This application claims priority to Italian Patent Application No. 102023000025146 filed on Nov. 27, 2023, the disclosure of which is incorporated herein by reference.
The present invention relates to a shrink wrapper machine for wrapping groups of one or more products, and particularly for making wraps of products according to different formats.
In the packing field, automatic packing machines capable of autonomously making different secondary or tertiary packaging formats for products such as for example bottles, jars, tins, cans, or containers have been known for some time.
Such packaging formats can consist, for example, of cardboard boxes containing the products, or shrink film bundles in which the products are wrapped, or even packs in which the products are disposed on a cardboard tray and then wrapped with shrink film. Particularly, an automatic wrapping machine that uses shrink film to make bundles and/or packs also with cardboard trays is referred to as a shrink wrapper machine.
In the field, shrink wrapper machines are already widespread, capable of making, with a specific design change, both bundles of only shrink film and packs with cardboard trays and shrink film.
Such machines particularly have, upstream of the zone in which the products are wrapped with shrink film, a so-called “gluing zone,” in which, when the machine is in a first design suitable for making packs with a cardboard tray, the products to be packed are disposed on top of a cardboard die-cut, which, while being pushed towards the next processing zone, is folded and glued to form a tray which contains the products. In the first design, the products, as they advance through the gluing zone, are supported by the die-cut itself, which in turn is supported to the sides and advanced by two prongs and two counter-prongs moved by two pairs of specific motorized chains, and centrally leans on a plurality of support plates disposed between the motorized chains. When it is necessary instead to make bundles of only shrink film, no operation is performed in the gluing zone of the machine, and the products must simply be moved towards the next processing zone, but in this case, it is not possible to employ the cardboard die-cuts to support the products during movement. For this reason, the shrink wrapper machine is set up in a second design, in which the two outermost motorized chains are placed outside the path of the products, and the support plates are replaced by larger support planes sustained by the two innermost motorized chains (which in turn are supported by respective beams) and capable of supporting the products as they advance through the gluing zone, forming a transit plane throughout the gluing zone. Currently, in order to perform the design change of the shrink wrapper machine, the support planes are manually placed on the frame of the machine in place of the support plates, but such solution has numerous drawbacks. Indeed, it is a long and tiring operation, as it requires the intervention of at least two operators handling a large number of support planes: indeed, the support planes, in order to comply with regulations regarding manual handling of loads, must have a limited weight, and consequently limited dimensions, and thus must necessarily be numerous for allowing to form a transit plane throughout the gluing zone. Furthermore, storing such support planes when not mounted on the machine requires employing a specific mobile cart, as the support planes must be transported as close as possible to the machine to perform the design change: using the cart, whose movement further increases the time required to perform the design change, also represents a non-negligible cost.
The object of the present invention is to overcome the above-mentioned drawbacks, and particularly to create a shrink wrapper machine for which a quick design change, which requires limited effort from the operators involved, can be performed.
This and other results are obtained according to the present invention by making a shrink wrapper machine according to claim 1.
Further features of the shrink wrapper machine are the object of the dependent claims.
The present invention will now be described, by way of illustration but not limitation, according to its preferred embodiments, with reference to the attached figures, wherein:
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The moving means 4 are placed in the storage area and comprise an electric motor 40, motion transmission means 41, a carrier 42 fixed to the final support plane 31 and mobile along the vertical direction Z, and guides 43, 44 extending parallel to the vertical direction Z and designed to guide the movement of the carrier 42. More particularly, the motion transmission means 41 comprise a reducer, and two movement screws 45, 46 to which two corresponding lead screws (only one of which is visible in
The first mobile support plane 32 is placeable on top of the final support plane 31 so that, when the final support plane 31 is in the final rest position, the first mobile support plane 32 is supported by the final support plane 31 in a first rest position defined inside the storage area, and so that the moving means 4, when activated to lift the final support plane 31 from the final rest position towards the final operative position, also lift the first mobile support plane 32 parallel to the vertical direction Z from the first rest position to a first intermediate position in which the first mobile support plane 32 lies on the sliding plane and occupies at least partially the space that is occupied by the final support plane 31 when it is in the final operative position.
More particularly, when the first mobile support plane 32 is in the first intermediate position, it can be further slidingly moved on the sliding plane along the lateral support elements 20, 21 and along the central rail 24 until reaching a first operative position, in which it is capable of supporting the products P and lies on the sliding plane adjacent to the final support plane 31 when the latter is in the final operative position: in practice, therefore, the first mobile support plane 32 can be moved from the first intermediate position to the first operative position, in which it is placed on the lateral support elements 20, 21 and on the central rail 24, by means of a first displacement that occurs exclusively on the sliding plane. The first mobile support plane 32 is indeed preferably provided with a plurality of first wheels 70 (visible in
Furthermore, the shrink wrapper machine 1 also comprises first mobile support means which are designed to be placed between the first mobile support plane 32 and the final support plane 31 when they are superimposed, so that to allow the first mobile support plane 32 to slide on top of the final support plane 31 from the first intermediate position to the first operative position. Particularly, the first mobile support means consist of a first central guide 73 (an end of which is visible in
The second mobile support plane 33 is placeable on top of the first mobile support plane 32, so that, when the first mobile support plane 32 is in the first rest position, the second mobile support plane 33 is supported by the first mobile support plane 32 in a second rest position defined inside the storage area, and so that the moving means 4, when activated to lift the final support plane 31 from the final rest position towards the final operative position, also lift the second mobile support plane 33 parallel to the vertical direction Z from the second rest position to a second intermediate position in which the second mobile support plane 33 lies on the sliding plane and occupies at least partially the space that is occupied by the final support plane 31 when it is in the final operative position.
More particularly, similarly to what is described for the first mobile support plane 32, when the second mobile support plane 33 is in the second intermediate position, it can be further slidingly moved on the sliding plane along the lateral support elements 20, 21 and along the central rail 24 until reaching a second operative position, in which it is capable of supporting the products P and lies on the sliding plane adjacent to the final support plane 31 when the latter is in the final operative position, on the opposite side of the first mobile support plane 32 when it is in the first operative position: in practice, therefore, the second mobile support plane 33 can be moved from the second intermediate position to the second operative position, in which it is placed on the lateral support elements 20, 21 and on the central rail 24 on the opposite side of the first mobile support plane 32 when it is in the first operative position, by means of a second displacement that occurs exclusively on the sliding plane. The second mobile support plane 33 is indeed also provided with a plurality of second wheels 71 (visible in
Furthermore, the shrink wrapper machine 1 also comprises second mobile support means which are designed to be placed between the second mobile support plane 33 and the first mobile support plane 32 when they are superimposed, so that to allow the second mobile support plane 33 to slide on top of the first mobile support plane 32 from the second intermediate position to the second operative position. Particularly, the second mobile support means consist of a second central guide 74 (one end of which is visible in
The third mobile support plane 34 is placeable on top of the second mobile support plane 33 so that, when the second mobile support plane 33 is in the second rest position, the third mobile support plane 34 is supported by the second mobile support plane 33 in a third rest position defined inside the storage area, and so that the moving means 4, when activated to lift the final support plane 31 from the final rest position towards the final operative position, also lift the third mobile support plane 34 parallel to the vertical direction Z from the third rest position to a third intermediate position, in which the third mobile support plane 34 lies on the sliding plane and at least partially occupies the space that is occupied by the final support plane 31 when it is in the operative position. The support planes 31, 32, 33, 34, when in the respective rest positions, are thus stacked on top of each other in the storage area and can be moved simultaneously by the moving means 4.
More particularly, when the third mobile support plane 34 is in the third intermediate position, it can be further slidingly moved on the sliding plane along the lateral support elements 20, 21 and along the central rail 24 until reaching a third operative position, in which it is capable of supporting the products P and lies on the sliding plane adjacent to the second mobile support plane 33 when the latter is in the second operative position, so that the first mobile support plane 32, the final support plane 31, the second mobile support plane 33, and the third mobile support plane 34 are aligned along the advance direction A when in the respective operative positions, forming a substantially continuous transit plane for the products P: in practice, therefore, the third mobile support plane 33 can be moved from the third intermediate position to the third operative position, in which it is placed on the lateral support elements 20, 21 and on the central rail 24, by means of a third displacement that occurs exclusively on the sliding plane, passing through the space region that is occupied by the second mobile support plane 33 when it is in the second operative position. The third mobile support plane 34 is indeed also provided with a plurality of third wheels 72 (visible in
Furthermore, the shrink wrapper machine 1 also comprises third mobile support means which are designed to be placed between the third mobile support plane 34 and the second mobile support plane 33 when they are superimposed, so that to allow the third mobile support plane 34 to slide on top of the second mobile support plane 33 from the third intermediate position in the direction of the third operative position. In particular, the third mobile support means consist of a third central guide 75 (one end of which is visible in
Preferably, the support planes 31, 32, 33, 34 are made of polyethylene, so that to be rigid and durable and allow a limited-friction of the products P thereon.
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Similarly, the first guide means comprise two first guides 52, 53 adjustable in width.
Preferably, the second mobile support plane 33 and the third mobile support plane 34 also comprise second guide means and third guide means, respectively, which in turn comprise two second guides 54, 55 and two third guides 56, 57, respectively.
Furthermore, preferably, the shrink wrapper machine 1 also comprises cover means designed to cover the first mobile support plane 32 and the fixed support plane 31 when they are stacked on top of each other in the respective rest positions in the storage area. Particularly, the cover means can consist of a lid 76 (visible in
The shrink wrapper machine 1 has been described in the preferred embodiment, wherein it comprises three mobile support planes 32, 33, 34, as it has been observed to represent an optimal compromise for obtaining a quick format change while limiting the footprint and overall costs. However, particularly in the case where the shrink wrapper machine 1 has dimensions different from those commonly characterizing the equipment of the field, or when it is placed in environments requiring different project solutions, the shrink wrapper machine can comprise one or more further mobile support planes. Such further mobile support planes, if present, are stackable on top of the third mobile support plane 34 in the storage area and can be slidingly moved on the sliding plane along the lateral support elements 20, 21 and along the central rail 24 until reaching the respective operative positions.
On the other hand, if the available space so allows, the shrink wrapper machine 1 can also comprise fewer mobile support planes than those described: particularly, the shrink wrapper machine 1 can also comprise only the final support plane 31 and the first mobile support plane 32, or only the final support plane 31, the first mobile support plane 32, and the second mobile support plane 33.
In any case, the shrink wrapper machine 1 can also comprise a transition plane 35 placeable downstream of the last mobile support plane (in the case depicted, downstream of the third mobile support plane 34) and adjacent to it to complete the transit plane: particularly, the transition plane 35 can be snap-in fixed to the third mobile support plane 34, and allows the products P to advance towards the next processing zone. Such transition plane 35 can also coincide with the lid 76, which can be disposed downstream of the third mobile support plane 34 once it has been removed from the top of the third mobile support plane 34.
The shrink wrapper machine 1 further comprises a safety apparatus designed to detect if the space region that is occupied by the final support plane 31 when it is in the final operative position is occupied, for example, by the final support plane 31 itself, by the mobile support planes 32, 33, 34, or by other objects against which the support planes 31, 32, 33, 34 could collide during the lifting thereof from the storage area towards the sliding plane: such objects can particularly consist of the support plates mounted on the shrink wrapper machine 1 in the design for making packs with a cardboard tray, in the event they have not been properly removed to allow the activation of the format change apparatus 3. The safety apparatus is further designed to prevent an activation of the moving means 4 if the aforementioned space region is occupied, so that to prevent a collision of the support planes 31, 32, 33, 34 with other objects present in such space region. Particularly, with reference to
The shrink wrapper machine 1 finally comprises advancing means 6 supported by the frame 2 and designed to advance the products P along the advance direction A on top of the support planes 31, 32, 33, 34 when in the respective operative positions. Particularly, the advancing means 6 comprise a first advance chain 60 and a second advance chain 61, carried by a first advance beam 22 and a second advance beam 23, respectively, forming part of the frame and disposed outside the lateral support elements 20, 21: the advance chains 60, 61 are tensioned by a plurality of pulleys (not depicted in the figures) supported by the frame, and form two closed loops disposed on the sides of the support planes 31, 32, 33, 34. The advance chains 60, 61 carry between them a plurality of advance bars 62 disposed perpendicular to the advance direction A. In this way, by circulating the advance chains 60, 61 on the pulleys, the advance bars 62 are moved parallel to the advance direction A, contacting the products P and advancing them.
More particularly, the advance beams 22, 23 can be separated perpendicular to the advance direction A, and the advance bars 62 can be decoupled from the advance chains 60, 61: in this way, a possible operator can be allowed to approach the format change apparatus 3 and move the mobile support planes 32, 33, 34 along the lateral support elements 20, 21 and along the central rail 24 to move them from the respective intermediate positions towards the respective operative positions. In use, when the shrink wrapper machine 1 is in the design suitable for making packs of products P with a tray and film, it has a plurality of support plates resting on the central rail 24, and the support planes 31, 32, 33, 34 are stacked on top of each other in the storage area in the respective rest positions, under the sliding plane, the corresponding central guides 73, 74, 75 are placed between them, and the lid 76 is placed on top of the third mobile support plane 34.
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As the support planes 31, 32, 33, 34 are placed in the respective operative positions, the corresponding central guides 73, 74, 75 are also removed. The advance beams 22, 23 are then brought closer together, and the advance bars 62 are mounted.
In this way, a continuous transit plane is made for the products P through the gluing zone: the shrink wrapper machine 1 is thus in the design suitable for making bundles of products P only with film. In order to return the shrink wrapper machine 1 to the design suitable for making packs with a tray, it is sufficient to perform the above-described operations in reverse order.
Particularly, the design change is particularly quick and does not require intense effort from the operators involved: indeed, they only need to slide the mobile support planes 32, 33, 34 along the lateral support elements 20, 21 and along the central rail 24, without any lifting operation.
The present invention has been described, by way of illustration but not limitation, according to preferred embodiments thereof, but it should be understood that variations and/or modifications can be made by a skilled person, without departing from the scope of protection thereof as defined in the attached claims.
Number | Date | Country | Kind |
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102023000025146 | Nov 2023 | IT | national |