Production of hydrocarbons from loose, unconsolidated, and/or fractured formations often produces large volumes of particulates along with the formation fluids. These particulates can cause a variety of problems. For this reason, operators use gravel packing as a common technique for controlling the production of such particulates.
To gravel pack a completion, a screen is lowered on a workstring into the wellbore and is placed adjacent the subterranean formation. Particulate material, collectively referred to as “gravel,” and a carrier fluid are pumped as a slurry down the workstring. Eventually, the slurry can exit through a “cross-over” into the wellbore annulus formed between the screen and the wellbore.
The carrier liquid in the slurry normally flows into the formation and/or through the screen itself. However, the screen is sized to prevent the gravel from flowing through the screen. This results in the gravel being deposited or “screened out” in the annulus between the screen and the wellbore to form a gravel-pack around the screen. The gravel, in turn, is sized so that it forms a permeable mass that allows produced fluids to flow through the mass and into the screen but blocks the flow of particulates into the screen.
Due to poor distribution, it is often difficult to completely pack the entire length of the wellbore annulus around the screen so that an interval in the annulus is not completely gravel packed. This poor distribution of gravel is often caused by the carrier liquid in the slurry being lost to the more permeable portions of the formation. Due to the loss of the carrier liquid, the gravel in the slurry forms “sand bridges” in the annulus before all of the gravel has been placed around the screen. Such bridges block further flow of the slurry through the annulus, thereby preventing the placement of sufficient gravel below the bridge in top-to-bottom packing operations or above the bridge in bottom-to-top packing operations.
Alternate flow conduits, called shunt tubes, can alleviate this bridging problem by providing a flow path for the slurry around such sand bridges. The shunt tubes are typically run along the length of the wellscreen and are attached to the screen by welds. Once the screen assemblies are joined, fluid continuity between the shunt tubes on adjacent screen assemblies must be provided, and several techniques have been developed to provide such continuity.
In the assembly 10, a first sand control device 12a is coupled to a second sand control device 12b, and each device 12a-b has basepipe joints 14 joined together to define a production bore 16. Screens 18a-b having filter media surround the basepipe joints 14 and are supported by ribs 19. The assembly 10 is provided with shunt tubes 30a-b, which in this example are steel tubes having substantially rectangular cross-section. The shunt tubes 30a-b are supported on the exterior of the screens 18a-b and provide an alternate flow path 32 to the main production bore 16.
To provide fluid communication between the adjacent sand control devices 12a-b, jumper tubes 40 are disposed between the shunt tubes 30a-b. In this way, the shunt tubes 30a-b and the jumper tubes 40 maintain the flow path 32 outside the length of the assembly 10, even if the borehole's annular space B is bridged, for example, by a loss of integrity in a part of the formation F.
Additional examples of shunt tube arrangements can be found in U.S. Pat. No. 4,945,991 and U.S. Pat. No. 5,113,935. The shunt tubes may also be internal to the filter media, as described in U.S. Pat. No. 5,515,915 and U.S. Pat. No. 6,227,303.
As shown in
Either way, the shunt tubes 30a-b stop a certain length from the ends of the sand control devices 12a-b to allow handling room when the devices 12a-b are joined together at the rig. Once the devices 12a-b are joined, their respective shunt tubes 30a-b are linearly aligned, but there is a gap between them. Continuity of the shunt tubes' flow path 32 is typically established by installing the short, pre-sized jumper tubes 40 in the gap.
Each jumper tube 40 has a connector 50 at each end that contains a set of seals and is designed to slide onto the end of the jumper tube 40 in a telescoping engagement. When the jumper tube 40 is installed into the gap between the shunt tubes 30a-b, the connector 50 is driven partially off the end of the jumper tube 40 and onto the end of the shunt tube 30a-b until the connector 50 is in a sealing engagement with both shunt tubes 30a-b and the jumper tube 40. The shunt tubes' flow path 32 is established once both connectors 50 are in place. A series of set screws (not shown) can engage both the jumper tube 40 and adjoining shunt tube 30a-b. The screws are driven against the tube surfaces, providing a friction lock to secure the connector 50 in place.
This connection is not very secure, and there is concern that debris or protruding surfaces of the wellbore can dislodge the connectors 50 from sealing engagement with the tubes 30a-b and 40 while running the wellscreen assembly 10 into the wellbore. Therefore, a device called a split cover 22 as shown in
Other ways of connecting shunt tubes on adjoining sand control devices are known in the art. For example, U.S. Pat. No. 6,409,219 to Broome et al. describes a system wherein shunts on adjacent sand control devices are aligned when the correct torque is applied to join the devices. Alignment marks are included on the devices to indicate when the correct torque has been applied.
U.S. Pat. No. 5,341,880 to Thorstensen et al. describes a sand screen structure assembled from a plurality of generally tubular filter sections that are axially snapped together in a manner facilitating the simultaneous interconnection of circumferentially spaced series of axially extending shunt tubes secured to and passing internally through each of the filter sections. In an alternate embodiment of the sand screen structure, the shunt tubes are secured within external side surface recesses of the filter section bodies.
U.S. Pat. No. 5,868,200 to Bryant et al. describes an alternate-path wellscreen that is made-up of joints. The screen has a sleeve positioned between the ends of adjacent joints. The sleeve acts as a manifold for fluidly-connecting the alternate-paths on one joint with the alternate-paths on an adjacent joint.
Another connector is disclosed in U.S. Pat. No. 7,497,267, which is incorporated herein by reference.
For example,
In another example,
Although the above-techniques for connecting shunt tubes on adjoining joints of a wellscreen assembly may be effective, operators seek more efficient and reliable ways to make these connections at the rig during deployment of the assembly. The subject matter of the present disclosure is directed to overcoming, or at least reducing the effects of, one or more of the problems set forth above.
A wellscreen assembly has first and second screen joints connected together and has first and second adjoining shunt tubes. The adjoining shunt tubes have opposed ends separated by a gap from one another. In one arrangement for making a connection between the adjoining shunt tubes, opposing components of the joints have first snap lock components disposed adjacent the opposed ends of the adjoining shunt tubes. A jumper tube having first and second ends positions in the gap between the opposed ends of the adjoining shunt tubes. Then, first and second end connectors are disposed on the ends of the jumper tube are moved thereon between from a retracted condition to an extended condition. Second snap lock components are disposed on the first end second end connectors. These second snap lock components engage the first snap lock components adjacent the opposed ends of the adjoining shunt tubes in a snap engagement and hold the jumper tube connected between the adjoining shunt tubes.
The opposing components can be end rings disposed on the connected wellscreen joints, or they can be third and fourth end connectors disposed on the opposed ends of the adjoining shunt tubes. The first snap lock components can be slots defined in the opposing components adjacent the opposed ends of the adjoining shunt tubes, and the second snap lock components can be tabs having catches engaging in the slots. Alternatively, the first snap lock components can be catches biased toward a locking position, and the second snap lock components can be slots engaging the biased catches in the locking position.
Preferably, the first and second end connectors are telescopically disposed on the first and second ends of the jumper tube, and each of the first and second connectors preferably has a seal engaging the jumper tube and the opposed end of the adjoining shunt tube.
In another arrangement for making a connection between the adjoining shunt tubes, a jumper tube has first and second ends and positions in the gap between the opposed ends of the adjoining shunt tubes. First and second end connectors disposed on the first and second ends of the jumper tube are moved thereon from a retracted condition to an extended condition. To do this, a linkage mechanism is connected to the first and second end connectors and is operable between first and second conditions. The linkage mechanism in the first condition retracts the first and second end connectors to the retracted condition from the first and second ends of the jumper tube. The linkage mechanism in the second condition extends the first and second end connectors to the extended condition from the first and second ends of the jumper tube and onto the opposed ends of the adjoining shunt tubes.
The linkage mechanism can include a plurality of linking arms connected together by pivots. One end of one of the linking arms is connected to the first end connector, and another end of the other of the linking arms is connected to the first end connector. Preferably, each of the first and second connectors comprises seals engaging the jumper tube and the opposed ends of the adjoining shunt tubes. Each of the first and second end connectors can be a tube section disposed externally on the end of the shunt tube. To keep the connectors on the opposed ends, a lock can lock the linkage mechanism in the second condition. The lock, for example, can be a band disposed about linking arms of the linkage mechanism.
To assemble the arrangement of the jumper tube between the opposed ends of the adjoining shunt tubes, operators position the jumper tube in the gap between the opposed ends of the adjoining shunt tubes on the connected wellscreen joints. The linkage mechanism is moved (e.g., pivoted) from a first condition to a second condition, and the first and second end connectors disposed on first and second ends of the jumper tube and connected to the linkage mechanism are moved from retracted conditions to extended conditions on the jumper tube. The first and second end connectors in the extended condition then engage with the opposed ends of the adjoining shunt tubes to complete the communication between the tubes. A lock can then be engaged.
The foregoing summary is not intended to summarize each potential embodiment or every aspect of the present disclosure.
Embodiments of a wellscreen assembly according to the present disclosure include basepipe joints and screen sections attached to the outer surface of the basepipe joints. The assembly also features shunt tubes attached to the basepipe joints via top and bottom end rings. The shunt tubes can be attached to the screen sections via B-rings and may be transport tubes or packing tubes for gravel packing operations or the like. Embodiments of the present disclosure provide connections for securing a jumper tube to adjoining shunt tubes of adjoining joints of the wellscreen assembly, which may be used in open or cased holes.
The connections of the present disclosure can be used on open-hole or cased-hole wellscreen assemblies. Cased hole assemblies may typically use centralizers disposed between wellscreen joints and may not have end rings at the various joints. As will be appreciated, the joints of the wellscreens assemblies have timed threads so that the various shunt tubes can be aligned with one another along the assembly as the joints are made up.
Turning to
A jumper tube 240 having first and second ends positions in the gap G between the opposed ends of the adjoining shunt tubes 230a-b. First and second end connectors 250 are disposed on the ends of the jumper tube 240 and are movable thereon between extended and retracted conditions. Second snap lock components 260 are disposed on the first end second end connectors 250. These second snap lock components 260 engage the first snap lock components 226/236 adjacent the opposed ends of the adjoining shunt tubes 230a-b and hold the jumper tube 240 connected between the adjoining shunt tubes 230a-b.
Again as shown in
The first snap lock components 226/236 can be slots defined in the opposing components adjacent the opposed ends of the adjoining shunt tubes 230a-b, and the second snap lock components 260 can be tabs having catches for engaging in the slots. Alternatively, the first snap lock components 226/236 can be catches biased toward a locking position, and the second snap lock components 260 can be slots engaging the biased catches in the locking position. Reverse arrangements are also possible.
Turning now to
In one arrangement, the jumper connector 250 of
In summary, the embodiments of
As shown in
A seal 247 is provided to seal the connection between the jumper tube 240 and the connector's end 252. The seal 247 can use O-rings, a bonded seal, or other sealing feature to seal the mating surfaces of the connector end 252 and the jumper tube 240. The end 252 once extended to the desired length to fit the jumper tube 240 between end rings (not shown) can be held by an interference fit, thread, external fastener, or other mechanism (not shown).
To facilitate installation of the jumper tube 240 in the gap G between connected wellscreen joints 14a-b, the connection 200 uses the snap lock components described previously that allow for readily connecting the jumper tube 240 between the opposed ends of the shunt tubes 230a-b. In particular, the distal end of the connector 250 has a snap lock component 260, which can include latches, locks, or clips extending therefrom beyond the connector's open passage 255. As shown here in
As disclosed herein, the connectors 250 telescopically connected to the ends of the jumper tube 240 can be moved out relative to the end of the jumper tube 240 to connect the jumper tube 240 with the shunt tubes 230 that runs along the well sections. The clip component 260 on the connector 250 allows the connector 250 to affix in place so that jumper tube 240 can remain connected.
In one embodiment, the connector 250 can connect directly to the end of a shunt tube 230 of an adjacent wellscreen joint 14a-b. As shown in
As shown in
To connect an end of the jumper tube 240 to the ends of the shunt tubes 230a-b, operators make up the joints 14a-b of the wellscreen assembly, aligning the top and bottom shunt tubes 230a-b of the adjoining sections. Then, operators install the jumper connectors 250 on the ends of the jumper tube 240, if the tube 240 is not already preassembled at the well site with such connectors 250. Operators may also install the shunt connectors 232 (
The end connectors 250 on the ends of the jumper tube 240 can then telescopically extend to mate with the shunt connectors 232 so that the jumper tube 240 and adjoining shunt tubes 230a-b can communicate with one another. The connectors 250 and 232 lock together when the catches 262 on the fingers 260 fit inside the lock slots 236 on the end connector 232. The interface between the connectors 250 and 232 can seal fluid communication between one another by a face-to-face seal (not shown). Alternatively, a male feature around the opening 255 or 235 on one of the connectors 250 and 232 can fit and preferably seal inside a female feature around the opening 255 or 235 of the other connectors 250 and 232.
In another embodiment shown in
The end connector 250 on the end of the jumper tube 240 can then telescopically extend to mate with the end ring 220 so that the jumper tube 240 and adjoining shunt tube 230 can communicate with one another. The connector 250 locks to the end ring 220 when the catches 262 on the fingers 260 fit inside the corresponding snap lock component 226 (e.g., lock slots) on the end ring 220. During assembly, for example, the jumper connector 250 is pulled from the jumper tube 240, and the clips 260 can lock into the end ring 220. As shown, the end ring 220 has the shunt tube 230 attached thereto with an opening 225 for communicating slurry. As shown in
The interface between the connector 250 and end ring 220 can seal fluid communication between one another by a face-to-face seal (not shown). Alternatively, a male feature around the opening 255 or 225 on one of the components 250 and 220 can fit and preferably seal inside a female feature around the opening 255 or 225 of the other component 250 and 220.
The connector 450 positions in the cutaway 420 of the end ring 220. A snap lock component 426 is disposed in a transverse slot 428 in the end ring 420. The lock component 426 extends into the cutaway 422 and engages in a corresponding snap lock component 456 (e.g., slot, indentation, hole, or the like) defined in the connector 450. The ring's lock component 426 can use a spring-loaded or biased catch (e.g., ball, pin, or the like) or can be a threaded pin or the like. A comparable lock component 426 can be provided on the other side of the cutaway 422. Moreover, a reverse arrangement can be used. In particular, the snap lock component 426 on the end connector 450 can be a slot, indentation, hole, or the like defined in the end ring 420, and the other snap lock component 456 can use a spring-loaded or biased catch (e.g., ball, pin, or the like) or can be a threaded pin or the like on the connector 450.
During installation of the wellscreen assembly at the rig, an upper wellscreen joint is joined to a lower wellscreen joint. For example, the joints of the assembly may have timed threads so that the adjoining shunt tubes 430 on the two joints can align with one another. At this point, operators install the jumper tube 440 between the ends of the adjoining shunt tubes 430 at the adjacent end rings 420 of the connected joints. To do this, the jumper tube 440 has the connectors 450 on its ends retracted so that the tube 440 can fit in the gap between the end rings 420. The connectors 450 can then be extended to lock in place in the end rings 420 to communicate the adjoining shunt tubes 430 through the jumper tube 440.
A linkage or pivot mechanism 510 interconnects the two end connectors 520a-b. In the current embodiment, the linkage mechanism 510 has a plurality (e.g., three) arms 512, 514, and 516 pivotably connected together by pivots 518. Other embodiments of the linkage mechanism 510 may use sliding arms. The jumper tube 540 is assembled with the two end connectors 520a-b retracted toward one another in a retracted condition, and the linking arms 512, 514, and 516 are pivoted inward together in a retracted, pivoted condition. A band 535, strap, or other lock feature can lock the linkage mechanism 510 and end connectors 520a-b in place for shipping and assembly.
When wellscreen joints are made up, the two ends of the in-line shunt tubes 530a-b disposed at the end rings (not shown) are separated from one another. To complete the communication of the in-line shunt tubes 530a-b, operators remove the band 535, strap, or the like from the jumper tube 540 and the linkage mechanism 510. The jumper tube 540 is then positioned next to the joint and positioned in-line with the opposing ends of the shunt tubes 530a-b. At this point, operators move (e.g., pivot) the various linking arms 512, 514, and 516 on the pivots 518 to extend the end connectors 520a-b partially on the ends of the opposing shunt tubes 530a-b to an extended condition. As an alternative to fitting on the shunt tubes 530a-b, the end connectors 520a-b can fit partially inside the shunt tubes 530a-b or can engage a portion of the end rings (not shown) to which the shunt tubes 530a-b connect.
As noted above, O-rings or other seals 524 inside the end connectors 520a-b can engage the ends of the jumper tube 540 and shunt tubes 530a-b to seal the communication. Operators can then lock the linking arms 512, 514, and 516 in their extended state using a band 535, strap or the like. Alternatively, one or more of the pivots 518 of the arms 512, 514, and 516 may have integrated locking features so that the arms 512, 514, and 516 pivot in one direction open relative to one another but are locked from pivoting back closed.
A number of types of locks can be used to keep the linkage mechanism in the extended condition, as will be appreciated with the benefit of the present disclosure. Although not preferred, lugs or fasteners can even be used to lock the linking arms 512, 514, and 516 in their extended state. Moreover, any of the various snap lock components and features disclosed herein can be used on the end connectors 520a-b, the end rings (not shown), the arms 512, 514 & 516, and the like to sustain the connection 500. In other words, the end connectors 520a-b can have snap lock components such as disclosed previous to engage complementary snap lock components disposed on the ends of the shunt tubes 530a-b or on portions of the end rings (not shown). These and a number of other alternatives can be used.
The foregoing description of preferred and other embodiments is not intended to limit or restrict the scope or applicability of the inventive concepts conceived of by the Applicants. It will be appreciated with the benefit of the present disclosure that features described above in accordance with any embodiment or aspect of the disclosed subject matter can be utilized, either alone or in combination, with any other described feature, in any other embodiment or aspect of the disclosed subject matter.
In exchange for disclosing the inventive concepts contained herein, the Applicants desire all patent rights afforded by the appended claims. Therefore, it is intended that the appended claims include all modifications and alterations to the full extent that they come within the scope of the following claims or the equivalents thereof.
This application claims priority to U.S. Provisional App. 61/785,082, filed 14 Mar. 2013, which is incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
61785082 | Mar 2013 | US |