The present disclosure relates generally to a shroud collar and, more particularly, to a shroud collar for edge protection of a work tool.
Earth-working machines, such as hydraulic excavators, cable shovels, wheel loaders, and front shovels, include ground engaging work tools that dig into and/or move a variety of earthen materials. These work tools often have one or more cutting tools or tooth assemblies mounted to an edge of the work tool, for example, to a lip of a bucket. The exposed portions of the work tool edge between adjacent tooth assemblies come into contact with the ground or earthen materials and are subjected to extreme abrasion and impacts that cause them to wear. To prolong the useful life of the work tools, shrouds are attached to the work tools between adjacent tooth assemblies to protect the exposed portions of the work tool edge.
Although installation of the shrouds still leaves gaps between the shrouds and the adjacent tooth assemblies, the gaps are relatively small, preventing the earthen material from impacting any remaining exposed portions of the work tool edge. When a non-standard width work tool (e.g. bucket) is used, however, the width of the best fitting shroud may not be sufficient to cover the entire gap between adjacent tooth assemblies. As a result, earthen materials may still contact the exposed edge of the work tool between the shroud and the adjacent tooth assemblies, causing significant abrasion and wear of the exposed edge. Therefore, it may be necessary to further shield the exposed portions of the edge between the shroud and the adjacent tooth assemblies to protect the exposed edge of the work tool.
U.S. Patent Application Publication No. 2015/0101218 of Serrurier et al., published on Apr. 16, 2015 (“the '218 publication”), discloses an edge protection system consisting of edge protection segments for a ground engaging implement. In particular, the '218 publication discloses an edge protection segment that has a wedge portion and two legs that straddle the edge of a bucket. The wedge portion of the disclosed edge protection segment of the '218 publication abuts against the exposed edge of the bucket. The '218 publication also discloses that each edge protection segment has interlocking projections on one side and interlocking depressions on an opposite side. The '218 publication explains that two or more edge protection segments can be placed side-by-side with mating interlocking projections and depressions to cover a larger portion of the exposed edge between adjacent tooth assemblies on the bucket. The '218 publication further discloses that the edge protection segments are bonded to the implement.
Although the '218 publication discloses an edge protection system, the disclosed edge protection system may still be improved. For example, the edge protection segments of the '218 publication have different widths but the same lengths, making it difficult for the segments to conform to an edge that may not be straight along the width of the implement. Further, because the edge protection segments of the '218 publication are bonded to the implement, they may not be reusable. Further still, because the edge protection segments are bonded to the implement, it may be more difficult to attach or remove the edge protection segments at a work site.
The shroud collar of the present disclosure solves one or more of the problems set forth above and/or other problems of the prior art.
In one aspect, the present disclosure is directed to a shroud collar for protecting an edge of a work tool. The shroud collar may include a first side plate. The first side plate may include a first lower leg and a first upper leg spaced apart from the first lower leg. The shroud collar may include a second side plate spaced apart from the first plate. The second side plate may include a second lower leg and a second upper leg spaced apart from the second lower leg. The shroud collar may also include an upper crossbar connected to the first side plate and the second side plate. The upper crossbar may be configured to be connectable to the work tool.
In another aspect, the present disclosure is directed to a side plate for a shroud collar. The side plate may include a lower leg. Further, the side plate may include an upper leg spaced apart from the lower leg. The side plate may also include a wedge member extending from a first end to a second end. The wedge member may be attached to the upper leg at the first end. The wedge member may be inclined relative to the upper leg. The side plate may also include an end member attached to the lower leg and to the wedge member. The end member may include an inner surface configured to abut an edge of a work tool. The end member may also include an outer surface disposed generally parallel to the inner surface.
In yet another aspect, the present disclosure is directed to a work tool. The work tool may include a first side wall and a second side wall spaced apart from the first side wall. The work tool may also include a primary wall including an edge extending from the first side wall to the second side wall. The work tool may further include a first tooth assembly attached to the edge and a second tooth assembly attached to the edge. The second tooth assembly may be spaced apart from the first tooth assembly. The work tool may include a shroud boss disposed between the first tooth assembly and the second tooth assembly. The work tool may also include a shroud attached to the shroud boss. The shroud may be separated from the first tooth assembly by a first gap. The shroud may also be separated from the second tooth assembly by a second gap. The work tool may include a shroud collar disposed about the shroud. The shroud collar may include a first side plate disposed in the first gap. The shroud collar may also include a second side plate spaced apart from the first plate. The second plate may be disposed in the second gap. The shroud collar may further include an upper crossbar extending between the first side plate and the second side plate. The upper cross bar may be connected to the first side plate, the second side plate, and the shroud boss.
Work tool 10 may include a plurality of tooth assemblies 20 attached to edge 18 via adapters 22. Each tooth assembly 20 may be detachably attached to an adapter 22, which may be fixedly attached to edge 18. Work tool 10 may include a plurality of shrouds 24 (or wear members) disposed between adjacent adapters 22 or adjacent tool assemblies 20. Each shroud 24 may cover a portion of edge 18 disposed between adjacent adapters 22. Shroud 24 may be configured to protect edge 18 from abrasion and wear by reducing or preventing contact of an exposed portion of edge 18 with earthen materials.
First side plate 32 may be configured to occupy first gap 42 between shroud 24 and tooth assembly 20 to cover and protect a portion of edge 18 disposed in first gap 42. Likewise, second side plate 34 may be configured to occupy second gap 44 between shroud 24 and tooth assembly 20 to cover and protect a portion of edge 18 disposed in second gap 44. First and second side plates 32, 34 may be disposed generally parallel to each other. It is contemplated, however, that first and second side plates 32, 34 may be inclined relative to each other. Upper crossbar 36 may be attached to first side plate 32 and second side plate 34 via one or more fasteners 46. Upper crossbar 36 may also be attached to shroud boss 48 via one or more fasteners 50. Shroud boss 48 may be attached to edge 18. In one exemplary embodiment, shroud boss 48 may be welded, brazed, or bonded using any other method of attachment to edge 18. Shroud 24 may be detachably attached to shroud boss 48.
Upper and lower crossbars 36, 52 may each extend from first end 62 adjacent first side plate 32 to second end 64 adjacent second side plate 34. Upper crossbar 36 may have a height “H1” and a width “W3,” and lower crossbar 52 may have a height “H2” and a width “W4.” Heights H1 and H2 and widths W3 and W4 may be equal or unequal. Moreover, widths W3 and W4 may be the same as or different from one or more of widths W1, W2. Upper and lower crossbars 36, 52 may be attached to first and second side plates 32, 34 such that first side plate 32 and second side plate 34 may be spaced apart from each other at distance “D.”
As illustrated in
As also illustrated in
First lower leg 72 may be disposed on first side 80 of edge 18. First lower leg 72 may extend from adjacent collar front end 68 to first lower leg distal end 82 disposed between collar front end 68 and collar rear end 70. First lower leg 72 may have a length “L1” and a thickness “T1.” First upper leg 74 may be disposed on second side 84 of edge 18. Second side 84 of edge 18 may be disposed opposite first side 80 of edge 18. First upper leg 74 may be spaced apart from first lower leg 72 by a distance “X1.” In one exemplary embodiment, distance X1 may be about equal to a thickness of edge 18 of work tool 10. First upper leg 74 may extend from adjacent collar rear end 70 to first upper leg distal end 86 disposed between collar front end 68 and collar rear end 70. First upper leg 74 may be disposed generally parallel to first lower leg 72. It is contemplated, however, that in some exemplary embodiments, first upper leg 74 may be inclined relative to first lower leg 72. In one exemplary embodiment as illustrated in
First wedge member 76 may extend from first upper leg distal end 86 to collar front end 68. First wedge member 76 may be attached to first upper leg 74 adjacent first upper leg distal end 86. First wedge member 76 may be inclined relative to first lower leg 72 and first upper leg 74. For example, first wedge member 76 may be inclined at an angle “θ” relative to first upper leg 74. In one exemplary embodiment angle θ may range from about 0° to about 89°. As used in this disclosure, the terms “about” and “generally” indicate typical manufacturing tolerances and dimensional rounding. Thus, for example, the words about and generally may indicate an angular variation of ±1°. First wedge member 76 may have a length “L3” and a thickness “T3.”
First end member 78 may be disposed adjacent collar front end 68. First end member 78 may extend from first lower leg 72 to first wedge member 76 and may be attached to first lower leg 72 and first wedge member 76. In one exemplary embodiment as illustrated in
First lower leg 72 may include a first hole 92 disposed adjacent first lower leg distal end 82. First hole 92 may extend lengthwise into first lower leg 72 from adjacent first lower leg distal end 82 towards collar front end 68. First hole 92 may be tapped and may be configured to threadably receive fastener 66. Although
Second wedge member 100 may extend from second upper leg distal end 106 to collar front end 68. Second wedge member 100 may be attached to second upper leg 98 adjacent second upper leg distal end 106. Second wedge member 100 may be inclined relative to second lower leg 96 and second upper leg 98. For example, second wedge member 100 may be inclined at an angle “ϕ” relative to second upper leg 98. In one exemplary embodiment angle ϕ may be the same as or different from angle θ (
Second end member 102 may be disposed at collar front end 68. Second end member 102 may extend from second lower leg 96 to second wedge member 100 and may be attached to second lower leg 96 and second wedge member 100. In one exemplary embodiment as illustrated in
Second outer side 58 of second side plate 34 may include chamfer 116. As illustrated in
The disclosed shroud collar may be used with various earth-working machines, such as hydraulic excavators, cable shovels, wheel loaders, front shovels, draglines, and bulldozers. Specifically, the shroud collar may be connected to work tools of these machines to help protect the work tool edges against wear particularly in the gaps between shrouds and tooth assemblies on the work tools. Assembly of shroud collar 30 to work tool 10 will now be described in detail.
To connect shroud collar 30 to edge 18 of work tool 10, a service technician may first select first and second side plates 32, 34. Lengths L1, L2, L3, L4, L5, L6, L7, and L8, and thicknesses T1, T2, T3, T4, T5, T6, T7, and T8 of first and second side plates 32, 34 may be selected so that when first and second inner surfaces 88, 108 abut against edge 18 of work tool 10, first and second side plates 32, 34 may conform to a shape of edge 18. The service technician may attach lower crossbar 52 to first and second side plates 32, 34. For example, the technician may insert fastener 66 through a hole disposed adjacent first end 62 in lower crossbar 52 and further insert the fastener into first hole 92. Fastener 66 may threadably engage with threads in first hole 92 to help attach lower crossbar 52 to first side plate 32. Likewise, the technician may insert fastener 66 through a hole disposed adjacent second end 64 in lower crossbar 52 and further insert the fastener into third hole 112. Fastener 66 may threadably engage with threads in third hole 112 to help attach lower crossbar 52 to second side plate 34. The service technician may weld lower crossbar 52 to first and second side plates 32, 34 adjacent first and second ends 62, 64, respectively, to help ensure that there is no relative rotation between first and second side plates 32, 34, and lower crossbar 52.
The service technician may install the first and second plates 32 with the lower crossbar 52 on work tool 10 so that first and second side plates 32, 34 may be disposed on either side of shroud 24. In particular, the service technician may orient first side plate 32 such that first inner side 56 may be disposed nearer to shroud boss 48 as compared to first outer side 54, first lower leg 72 may be disposed on first side 80 of edge 18, and first upper leg 74 may be disposed on second side 84 of edge 18. Similarly, the service technician may orient second side plate 34 such that second inner side 60 may be disposed nearer to shroud boss 48 compared to second outer side 58, second lower leg 96 may be disposed on first side 80 of edge 18, and second upper leg 98 may be disposed on second side 84 of edge 18.
The service technician may then install upper crossbar 36. To install upper crossbar 36, the technician may insert fastener 46 through a hole disposed adjacent first end 62 in upper crossbar 36 and further insert fastener 46 into second hole 94. Fastener 46 may threadably engage with threads in second hole 94 to help attach upper crossbar 36 to first side plate 32. Likewise, the technician may insert fastener 46 through a hole disposed adjacent second end 64 in upper crossbar 36 and further insert the fastener into fourth hole 114. Fastener 46 may threadably engage with threads in fourth hole 114 to help attach upper crossbar 36 to second side plate 34. The service technician may also attach upper crossbar 36 to shroud boss 48 using one or more fasteners 50. Turning fasteners 50 may help pull shroud collar 30 onto edge 18 of work tool 10 such that first and second inner surfaces 88, 108 may abut against edge 18.
The disclosed shroud collar 30 may help prevent earthen materials from entering first and second gaps 42, 44 and impacting edge 18 of work tool 10 disposed within first and second gaps 42, 44. In particular, the earthen materials may impact first and second plates 32, 34 instead of edge 18, helping to reduce or eliminate wear of edge 18 within first and second gaps 42, 44. The disclosed shroud collar 30 may also allow a service technician to customize shroud collar 30 for each set of first and second gaps 42, 44, by selecting first and second plates having different lengths L1, Lz, L3, L4, L5, L6, L7, and L8, thicknesses T1, Tz, T3, T4, T5, T6, T7, and Tg, and widths W1, W2. By selecting first and second plates having different lengths L1, L2, L3, L4, L5, L6, L7, and L8, the service technician may be able to select first and second side plates 32, 34 that may conform to a profiled edge 18 of work tool 10. Further, the disclosed shroud collar 30 may be reusable and replaceable. For example, because upper and lower crossbars 36, 52 may be detachably connectable to first and second side plates 32, 34, via fasteners 46, 66, and because upper crossbar may be detachably connectable to shroud boss 48 via fasteners 50, one or more of first and second plates 32, 34, upper crossbar 36, and/or lower crossbar 52 may be individually repaired and/or replaced in shroud collar 30.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed shroud collar. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed shroud collar. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.
This application is based on and claims benefit of priority of U.S. Provisional Patent Application No. 62/208,942, filed Aug. 24, 2015, which is incorporated herein by reference.
Number | Date | Country | |
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62208942 | Aug 2015 | US |
Number | Date | Country | |
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Parent | 15176391 | Jun 2016 | US |
Child | 16295093 | US |