The present invention relates to a shredding device that shreds organic garbage contained in a garbage bag collected from homes or business offices.
Organic wastes such as garbage discharged from homes or business offices are contained in a garbage bag and discharged as bagged garbage. As an example of an organic waste disposal method, a method of applying fermentation processing to the organic waste using microorganisms, and using a decomposed product thus obtained as a fertilizer and a soil improving material, is employed. In order to dispose of garbage and the like by a device employing this fermentation processing using the microorganisms, it is necessary to shred the garbage bags that contain the organic wastes in advance and to finely shred solids contained in the organic wastes.
If these garbage bags or solids are subjected to the fermentation processing without being shredded, the fermentation processing time of the articles to be processed becomes longer, and a problem of unprocessed garbage being discharged from a fermentation processing device may occur.
PTL 1 discloses a bag tearing machine which tears off a bag of polyethylene and the like that covers garbage in bagged garbage collected from homes or business offices. This bag tearing machine releases the garbage from the garbage bag by tearing the bag of the bagged garbage supplied to the bag tearing machine using a rotary blade and a fixed blade, and the released garbage is carried out to a subsequent shredding process by conveying means such as a belt conveyer.
PTL 2 discloses a uniaxial shredding machine for plastic wastes. This uniaxial shredding machine includes a rotating rotor having a plurality of rotary blades disposed in an axial direction and a fixed blade disposed on a shredding machine body so that an article to be processed is shredded between the fixed blade and the rotary blades of this rotor. Furthermore, the uniaxial shredding machine is configured such that the article to be processed is shredded between this fixed blade and the rotary blades to a predetermined size or less and then is discharged to a discharge passage.
[PTL 1] Japanese Patent Application Publication No. 2008-68249
[PTL 2] Japanese Patent Application Publication No. 2010-234318
[PTL 3] Japanese Patent Application Publication No. 2012-20261
Garbage from homes or business offices is usually discharged as bagged garbage contained in a polyethylene bag with a capacity of 30 L or 45 L.
The bag tearing machine described in PTL 1 aimed at tearing off a garbage bag of polyethylene or the like that wraps the garbage and is not applied to shredding the garbage contained in the garbage bag. Thus, the garbage in the garbage bag needs to be shredded by using a shredding device in a subsequent process, and this increases a facility cost and takes a longer processing time.
Moreover, the bagged garbage may be shredded by using the shredding machines in PTL 2 and PTL 3, but they are not suitable for the processing of tearing the garbage bag and require considerable electricity and time for the garbage in the bag to be shredded to a desired grain size, which prevents efficient processing.
Thus, the present invention has an object to provide a shredding device which can efficiently shred the bagged garbage discharged from homes or business offices.
The aforementioned problem can be solved by using a shredding device including constitution described below.
A shredding device, including
a housing;
a rotary shaft rotatably attached to an inside of the housing;
a plurality of rotary blades attached around the rotary shaft to be spaced apart from one another in an axial direction of the rotary shaft;
a fixed blade attached to a bottom plate of the housing so that an article to be processed is shredded between the fixed blade and the rotary blades, wherein
a lifting device which changes a distance between a tip of the rotary blade and a tip of the fixed blade by raising and lowering the rotary shaft is provided.
According to the present invention, the shredding device which can efficiently shred the bagged garbage discharged from homes or business offices can be provided.
The present invention is related to a shredding device including constitution in the following (1) but includes the following (2) to (8) as embodiments of the invention, and these embodiments will be also explained.
Arm member a: An arm member having a structure to be mounted on the rotary shaft excluding a right-side end portion on a right side from a center in the axial direction of the rotary shaft and mounted so that a blade width direction of the rotary blade mounted to the tip end portion of the arm member is inclined to lower left with respect to a horizontal center line of the rotary shaft.
Arm member b: An arm member having a structure to be mounted on the rotary shaft excluding a left-side end portion on a left side from a center in the axial direction of the rotary shaft and mounted so that the blade width direction of the rotary blade mounted to the tip end portion of the arm member is inclined to lower right with respect to the horizontal center line of the rotary shaft.
Arm member c: An arm member having a structure to be mounted on both ends in the axial direction of the rotary shaft and mounted so that a width direction of the stirring blade mounted to the tip end portion of the arm member is in parallel with the horizontal center line of the rotary shaft.
Here, the direction of the rotary shaft of the shredding device is a right-and-left direction.
One of embodiments of the shredding device of the present invention will be described below on the basis of
Hereinafter, an article to be processed for shredding is referred to as “garbage” or “bagged garbage” in some cases.
The shredding device of the present invention includes a rotary shaft rotatably attached to an inside of a housing, a plurality of rotary blades attached around the rotary shaft to be spaced apart from one another in an axial direction of the rotary shaft, a fixed blade attached to a bottom plate of the housing so that an article to be processed is shredded between the fixed blade and the rotary blades, and a lifting device which changes a distance between a tip of the rotary blade and a tip of the fixed blade by raising and lowering the rotary shaft. The rotary shaft is raised by the lifting device when the article to be processed is thrown in, while the rotary shaft is lowered when the article to be processed is shredded, whereby the article to be processed can be subjected to shredding efficiently.
First, the state of the shredding device when the rotary shaft is lowered will be described on the basis of
A garbage inlet 11 through which bagged garbage 20 (i.e., an article to be processed) is to be thrown in is provided on an upper part of the housing 1. On this garbage inlet 11, a door which can be opened or closed by a door-opening/closing cylinder 12 is provided. Reference numeral 13 in
As illustrated in
Reference character X in
As illustrated in
Moreover, on a bottom plate 2 of the housing 1, a fixed blade 3 is mounted so as to shred the article to be processed between itself and the rotary blade 7.
An embodiment of the fixed blade 3 will be described on the basis of
The fixed blade 3 is made of a single blade stood upright on the bottom plate 2 of the housing 1 and attached to the bottom plate 2 by welding or bolt-fixing.
Both ends of a top end portion 41 of the fixed blade 3 in the circumferential direction of the rotary shaft has sharp angle portions 42, each having a sharp angle shape. This sharp angle portion 42 is effective in tearing the garbage bag.
When the rotary shaft 4 is at a raised position, and the bagged garbage 20 is thrown in in a state where the rotary blade 7 is separated from the bottom plate 2, a large bag falls down on the fixed blade 3 or is in a state sitting on the fixed blade 3. When the rotary blade 7 is lowered thereto and pushes the bagged garbage 20, the sharp angle portions 42 on both ends of the fixed blade 3 are pierced into the bag, and when the bag is further pushed, the large bag is torn off, and garbage pops out of the inside. The garbage that popped out is sandwiched by the fixed blade 3 and the rotary blade 7 and sheared into fine pieces.
An embodiment of the rotary blade 7 will be described on the basis of
The rotary blade 7 is a flat plate, has a bolt hole 50 provided in the upper part, and is bolt-fixed to a rotary-blade mounting portion 32 on an end portion of an arm shaft 31 of the arm member 6 as illustrated in
When the rotary shaft is lowered so as to shred the article to be processed, the fixed blade 3 passes through the notch portion 51 of the rotary blade 7, whereby the article to be processed is shredded by shearing stress.
Another embodiment of the rotary blade 7 is illustrated in
What is illustrated in
An example of an embodiment of the arm member 6 will be described below.
If the garbage inlet 11 is provided only at the center part of the housing 1, when the bagged garbage 20 is thrown into the center part of the housing 1, the garbage accumulates at the center part of the housing 1, and a large load is applied to the rotary blade 7 provided at the center part of the rotary shaft 4, while the rotary blade 7 provided on the right side or on the left side of the center part of the rotary shaft 4 does not function effectively.
Thus, in this embodiment, the arm member 6 that prevents accumulation of the garbage at the center part of the housing 1 is provided.
In this embodiment, three types of arm members, that is, an arm member a, an arm member b, and an arm member c described below are used as the arm members 6.
Moreover,
The arm member a is, as illustrated in
The arm member a is mounted on the rotary shaft excluding a right-side end portion on the right side of the center in the axial direction of the rotary shaft 4 in the shredding device illustrated in
The arm member a is mounted by sandwiching the rotary shaft 4 by the rotary-shaft mounting portion 33 and the fixing member 35 illustrated in
Moreover, the rotary blade 7 is attached to the arm member a by inserting an upper end portion of the rotary blade 7 into a mounting groove 52 provided in the rotary-blade mounting portion 32 of the arm shaft 31 and by passing the bolt through the bolt hole 50.
The arm member b is mounted on the rotary shaft excluding a left-side end portion on the left side of the center in the axial direction of the rotary shaft 4 in the shredding device illustrated in
The arm member b is mounted on the rotary shaft 4 by using the fixing member 35 similarly to the arm member a. Moreover, attachment of the rotary blade 7 to the arm member b can be also performed similarly to the attachment to the arm member a.
The arm member c is mounted on both end portions in the axial direction of the rotary shaft 4 in the shredding device illustrated in
The arm member c is mounted on the rotary shaft 4 by using the fixing member 35 similarly to the arm member a. Moreover, the attachment of the stirring blade 40 to the arm member c can be also performed similarly to the attachment of the rotary blade 7 to the arm member a.
When the rotary blade 7 is attached with inclination to the horizontal center line of the rotary shaft as described above, a moving direction of the article to be processed in the housing 1 can be changed by changing a rotating direction of the rotary shaft 4.
In the device illustrated in
By repeating an operation of switching the rotating direction of the rotary shaft 4, the article to be processed is shredded uniformly by each of the rotary blades 7.
If the structure of the housing 1 is such a structure that the garbage can be thrown in uniformly into a space in the housing 1, only the arm member c illustrated in
Next, a state at an initial stage of an operation when the garbage is thrown in will be described on the basis of
During an ordinary operation, the article to be processed can be shredded finely by shearing by the rotation of the arm member 6 in such a form that the rotary blade 7 bites into the fixed blade 3.
However, when garbage contained in a bag with a large capacity such as in bagged garbage is thrown into the shredding device, the large bag is hardly bitten by the fixed blade 3 and the rotary blade 7 in the state where the fixed blade 3 and the rotary blade 7 bite into each other as illustrated in
Therefore, in order to efficiently shred the article to be processed in a large bag, it is necessary to rapidly tear off the bag and to take the garbage out of the bag to the outside.
Thus, in order to realize taking the garbage out of the large bag efficiently and rapidly and to shred it after that, the rotary shaft is made capable of lifting in the present invention.
A lifting cylinder is preferable as a lifting device for making the rotary shaft capable of lifting.
First, when the bagged garbage 20 is to be thrown in, as illustrated in
Since the distance between the fixed blade 3 and the rotary blade 7 is large during the bag tearing processing, the rotary shaft 4 can be rotated with small power and thus, a rotation number of the rotary shaft 4 can be increased, and as a result, the bag can be torn rapidly.
As illustrated in
Then, when bag tearing processing time set by a timer in advance has elapsed, the rotary shaft 4 is lowered by the lifting cylinder 9 so as to be disposed at the lowered position, and the rotation number of the rotary shaft 4 is lowered.
When the rotary shaft 4 is disposed at the lowered position, the fixed blade 3 is brought into a state biting into the rotary blade 7 as illustrated in
Subsequently, when shredding processing time set by the timer in advance has elapsed, the garbage is discharged out of the housing to the outside.
At the center part of the bottom plate 2 of the housing 1, an outlet 14 for discharging the processed garbage is provided as illustrated in
After the garbage is discharged, the outlet 14 is closed again, the new bagged garbage 20 is thrown in through the garbage inlet 11 of the housing 1, and the bag tearing processing and the shredding are performed.
As described above, by making the rotary shaft capable of lifting and by rotating the rotary shaft at the raised position after the garbage is thrown in, bag tearing process time can be reduced, and the entire process time is reduced. Moreover, since the fixed blade and the rotary blade do not bite into each other in the bag tearing process, a load during the rotation of the rotary shaft is made smaller, and power can be saved.
1 Housing (device body)
2 Bottom plate
3 Fixed blade
4 Rotary shaft
5 Bearing
6 Arm member
7 Rotary blade
8 Drive motor
9 Lifting device (lifting cylinder)
10 Hydraulic unit
11 Garbage inlet (with door)
12 Door-opening/closing cylinder
13 Inspection port
14 Outlet
15 Door
16 Hinge
20 Bagged garbage
31 Arm shaft
32 Rotary-blade mounting portion
33 Rotary-shaft mounting portion
34 Reinforcing member
35 Fixing member
40 Stirring blade
41 Top end portion of fixed blade
42, 43 Sharp angle portion
50 Bolt hole
51 Notch portion
52 Mounting groove
X Horizontal center line of rotary shaft when rotary shaft is lowered
X′ Horizontal center line of rotary shaft when rotary shaft is raised
Number | Date | Country | Kind |
---|---|---|---|
2018-207744 | Nov 2018 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/042145 | 10/28/2019 | WO | 00 |