This disclosure relates to shredding physical media in a non-industrial environment.
Shredding of physical media such as data storage device (e.g., hard disk drive), plastic films, compact discs (CD), digital video discs (DVD), blue ray discs, SD cards, USB flash drives and/or any other physical media are conventionally done at an industrial site. For example, users may be required to ship physical media to a recycling facility that is equipped with shredders designed to shred the physical media. These shredders, however, may not be used in a non-industrial environment, such as an office, a store, a household, a lab or any other type(s) of non-industrial environment for a number of reasons. One of the reasons is that the size of these shredders simply does not fit in such an environment. Another reason is that the power needed to operate the shredders cannot be simply drawn from a wall outlet in such an environment. Still another reason is that the noise produced by these shredders during the shredding of the physical media is simply not suitable for such an environment. Yet another reason is that these shredders are typically designed for producing high throughput, which may not be necessary and economically viable for entities that do not shred physical media on a large scale.
One or more aspects of the disclosure relate to a shredding device configured to facilitate destruction of physical media in a non-industrial environment using household electric power. The shredding device may be continently mounted on a table, a wheel cart, a stand, and/or any other type(s) of base(s) that may fit in a regular room in a building. The shredding device may provide a solution for an entity, such as a company, a person or any other type(s) of entity, to destroy physical media on-site without having to ship the physical media an off-site such as a recycling facility. This may present an affordable option to the entity to conveniently prevent information stored on unwanted physical media from being compromised. In some examples, this device may be used by commercial operators to offer customer destruction of their physical media in a store.
As such, the shredding device may be configured to meet the requirements for highly secure data destruction on-site such as in an office, a hospital, a store, a lab, a household, or any other type(s) of non-industrial environment. It is noted that the shredding device may be configured to be compliant with one or more laws governing physical media destruction. For example, the shredding device may be configured to be compliant with Federal data destruction laws such as the Health Insurance Portability and Accountability Act (HIPPA), Gramm-Leach Bliley (GLB), the Sarbanes-Oxley Act (SOX), the Fair and Accurate Credit Transactions Act (FACTA), the Fair Credit Reporting Act, and Department of Defense Standards, and/or other restrictions and/or laws.
The shredding device in accordance with the disclosure may include a shredding assembly, an electronically powered motor, a power unit, a processor, a sound attenuation enclosure, and/or other components.
The shredding assembly may have a material inlet and a material outlet. The material inlet may be arranged to introduce physical media to be destructed into the shredding assembly. The shredding may produce particles of the physical media having a final size no more than ¾ inches wide. The shredding assembly may be configured to produce particles of physical media through cutting, crushing, tearing, shredding and/or other process and/or processes suitable for the intended purpose(s) presented herein. In some implementations, the shredding assembly may comprise a first rotor having cutters rigidly mounted thereon and a second rotor having cutters rigidly mounted thereon. In those implementations, the first rotor may be arranged in parallel to the second rotor to form interleaved intersections to facilitate shredding of the physical media. The first and second rotors may rotate in opposite directions and, in some implementations, at different speeds to grip the physical media dropped onto the intersections and to shred the physical media.
The electronically powered motor may be configured to enable the shredding assembly to shred the physical media. In some implementations, the electronically powered motor may enable the shredding assembly through a gear arrangement operatively coupled to the shredding assembly. In some implementations, the electronically powered motor may include a 120-volt electric motor.
The power unit may be configured to provide power to the electronically powered motor and any other components of the shredding device. In some implementations, the power unit may draw the power provided to the electronically powered motor from a wall outlet in a building. In some implementations, the wall outlet may include a 120-volt AC outlet.
The sound attenuation enclosure may comprise one or more side walls defining an interior volume. At least one of the sidewalls may include an opening that extends from an exterior of the sound attenuation enclosure to the interior volume. The sound attenuation enclosure may be configured to house the shredding assembly within the interior volume such that the material chute of the shredding assembly may be positioned adjacent to the opening. The interior volume of the sound attenuation enclosure may be configured to attenuate sound produced by the shredding assembly during shredding of the physical media. In some implementations, one or more side walls of the sound attenuation enclosure may be lined with ceramic wool for achieving sound attenuation. In some implementation, a user interface panel may be arranged on the exterior of the sound attenuation enclosure. The user interface panel may comprise a power switch, a speed control, an emergency stop control, a start control, a reverse control, a regular stop control, a display, and/or any other controls for controlling and/or monitoring various aspects of the operation of the shredding device.
In some implementations, at least one of the side walls of the sound attenuation enclosure may be configured to be partially or completely removed from the enclosure such that an access to the shredding assembly may be facilitated. Such an access may facilitate maintenance of the shredding device, for example, to address a jam. In some implementations, the sound attenuation enclosure may comprise a safety mechanism to ensure the shredding assembly does not operate while the removable side wall(s) is removed from the enclosure.
The processor may be configured by machine-readable instruction to control various aspects of the operation of the shredding device. In some implementations, one or more user interfaces may be electronically facilitated by the processor. In some implementations, a unit counter may be implemented by the processor to keep track of a quantity of the physical media that has passed through material inlet of the shredding assembly.
These and other features, and characteristics of the present technology, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and in the claims, the singular form of “a”, “an”, and “the” include plural referents unless the context clearly dictates otherwise.
With continuous reference to
As shown in this example, the shredding device 10 may include a sound attenuation enclosure 12, a shredding assembly 36, an electronically powered motor 62 (
As shown in
In this example, the shredding mechanism 60 comprises two rotors 38 and 40 with cutters/blades 42 rigidly mounted thereon. It should be understood the shredding mechanism 60 included in the shredding assembly 36 in accordance with the disclosure may not necessarily be limited to rotary shredding. For example, in another implementation, the shredding mechanism 60 may include a hammer mill, a jet mill, or any other non-rotary shredding means.
As shown in
It should be understood although a two rotor shredding mechanism 60 is illustrated in this example, this is not intended to be limiting. In some other examples, the shredding mechanism 60 may comprise however many rotary members to facilitate shredding of the physical media in accordance with the disclosure. It should be noted that the shredding of the physical media in accordance with the disclosure may be such that it is based on processing flow rate, material volume and/or weight, speed, shaft speed, and/or other parameter. In one implementation, without limitation, the throughput of the shredding mechanism 60 employed in that implementation is about one hard disk driver per minute. In another implementation, the shredding mechanism employed in that implementation may be configured to process up to 60 lbs of physical media per hour.
Also shown in
The transfer gears 44 may be configured to distribute torque to one or both of the rotors 38 and 40. As can be seen in
The shredded material collection bin 52 may be arranged in a region below the rotors 38 and 40 as shown. The bin 52 may be used to collect particles of the physical media discharged from the material outlet 50. The bin 52 may be configured such that it may be removed from the sound attenuation enclosure 12 for extracting shredded material.
The electronically powered motor 62 may be configured to convert power provided by the power unit 66 to torque and to provide the torque to the shredding assembly 36 to facilitate the counter-rotation of rotors 38 and 40 as described herein. As shown in
Power unit 66 may be configured to draw power from a power source and provide the power to the motor 62, the processor 60, and/or any other components of the shredding device 10. The power source from which the power unit 66 may draw power may include an AC power supply in a building, which may provide regular household electricity between 120 volts and 240 volts. The power unit 66 may be configured to connect to (e.g., plug into) a wall outlet to draw power from the power source.
The processor 60 may be configured by machine-readable instructions to control various aspects of the operation of the shredding device 10. In some implementations, the processor 60 may be configured to start, stop, change preset speed of, change rotation direction of, and/or any other controllable aspects of the motor 62. In some implementations, the processor 60 may be configured to implement various alarm conditions with respect to the shredding device 10. For example, the processor 60 may be configured to generate an alarm when a jam is detected, when the temperature of the motor 62 is over a preset temperature limit, and/or when any other alarm conditions occur. In some implementations, the processor 60 may be configured to implement an overload protection procedure to stop the shredding assembly 36 when a jam is detected. In some implementations, the processor 60 may be configured to facilitate implementation of a unit counter for keeping track of a quantity of physical media that has passed through the material inlet 46.
The sound attenuation enclosure 12 may be configured to house the shredding assembly 36, the motor 62, the power unit 66, the processor 60, the gearbox 64 and/or other components of the shredding device 10. The sound attenuation enclosure 12 may be configured to attenuate the sound produced during the shredding of the physical media. The sound attenuation enclosure 12 may be a rigid structure. The sound attenuation enclosure 12 may have an interior volume defined by one or more sidewalls. The sound attenuation enclosure 12 may include at least one sidewall that comprises an operable door that facilitates operator entrance into the interior volume of sound attenuation enclosure 12.
As can be seen from
As also shown in
The base 68 may be configured to mount a user interface panel for controlling various aspects of the shredding device 10. In some implementations, the user interface panel may comprise a power switch, a speed control, an emergency stop control, a start control, a reverse control, a regular stop control, a display, and/or any other controls. The power switch may allow an operator to turn the power on or off for the shredding device 10. The start control may allow the operator to start the operation of the shredding assembly 36. The speed control may allow the operator to switch between preset speeds of the shredding assembly 36. The reverse control may allow the user to change rotation direction of the rotors of the shredding assembly 36. The emergency stop control may allow the operator to stop the operation of the shredding assembly 36 immediately, for example, in a situation where one or more alarms are observed. The regular stop control may allow the operator to stop the operation of shredding assembly normally (e.g. to execute normal stop procedure of the shredding device 10) when the shredding of the physical media is observed to have been completed. In some implementations, some or all of the control actions initiated by an operator via the user interface panel may be transmitted to processor 60 for processing. In those implementations, responsive to the control actions from the operator, the processor 60 may generate control commands to control various aspects of the shredding device 10 in accordance with the control actions.
In some implementations, the controls on the user interface panel provided to the operator may be in the forms of physical buttons, switches, dials, knobs and/or any other type(s) of physical control(s). In some implementations, the controls on the user interface panel may be provided to the operator via a touch sensitive surface such as a touch screen or any other type of touch sensitive surface.
In some implementations, the user interface panel may comprise a display for displaying information regarding the shredding device 10. In one implementation, without limitation, the display may include a LED screen. The information displayed may be provided by the processor 60. Examples of the information that may be displayed on the user interface panel may include a unit counter indicating a quantity of physical media that has passed through the material inlet 46 since the last reset, one or more alarms alerting the operator of various preset alarm conditions in the shredding device 10 (e.g., jam, overheat, overload, overstress, door open, and/or any other alarm conditions), status of the shredding (e.g., a speed of the rotor(s), a temperature of the motor 62, sound level produced, and/or any other status information), and/or any other type of information.
The sound enclosure 12 may be configured to attenuate sound produced during the shredding of the physical media by the shredding assembly 36. The sound produced during the shredding of the physical media may be attenuated by the sound attenuation enclosure 12 to 65-85 decibels. In some implementations, the sound produced by the shredding device 10 is no more than 75 decibels. This may be achieved in a number of ways. For example, in one implementation, sound blanks may be placed over motor 62 and shredding assembly 36 to reduce the sound produced by the motor 62 and shredding assembly 36, respectively. In another implementation, fiber wool such as ceramic wool may be lined on the interior surface of the sidewalls of the sound attenuation enclosure 12 to absorb the sound. Other similar methods such as installing acoustic foams, panels with sound-retarding material, and/or any other sound reduction components within the interior volume 34 of the sound enclosure 12 are contemplated.
In some implementations, method 70 may be implemented using a shredding device. The shredding device may include a shredding assembly, an electronically powered motor, a sound attenuation enclosure, and/or other components. For example, method 70 may be implemented using shredding device 10 (shown in
Referring now to method 70 in
At an operation 7004, shredding of the physical media may be effectuated through the shredding assembly. The shredding assembly may have a material inlet and a material outlet. The material inlet may be arranged to introduce physical media to be destructed into the shredding assembly. The shredding may produce strips of the physical media having a final size no more ¾ inches wide by various length. The shredding assembly may be configured to produce particles of physical media through cutting, crushing, tearing, shredding and/or other process and/or processes suitable for the intended purpose(s) presented herein. In some implementations, the shredding assembly may comprise a first rotor having cutters rigidly mounted thereon and a second rotor having cutters rigidly mounted thereon. In those implementations, the first rotor may be arranged in parallel to the second rotor to form interleaved intersections that facilitate shredding of the physical media. The first and second rotors may rotate in opposite directions and, in some implementations, at different speeds to grip the physical media dropped onto the intersections and to shred the physical media. In some implementations, operation 7004 may be performed using a shredding assembly included in a shredding device the same as or similar to shredding assembly 36 (shown in
At an operation 7006, sound produced during the shredding of the physical media may be attenuated through a sound attenuation enclosure. The sound attenuation enclosure may be a rigid structure. The sound attenuation enclosure may have an interior volume defined by one or more sidewalls. The sound produced during the shredding of the physical media may be attenuated by using a sound attenuation enclosure to 65-85 decibels. This may be achieved in a number of ways. For example, in one implementation, sound blanks may be placed over motor and shredding assembly to reduce the sound produced by the motor and shredding assembly, respectively. In another implementation, fiber wool such as ceramic wool may be lined on the interior surface of the sidewalls of the sound attenuation enclosure to absorb the sound. Other similar methods such as installing acoustic foams, panels with sound-retarding material, and/or any other sound reduction components within the interior volume of the sound enclosure are contemplated. In some implementations, operation 7006 may be performed using a sound attenuation enclosure the same as or similar to sound attenuation enclosure 12 (shown in
Although the present technology has been described in detail for the purpose of illustration based on what is currently considered to be the most practical and preferred implementations, it is to be understood that such detail is solely for that purpose and that the technology is not limited to the disclosed implementations, but, on the contrary, is intended to cover modifications and equivalent arrangements that are within the spirit and scope of the appended claims. For example, it is to be understood that the present technology contemplates that, to the extent possible, one or more features of any implementation can be combined with one or more features of any other implementation.