The present invention relates to the field of power tools, and in particular to a shredding mechanism, a shredding device and a control system and method thereof.
Undesirable wastes will be generated in some occasions. For example, in gardens, lawns, farmland or other places for specific purposes, some undesirable tree branches, fallen leaves, etc. will be generated. Especially for some large-sized wastes, it is desirable to crush them before cleaning and reduce their sizes to facilitate further treatment.
Existing shredding machines for treating these wastes have disadvantages in many aspects, such as unsatisfactory shredding results, designs not compact enough, inconvenience in adjusting the parameters associated with shredding, inability to well monitor the operation status, unsatisfactory safety, etc.
Targeting one or more technical disadvantages in prior art, the present invention provides a shredding mechanism, a shredding device and a control system and method thereof.
According to one aspect of the present invention, a shredding mechanism is provided. The shredding mechanism comprises a shredding component and an adjusting component, wherein the shredding component is used to shred materials, the adjusting component and the shredding component define an operation space for shredding operation, and the adjusting component and the shredding component are configured to be able to move relative to each other so as to change the size of the operation space.
Optionally or additionally, the adjusting component comprises a plate part, which operably moves, preferably pivots, to adjust the operation space.
Optionally or additionally, the shredding mechanism further comprises a drive component, which is coupled with the adjusting component so as to operably drive the adjusting component to move relative to the shredding component. The drive component moves linearly or rotates or both when driving the adjusting component. The drive component is able to be operated manually or electrically or both. The drive component may be a spiral component, in particular comprising a bolt.
Optionally or additionally, the shredding mechanism further comprises a locking component, which operably switches the drive component between a first status and a second status, wherein the drive component, in the first status, is prevented from driving the adjusting component or is allowed to make only fine adjustment, and, in the second status, is allowed to drive the adjusting component or make rough adjustment.
Optionally or additionally, the drive component drives the adjusting component along a first direction toward the shredding component, the locking component operates the drive component along a second direction different from the first direction, the drive component has a first thread, the locking component has a second thread, the second thread is configured to be able to engage the first thread so as to place the drive component in the first status, and the locking component is configured to operably move along the second direction so as to disengage the second thread and the first thread, thereby placing the drive component in the second status.
According to another aspect of the present invention, a shredding device is provided. The shredding device comprises a shredding body and a collecting part. The shredding body comprises a housing and a shredding mechanism, wherein the housing has an inlet used to received materials, and the shredding mechanism is provided in the housing and is configured to shred materials. The collecting part is connected to the shredding body and is used to receive materials after shredding operation.
Optionally or additionally, the housing has a window, so that at least part of the operation space is visually visible to the outside of the housing through the window, and optionally, the window is provided with a cover, which is configured to be able to shield or expose the window by, preferably, sliding or rotating or both.
According to yet another aspect of the present invention, a control system for a shredding device is provided. The shredding device comprises a shredding mechanism, which comprises a shredding component and an adjusting component, wherein the adjusting component and the shredding component define an operation space for shredding operation, and the adjusting component and the shredding component are configured to be able to move relative to each other so as to adjust the operation space. The control system comprises a detection circuit and a control circuit. The detection circuit is used to detect contact between the adjusting component and the shredding component, and the control circuit is used to respond when the detection circuit detects a contact.
Optionally or additionally, the detection circuit comprises a current sensor or a voltage sensor.
Optionally or additionally, the control system further comprises an alarm circuit, wherein the alarm circuit sends an alarm signal in response to the contact, and the alarm signal is a visual signal or an audio signal or both.
Optionally or additionally, the contact causes making of the detection circuit and hence causes a change in an electric signal, for example, a current change or a voltage change in the detection circuit, in particular with one or more current spike signals, or with one or more voltage spike signals.
Optionally or additionally, the control circuit is also configured to send a control signal to stop providing power to the shredding component upon the contact.
Optionally or additionally, the control system further comprises a user interface, which is configured to be used to receive a user input to put the shredding device in a calibration mode, thereby activating the detection circuit. The user interface also comprises one or more of the following: a component used to receive a user input to put the shredding component in the reverse direction; a component used to indicate the contact; a component used to indicate blocking of the operation space; a component used to indicate overload of the shredding device; a component used to indicate the power level of the power supply device of the shredding device; and a component used to receive a user input to change the operation speed of the shredding component.
According to still another aspect of the present invention, a control method for a shredding device is provided. The shredding device comprises a shredding component and an adjusting component, wherein the adjusting component and the shredding component define an operation space for shredding operation, and the control method comprises detecting whether there is contact between the adjusting component and the shredding component, and responding when there is the contact.
Optionally or additionally, the method further comprises detecting an electric signal of a circuit, preferably a current value or a voltage value, and deciding whether there is the contact through the electric signal, wherein the shredding component and the adjusting component electrically constitute part of the circuit.
Optionally or additionally, the method further comprises comparing the electric signal with a predetermined threshold, and deciding whether there is the contact based on the comparison result. The method further comprises sending an alarm signal when there is the contact, wherein the alarm signal is a visual signal or an audio signal or a combination thereof.
Optionally or additionally, the method further comprises putting the shredding component in reverse operation, and stopping providing power to the shredding mechanism when there is the contact.
Optionally or additionally, the method further comprises switching the shredding device between a normal mode and a calibration mode, and, in the calibration mode, putting the shredding component in reverse operation, and adjusting the distance between the adjusting component and the shredding component.
According to still another aspect of the present invention, a control method for a shredding device is provided. The shredding device comprises a shredding component and an adjusting component, wherein the adjusting component and the shredding component define an operation space for shredding operation, and the control method comprises moving at least part of the adjusting component relative to the shredding component so as to change the size of the operation space.
Optionally or additionally, the step of moving at least part of the adjusting component relative to the shredding component comprises pivoting the adjusting component so that the at least part of the adjusting component becomes closer to or farther away from the shredding component.
Optionally or additionally, the step of moving at least part of the adjusting component relative to the shredding component comprises driving the adjusting component by a drive component so that the at least part of the adjusting component becomes closer to or farther away from the shredding component.
According to still another aspect of the present invention, a control method for a shredding device is provided. The shredding device comprises a shredding component and an adjusting component, wherein the adjusting component and the shredding component define an operation space for shredding operation, and the control method comprises: switching the shredding device from a first mode to a second mode, wherein, in the first mode, the shredding component runs toward a first direction of rotation, and, in the second mode, the shredding component runs toward a second direction of rotation opposite to the first direction of rotation; driving the adjusting component so that at least part of the adjusting component moves closer to the shredding component, so as to reduce the operation space; detecting whether the adjusting component is in contact with the shredding component; stopping providing power to the shredding component upon contact; and moving the at least part of the adjusting component away from the shredding component, to enlarge the operation space.
According to still another aspect of the present invention, a control system for a shredding device is provided. The shredding device comprises a shredding mechanism, which comprises a shredding component and an adjusting component, wherein the adjusting component and the shredding component define an operation space for shredding operation, and the adjusting component and the shredding component are configured to be able to move relative to each other so as to adjust the operation space. The control system comprises a detection circuit, a controller, a network interface, and an electronic device. The detection circuit is used to detect contact between the adjusting component and the shredding component, the controller is used to control one or more operations of the shredding device, wherein the controller is in electrical connection with the detection circuit and in communication connection with the network interface, and the electronic device is in communication connection with the network interface via one or more networks and manipulates the shredding device. The electronic device is in particular a mobile electronic device, which comprises a user interface for receiving user inputs to remotely manipulate the shredding device.
The shredding mechanism, shredding device and the control system and method according to one or more embodiments of the present invention have several advantages. For example, with the device or system according to one or more embodiments of the present invention, it is easy to adjust the operations associated with shredding, and it helps to improve shredding efficiency. In addition, with the device, system and method according to one or more embodiments of the present invention, it is easy to monitor, adjust and manipulate the operation, and it is safe and convenient. In addition, the device, system and method according to one or more embodiments of the present invention are simple, compact and easy to use, and are highly applicable.
More embodiments and beneficial technical effects of the present invention will be described in detail below.
In order to facilitate the understanding of the present invention, a number of exemplary embodiments will be described below with reference to related drawings. Those skilled in the art should understand that the embodiments herein are only for the purpose of exemplifying the present invention, and are by no means limiting the present invention.
According to one aspect of the present invention,
As shown, the shredding device comprises a shredding body 110 and a collecting part 180. The shredding body 110 is used to shred materials, and the collecting part 180, essentially provided below the shredding body 110 and connected to the shredding body 110, is used to receive or accommodate materials after shredding operation. As an example, the collecting part 180 takes the form of a cube or box. Other suitable forms are also possible.
The shredding body 110 comprises a housing 120. The housing 120 has an inlet 122, and a shredding mechanism (not shown) is provided in the housing 120. During operation, the materials enter the housing 120 through the inlet 122 and are then treated by the shredding mechanism.
Optionally, when not used, the shredding body 110 can be accommodated in the collecting part 180, and the status can be referred to as the accommodation status of the shredding device or the shredding mechanism, while the normal operation status of the shredding device can be referred to as the working status. In the accommodation status, most or all of the shredding body 110 can be accommodated in the space of the collecting part 180, which is advantageous for storage, transportation, etc. It not only saves space, but also protects the shredding body 110. For example, it can prevent or reduce water, chemical substances, atmosphere and other undesirable matters from entering or contacting the shredding body 110, which is helpful for protecting the mechanical parts, electrical components, circuits, etc. therein and can also extend the service life of the shredding device.
Switching the shredding body 110 from the working status to the accommodation status may be achieved in a plurality of ways. As an example, as shown, an appropriate positioning or locking mechanism (not shown) is provided on the top 182 of the collecting part 180. In the working status, the positioning mechanism positions or locks the shredding body 110. The top 182 is also provided with an elastic member 186 (for example, a pair of torsional springs, with only one of them shown in
A power unit, for example, a motor, may be provided in the housing 120 to provide power to the shredding mechanism. A power supply cover 132 is provided on the housing 120. The power supply cover 132 may be set independently, or as part of the housing 120 to make the design more compact and streamlined. The power supply cover 132 defines a power supply chamber by itself or together with the housing 120. The power supply chamber can be used to accommodate a power supply device, for example, a battery pack or an assembled battery, to provide power to the power unit. A safety key may also be provided in the power supply chamber to prevent unexpected start-up of the power supply device.
In some embodiments, it is advantageous to adopt the horizontal configuration of the battery pack. In this way, for example, in the process of switching the shredding body from the working status to the accommodation status, no undesired obstruction will be caused. That is, the switching process can be completed without removing the battery pack.
In addition, optionally, a user interface or UI 140 (
According to another aspect of the present invention,
As shown in
The shredding component 210 is, for example, made of a material of a certain hardness, and has such functions as cutting, breaking or tearing. The shredding component 210 has, for example, an edge with the size formed sufficiently to perform one or more functions of cutting, breaking and tearing. In this embodiment, the shredding component 210 is illustrated in the form of a rolling cutter with six blades or cutter points, which rotates counter-clockwise in the direction C during operation. Other suitable forms of the shredding component are also possible.
The operation space 230 may be understood, for example, as the permissible operation space between the shredding component and the adjusting component where materials are located when passing the shredding mechanism. According to actual needs, different physical quantities may be used to characterize the operation space 230. For example, the operation space 230 may be characterized by the shortest distance D between the adjusting component 220 and the shredding component 210. The operation space 230 affects the material shredding operation. For example, the distance D allows materials with a size (for example, the diameter) smaller than D to pass the shredding mechanism without being treated. That is, with an operation space corresponding to a smaller distance D, the size of treated materials is generally smaller in one or more dimensions. In perfectly ideal circumstances, treated materials will have a size in at least one direction no greater than D.
The adjusting component 220 can move toward or away from the shredding component 210, thereby adjusting the operation space 230. In some embodiments, it can also be arranged that the shredding component 210 can move toward or away from the adjusting component 220. The adjusting component 220 may be set to be able to move relative to the shredding component 210 as a whole, or it may be set to have only part of it able to move relative to the shredding component 210. This movement may be linear movement, or rotation, or a combination thereof. For example, in some embodiments, the adjusting component comprises a plate part, which operably moves, for example, with one end of the plate part able to pivot.
The adjusting component 220 may be manipulated manually, electrically, etc. By way of example, optionally,
The drive component 240 moves linearly or rotates or both when driving the adjusting component 220. The drive component 240 can be manually operated, or electrically operated, or allows both, and thus the user can select the method as needed. For example, in some embodiments, the drive component 240 is connected to the output of a motor through a transmission system, thereby making it possible to operate the drive component 240 by use of the motor.
It is recognized in one or more embodiments herein that it is necessary to adjust the operation space in practice. This may be because of different reasons, for example, different material sizes. In addition, it is recognized in one or more embodiments herein that, with the use of the shredding mechanism and/or over time, the operation space may change due to wearing of the components, which will lower the effectiveness of shredding operation. Other reasons are also possible. In such circumstances, appropriate adjustment of the operation space is advantageous for improving the result of shredding operation. In addition to one or more other advantages, the device, mechanism, system, or method according to this embodiment and one or more embodiments below are also advantageous in this respect.
In
The drive component 340 is illustrated as a spiral component, for example, a bolt. The drive component 340 comprises a knob 342 and a screw 344 connected to the knob 342. The end of the screw 344 away from the knob 342 is coupled with the second end 324 of the adjusting component 320, so as to drive the movement of the second end 324 and provide support for the second end 324. The screw 344 may be connected to the second end 324 or separated from it. In some embodiments, it is advantageous to connect them together. Taking
The drive component 340 is coupled with the housing of the shredding device (for simplicity,
The screw 344 has a thread, and the position on the housing in contact with the screw 344 (i.e., the inner wall of the hole) is also provided with a thread. The thread on the inner wall of the hole matches the thread of the screw 344, so that the drive component 340 can be fixed or locked when the knob 342 is not rotated. When the knob 342 is rotated, depending on the direction of rotation, the screw 344 moves in the forward direction x or the reverse direction, so that the second end 324 of the adjusting component 320 respectively moves toward or away from the shredding component 310.
Compared with
In some other embodiments, the knob is not set to rotate. Instead, the knob can be pressed (for example, in the positive direction of x in
A locking component 450 is shown in
In some embodiments, the locking component 450 is illustrated as a quick release mechanism. The first status is, for example, the fine adjustment status or inching status, and the second status is, for example, the rough adjustment status. The locking component 450 can switch the drive component 440 between the fine adjustment status and the rough adjustment status. In the fine adjustment status, the drive component 440 can adjust the operation space 430 at a slow rate. In the rough adjustment status, the drive component 440 can adjust the operation space 430 at a higher rate. In some embodiments, the locking component 450 is coupled with the drive component 440 though a base 460. The base 460 is coupled with a part 470 of the housing of the shredding device, and the base 460 itself can also be provided as part of the housing 470.
The locking component 450 and the drive component 440 pass through respective holes in the base 460. The drive component 440 has a first thread, and one end 452 of the locking component 450 has a second thread. At the position of their respective hole, both the first thread and the second thread are exposed from the inner wall of their respective hole. At the bottom end 442 of the drive component 440, the second thread engages the first thread, thereby placing the drive component 440 in the locked status or the fine adjustment status (in
The shredding device comprises a shredding body 510 and a collecting part 580. The housing 520 of the shredding body 510 is provided with a shredding mechanism, such as the shredding mechanism illustrated with reference to any of
Optionally, as illustrated, the window 560 is provided with a cover 562. In
According to another aspect of the present invention,
As shown in
The contact between the adjusting component and the shredding component is undesirable. For example, it will cause damage, wear, operation hazards, etc. The control system can better prevent or reduce undesired contact between them, and take timely measures when such contact occurs, which improves safety and is also beneficial to the life of the device. On the other hand, an excessively large operation space between the adjusting component and the shredding component is also undesirable, because it will affect the shredding result or reduce shredding efficiency. The control system can better assist in adjusting or controlling the size of the operation space, so as to continuously ensure efficient operation of the shredding device.
In addition, the control system shown in
As shown in
In some embodiments, when the shredding component and the adjusting component come into contact, the shredding component is still rotating for various reasons (for example, due to its own inertia or system settings), and the aforementioned contact will be intermittent. Therefore, one or more current spikes, or one or more voltage spikes, or other detectable electrical signals, will occur in the detection circuit. A spike usually indicates an increase in the magnitude of a physical quantity. A current spike or voltage spike may be positive or negative.
The control circuit 720 receives the detection result, for example, a current value or a voltage value, from the detection circuit 710, and analyzes the detection result and responds to it. For example, when the analysis shows that the shredding component and the adjusting component are in contact, it will send a control signal to stop the power supply to the shredding component.
The control circuit 720 determines whether contact has occurred through appropriate analysis. For example, if a certain number (for example, 2 times, 5 times, 10 times, or more) of current spikes occur within a certain period of time (for example, a few seconds or a few milliseconds), the control circuit 720 determines that a contact has occurred. An electric signal may be compared with a predetermined threshold to decide whether there is a contact based on the comparison result. For example, in some embodiments, the control circuit 720 compares the detected current value with a predetermined current threshold, and, if the current value is greater than the predetermined current threshold, it is decided that a contact has occurred. Similarly, if a certain number (for example, 2 times, 5 times, 10 times, or more) of low levels occur within a certain period of time (for example, a few seconds or a few milliseconds), the control circuit 720 determines that a contact has occurred. In some embodiments, the control circuit 720 compares the detected voltage value with a predetermined voltage threshold, and, if the voltage value is greater than the predetermined voltage threshold, it is decided that a contact has occurred. Other criteria for determining the occurrence of a contact are also possible.
Although the detection of current increase or voltage increase is exemplified here, in some embodiments, it is also possible to determine that a contact has occurred by detecting a current decrease or a voltage decrease through appropriate circuit design.
The control system shown in
In addition, the control system shown further comprises user interfaces 740 to facilitate interaction with the user. As an example, the user interfaces 740 comprises calibration mode 741, reverse operation 742, contact 743, blocking 744, overload 745, power level 746, and operation speed 747. As an example, calibration mode 741 can be used to put the shredding device in the calibration mode, thereby activating the detection circuit, reverse operation 742 can be used to put the shredding component in reverse operation, contact 743 can be used to indicate a contact between the shredding component and the adjusting component, blocking 744 can be used to indicate blocking of the operation space (for example, due to lowered shredding efficiency), overload 745 can be used to indicate overload of the shredding device (for example, due to an excessive quantity of materials), power level 746 can be used to indicate the power level of the power supply device (for example, a battery pack) of the shredding device, and operation speed 747 can be used to change the operation speed of the shredding component.
These illustrative user interfaces may be keys, buttons, icons, or other appropriate forms. One or more of the user interfaces can be used to receive user inputs, so as to manipulate one or more components and physical quantities of the shredding device, for example, calibration mode 741, operation speed 747, etc. One or more of the user interfaces can be used for outputs to the user, for example, for displaying the status or parameters of one or more components of the shredding device, for example, contact 743, overload 745, etc. When used as an output display, it can take appropriate forms, for example, a colour, a combination and changes of multiple colours, flashing, colour bar length and changes thereof, etc., and can be accompanied by an audio signal.
In some embodiments, when contact 743 or overload 745 is triggered, the power supply to the shredding device is automatically cut off. When blocking 744 is triggered, for example, the reverse rotation of the shredding component is automatically triggered, or forward rotation and reverse rotation are alternately performed for a period of time for unblocking.
According to yet another aspect of the present invention,
At box 82, whether there is contact between the adjusting component and the shredding component is detected. For example, whether a contact occurs is decided by detecting the current value or voltage value of a circuit, and by use of the current value or the current curve, or the voltage value or the voltage curve. Optionally, the shredding component and the adjusting component electrically constitute part of the detected circuit, which is advantageous for reducing the complexity of the circuit. The detection may occur during the operation process of the shredding device, or it may be activated by entering the calibration mode.
At box 84, a response is given when there is contact. For example, when a contact between the adjusting component and the shredding component is detected, an alarm signal is sent, and the alarm signal is a visual signal or an audio signal or a combination thereof. In some embodiments, the shredding device is switched to the normal mode. When a contact is detected, the power supply to the shredding mechanism is stopped, for example, by cutting off the power supply of the battery to the motor, or by cutting off the electrical connection between the motor and the shredding mechanism.
In some embodiments, the shredding device is switched to the calibration mode, and then the shredding component is stopped or reversed (i.e., with the shredding component running in a direction opposite to that in the normal mode), and the distance between the adjusting component and the shredding component is automatically or manually adjusted.
In yet some other embodiments, the shredding device needs to be put in the calibration mode before the operation space can be adjusted, though this requirement is unnecessary for some other embodiments.
At box 90, the shredding device is switched from a first mode to a second mode. In the first mode, the shredding component runs toward a first direction of rotation, and, in the second mode, the shredding component runs toward a second direction of rotation opposite to the first direction of rotation. The first mode is, for example, the normal mode, and the second mode is, for example, the calibration mode. The first direction of rotation is, for example, the counter-clockwise direction, and the second direction of rotation is, for example, the clockwise direction. The switching operation may be achieved, for example, by triggering the calibration mode button on a user interface.
At box 92, the adjusting component is automatically or manually driven to move at least part of the adjusting component toward the shredding component, so as to reduce the operation space. The adjusting component and the shredding component are, for example, one of the adjusting components and one of the shredding components illustrated with reference to
At box 94, whether the adjusting component is in contact with the shredding component is detected. For example, it can be detected by the control system illustrated in
According to still another aspect of the present invention,
A shredding device 1000 and an electronic device 1070 are illustrated in
The shredding device 1000 is provided with a detection circuit 1010, a controller 1020, and a network interface 1030. The detection circuit 1010 may be used, for example, to detect contact between the adjusting component and the shredding component of the shredding device 1000. The controller 1020 is used to control one or more operations of the shredding device 1000. The controller 1020 is connected to the detection circuit 1010 and the network interface 1030.
The network memory 1060 may comprise one or more memories, databases, etc., and these memories or databases may store one or more text files, image files, audio files, video files, software applications, etc. For example, the network memory 1060 may store data information obtained by the method described above with reference to one or more boxes in
The electronic device 1070 comprises a processor 1072, a memory 1074, a display device 1076, and a user interface 1078. The electronic device 1070 may be a desktop computer or a mobile electronic device (for example, a smart phone, an iPad, etc.) The electronic device 1070 enables remotely acquiring data information from the shredding device 1000, displaying and analyzing the information, and sending instructions to the shredding device 1000 based on the analysis result. It is also possible to directly interact with the shredding device 1000 through the user interface 1028, for example, to directly manipulate the shredding device 1000.
The electronic device 1070 is configured to, for example, be able to perform one or more of the methods described herein via the network 1050. The electronic device 1070 is configured to, for example, directly access the network memory 1060 through the network 1050 and/or obtain from the network memory 1060 one or more items of data related to the control or operation of the shredding device 1000 obtained according to one or more of the above methods.
The electronic device 1070 may also directly obtain one or more items of data from the controller 1020 of the shredding device 1000 through the network 1050. For example, the current detected by the detection circuit 1010 may be directly transmitted to the electronic device 1070, then the current information is analyzed and processed at the electronic device 1070, and then an instruction is sent to the controller 1020 to manipulate the shredding device 1000.
Hence, the system illustrated in
The foregoing multiple embodiments are only for the purpose of exemplifying one or more ideas of the present invention, and are not intended to limit the present invention. For example, although one shredding component and one adjusting component are illustrated in
In addition, the drawings herein are only schematic and do not represent the actual shapes, sizes, proportions, etc. of the corresponding components, mechanisms, devices, etc. For example,
For another example,
In addition, in
Those skilled in the art should also understand that the above embodiments attempt to illustrate one or more ideas of the present invention from different aspects, and they are not isolated; instead, those skilled in the art may combine different embodiments in an appropriate way based on the above examples to obtain other examples of the technical solution.
Unless otherwise defined, the technical and scientific terms used herein have the same meanings as commonly understood by those ordinarily skilled in the art of the present invention. The implementations of the present invention are illustrated in non-limiting examples. On the basis of the above embodiments disclosed, various variations that can be conceived by those skilled in the art fall within the scope of the present invention
Number | Date | Country | Kind |
---|---|---|---|
202011522710.2 | Dec 2020 | CN | national |