centralized control or may include a plurality of controllers that perform decentralized control in cooperation with each other.
The controller 50 activates the airflow generator 16 when the arithmetic circuit of the controller 50 retrieves the control program from the memory circuit. The above-described operations of the airflow generator 16 may be combined if they do not exclude each other.
A control device 60 according to the modification of the second embodiment includes a transmitter 60A that transmits a control signal for controlling the airflow generator 16 to the showcase 100 according to any one of the first aspect, the second aspect, the first example of the first embodiment, and the second example of the first embodiment, and a controller 60B that controls the transmitter 60A.
As illustrated in
A humidity environment in the showcase 100 is in a second state in some cases. Humidity in the showcase 100 is higher in the second state than in a first state. In such a case, the controller 60B may cause the transmitter 60A to transmit a control signal for increasing an amount of work of the airflow generator 16. In addition, the controller 60B may cause the transmitter 60A to transmit a control signal for decreasing the amount of work of the airflow generator 16 when the showcase 100 is in a defrosting operation. In addition, the controller 60B may cause the transmitter 60A to transmit a control signal for decreasing the amount of work of the airflow generator 16 at night compared to that during daytime. In addition, the controller 60B may cause the transmitter 60A to transmit a control signal for increasing the amount of work of the airglow generator 16 at night compared to that during daytime.
The detailed operation of the airflow generator 16 by the controller 60B is the same as the operation of the airflow generator 16 by the controller 50, and the description thereof is omitted. As in the case of the controller 50, the controller 60B may have any configuration that has a control function.
A person skilled in the art readily may achieve modifications and other embodiments of the present disclosure from the above description. The above description should be understood as one of examples. The above description is given as teaching of aspects of the present disclosure for those skilled in the art. Various modifications may be applied to the structure and/or the details of functions without departing from the gist of the present disclosure.
An aspect of the present disclosure is applicable to a showcase.
Number | Date | Country | Kind |
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2016-019681 | Feb 2016 | JP | national |
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