The present invention relates to an easily adjustable concealed fastening mechanism for attaching stone slabs, wood panels or other shutters to a framework or structure of a columbarium for achieving a substantially planar wall of shutters.
As cost and space issues have led to fewer conventional burials and an increased number of people choosing cremation, different systems have been developed for interment of cremated remains, commonly referred to as cremains, in a dignified and respectful manner. Above ground columbarium systems have become well known and include multiple storage compartments, commonly referred to as niches, which are able to store urns in a dignified and secure manner and to withstand exposure to the elements for the extended periods of time required.
Columbaria typically have decorative shutters acting as covers removably secured to columbarium niches or support structures by a mounting system that is preferably substantially concealed or substantially hidden from view so as not to detract from the appearance of the stone and the reverent ambience of the columbarium. The concealed mounting system must resist corrosion and it must securely hold the shutters in position despite extreme temperature swings and freeze-thaw cycles for decades, if not centuries. Moreover, the mounting system must permit the shutters to be relatively easily removed and replaced even after years or decades of being exposed to the elements.
U.S. Pat. No. 4,644,711 to Eickhof discloses one type of concealed shutter mounting system that addresses all of the foregoing challenges. Variations of the Eickhof '711 concealed shutter mounting system have achieved significant commercial success and are widely used in installations throughout the world.
Further developments in mounting have led to further improvements in shutter mounting hardware. Such a system is disclosed in U.S. Pat. No. 8,782,969 to Eickhof, which shows further enhancements to a shutter locking system. The system in U.S. Pat. No. 8,782,969 provides for easily adjusting the relative position of the shutter to achieve a façade of continuously spaced and aligned shutters. The shutter maybe easily removed by using tools extending through gaps above the shutters from the front of the niche.
Although the system of U.S. Pat. No. 8,782,969 provides superior flexibility, the system uses swivel socket mounts. Although such swivel socket mounts provide great flexibility for positioning the shutter nearer or further from the niche, swivel sockets can be somewhat cumbersome to adjust to attain desired shutter positioning, increasing installation time. While swivel sockets allow the shutter to be adjusted in and out, this movement tends to follow an arc. For some swivel socket installations, the shutters on swivel socket mounts tend to move side to side when trying to adjust it in/out and vice versa. Such movement is undesirable and may take considerable time and/or skill to position the shutters to align correctly.
If swivel socket mounts can be avoided and the adjustment required for such systems is eliminated, positioning the front of the shutters correctly may be substantially faster. It can also be appreciated that improvements in stone cutting technology has achieved shutters that are very consistent in size and thickness. Therefore, with consistent thickness, there is no need for in/out adjustment that was once necessary for shutters that varied in thickness.
It can be seen that a new shutter mounting system is needed that overcomes the issues related to mounting systems prone to arcing. Such a system should be concealed and provide easy actuation through a gap above the shutter and provide for easily and securely opening and closing of the shutter. Such a system should utilize inexpensive hardware elements with minimal parts and be able to retrofit to prior mounting systems. The present invention addresses these problems as well as others associated with concealed shutter mounting systems for a columbarium.
The present invention is directed to a columbarium and in particular to a columbarium with concealed mounting hardware for uppermost niches that does not raise adjustment screws and avoids forming channels or notches in the cover over the uppermost niches. A columbarium may have a varied shape and size with multiple niches. The niches are covered with removable shutters, such as stone or wood shutters. Each of the niches provides a compartment for storing an urn or a small number of urns in a dignified manner. The columbarium also includes a base, walls and a cover, such as a capstone.
The interior of the columbarium includes a framework with sidewalls, and rear walls forming the sides of the niches. For some installations, a further inner cover may be used. The tops and bottoms of the niches are formed by shelves that mount using brackets. The shelves may be extruded and include a front flange portion for mounting a shutter mounting hardware system. To accommodate and retain mounted bolts (lugs), the front flange portion includes a channel extending parallel to a front edge. It can be appreciated that the columbarium is constructed of materials that have an extended life and are able to withstand harsh conditions in exposed environments.
The shutters are mounted to the columbarium by a concealed shutter mounting system. The shutter mounting system includes lower shutter mounting assemblies, upper shutter mounting assemblies, and uppermost shutter mounting assemblies for the very top tier of shutters below the cover. In some embodiments, the concealed shutter mounting system for each shutter includes one upper mounting assembly or one uppermost shutter mounting assembly laterally positioned substantially at the upper middle of the rear face of each shutter and a pair of lower shutter mounting assemblies near the outer edges of each shutter.
In one embodiment, the concealed shutter mounting system includes at least one lower shutter mounting assembly, and preferably two for each shutter. A rear face of the shutter includes an L-shaped bracket with a vertical leg extending along the rear face of the shutter and bolted or otherwise mounted to the shutter. A projecting leg includes a threaded orifice, for cooperatively engaging and supporting a complementary vertically extending threaded stud. The stud includes a chamfered head that rests in the channel of the front flange. With this configuration, the shutters may be pivoted about the heads of the studs engaged with the channel for mounting and removal of one of the shutters.
In one embodiment, the upper shutter mounting assemblies and the uppermost shutter mounting assembly includes a support member. The support member includes a rearward extending flange portion having a slot formed therein for receiving a lug. The rearward extending portion may include upper and/or lower gripping surfaces to help prevent elements slipping relative to one another. In one embodiment, the lug has a head fitting into the channel of the front rail. For the uppermost shutter mounting assembly, the lug extends upward through an orifice in the shelf front portion and through the slot. In this manner, the support member is mounted below the shelf front portion in one embodiment. A vertical portion of the support member extends upward from a forward end of the rearward extending portion. A screw support portion extends forward from the vertical portion of the support member. The screw support portion includes an orifice. The support member also includes a pair of parallel downward extending planar legs extending downward from the screw support portion.
The uppermost shutter mounting assembly also includes a threaded plunger. A vertically extending uppermost locking screw is configured to threadably engage the threaded plunger. The uppermost locking screw includes a center collar portion having a first portion having a first diameter and a second portion having a second diameter greater than the first diameter. The collar portion is configured so the first portion may extend into the orifice, while the second portion is wider than the orifice. A hex nut threadably mounts to an upper end of the uppermost locking screw. Therefore, the uppermost locking screw extends through the orifice, so the screw support portion is retained between the hex nut and the second wider portion of the uppermost locking screw. The hex nut is fixed to the uppermost locking screw by welding, soldering, brazing, adhesive or other conventional attachment method.
The plunger includes a lower angled surface. The plunger is configured to extend below an upper end of an angled engagement member on the rear face of the shutter when engaged. The angled surface helps to guide the plunger into the space behind a curved inner surface of the angled engagement surface. The plunger includes planar front and rear faces. The plunger is sized to fit between the legs, but is sufficiently wide that edges of the planar faces engage inner faces of the legs to block the plunger from rotating relative to the legs.
The concealed mounting hardware is accessed from outside the columbarium with a flat wrench inserted through narrow horizontal space between adjacent shutters. When the uppermost shutter mounting assembly is released, the shutter may be pivoted outward about the lower shutter mounting assemblies. The shutter may then simply be lifted off and removed. To mount a shutter, the process is reversed.
The uppermost shutter mounting assembly provides for engagement of the hex nut by a wrench and turning clockwise or counterclockwise to rotate the uppermost locking screw. The uppermost locking screw does not rise or fall as it is held vertically by the collar portion and hex nut positioned vertically above and below the screw support portion. Therefore, no notches or channels need be formed in the underside of the cover to provide clearance, and manufacturing is simplified. Although the uppermost locking screw does not rise and fall, rotation of the uppermost locking screw causes it to rotate relative to the threaded plunger. As the plunger is blocked from rotation relative to the legs, the plunger is travels along the uppermost locking screw when the uppermost locking screw rotates and is therefore raised or lowered. The plunger is raised and retracted toward the screw support portion for removal or before mounting. To lock the shutter in place, the uppermost locking screw is rotated so that the plunger travels lower along the uppermost locking screw to an engagement position. In either configuration, the screw and hex nut remain at the same elevation.
These features of novelty and various other advantages that characterize the invention are pointed out with particularity in the claims annexed hereto and forming a part hereof. However, for a better understanding of the invention, its advantages, and the objects obtained by its use, reference should be made to the drawings that form a further part hereof, and to the accompanying descriptive matter, in which there is illustrated and described a preferred embodiment of the invention.
Referring now to the drawings and in particular to
Referring to
The shutters 112 are mounted by a concealed shutter mounting system 126. The shutter mounting system 126 includes lower shutter mounting assemblies 130 and upper shutter mounting assemblies 150, such as shown in
Referring to
The concealed shutter mounting system 126 also includes an upper shutter mounting assembly, or lock, 150 for each shutter 112. The upper lock 150 includes an upper shutter mounting bracket 152 secured to the back side of the shutter 112. The upper shutter mounting bracket 152 is attached to the inner face of the shutter by a bolt or other suitable attachment. An angled engagement portion 156 extends upward and inward and is configured to engage a complementary element of an assembly mounting to the front flange portion 122 of the niche 110. Wall portions 154 at the sides of the shutter mounting bracket 152 extend inward toward the niche 110. The side wall portions 154 form a retainer so that the support member 180, shown in
Referring to
The upper complementary shutter mounting assembly 170 also includes a threaded plunger 172. An upper locking screw 174 includes is configured to threadably engage the threaded plunger 172. The upper locking screw 174 includes a center collar portion 176 having a first portion 176A having a first diameter and a second portion 176B having a second diameter greater than the first diameter. The center collar portion 176 is configured so the first portion 176A may extend into the orifice 190, while the second portion 176B is wider than the orifice 190. A hex nut 178 threadably mounts to an upper end of the upper locking screw 174. Therefore, the upper locking screw 174 extends through the orifice 190 so the screw support portion 188 is retained between the hex nut 178 and the second wider portion 176B of the upper locking screw 174. The hex nut 178 is fixed to the upper locking screw 174 by welding, soldering, brazing, adhesive or other conventional attachment methods.
The plunger 172 includes a lower angled surface 194. The plunger 172 is configured to extend below an upper end of the angled engagement portion 156 when engaged, as shown in
The upper concealed mounting hardware 150 and 170 are accessed from outside the columbarium 100 with a flat wrench 1000 inserted through narrow horizontal space between adjacent shutters 112, such as shown in
It is appreciated that the uppermost shutter mounting assembly 170 provides for engagement of the hex nut 178 by the wrench 1000 and turning clockwise or counterclockwise to rotate the upper locking screw 174. The uppermost locking screw does not rise or fall as it is held vertically by the collar portion 176B and hex nut 178 positioned above and below the screw support portion 188. It is appreciated that no notches or channels need be formed in the underside of the cover 106 and manufacture is simplified. Although the upper locking screw 174 does not rise and fall, rotation of the uppermost locking screw causes it to rotate relative to the threaded plunger 172. As the plunger 172 is blocked from rotation relative to the legs 184, the plunger 172 travels axially along the upper locking screw 174 when the upper locking screw 174 rotates, thereby causing the plunger 172 to rise or fall. The plunger 172 is raised and retracted toward the screw support portion 188 for removal or before mounting, as shown in
Referring to
The shutters 112 are mounted by a concealed shutter mounting system 226. In the embodiment of
The concealed shutter mounting system 226 includes at least one lower shutter mounting assembly 230, and preferably two for each shutter 112. A rear face of the shutter 112 includes an L-shaped bracket 232 with a vertical leg 236 extending along the rear face of the shutter 112 and bolted or otherwise mounted to the shutter 112. A projecting leg 234 includes a threaded orifice, for cooperatively receiving and supporting a threaded stud 238. Each lower shutter mounting assembly 230 includes a hanger support 242 mounted to swivel at two pivot axes with an elongated body having an aperture near one end and a socket or indentation at an opposite end. The swivel hanger support 242 is slidably positioned along the top channel 224 of the front rail 222 by a threaded lug 248 having a head received within the top channel 224 of the front rail 222. The shaft of the lug 248 extends through the top channel 224 and into the aperture of the hanger support 242 and is secured by a nut. By loosening and tightening the nut, the hanger support 242 can pivot or swivel about the lug 248 and can be slidably, adjustably, fixably positioned anywhere along the length of the top channel 224 in order to align the socket 242 to receive the downwardly extending threaded stud 238. Furthermore, turning the threaded stud 238 clockwise or counterclockwise causes the shutter 112 to raise or lower, respectively, relative to the hanger support 242 and front rail 222 to achieve vertical adjustment of the shutter 112. Similarly, by loosening and tightening the nut on the lug 248, the hanger support 242 can be pivoted inwardly or outwardly relative to the front rail 222 to provide in-and-out adjustment at the bottom of the shutter 112. It can be appreciated that the lower end of the stud 238 rests in the socket of the hanger support 242 and to remove the shutter, the shutter 112 is pivoted outward and the shutter 112 lifted to remove the stud 238 from the hanger support 242.
The concealed shutter mounting system 226 also includes an upper mounting assembly, or lock 250. The upper lock 250 includes a rearwardly projecting flange 252A having an elongated slot 254. Similar to the swiveling hanger supports 242, the upper shutter mounting assembly 250 is slidably positioned along the front rail 222 by a threaded lug 248 having a head received within the top channel 224 of the front rail 222. The shaft of the lug 248 extends through the top channel 224 and into the elongated slot 254 of the rearwardly projecting flange 252. By loosening and tightening the nut threaded over the shaft of the lug 248, the lug 248 may be moved along the slot 254 and the upper shutter mounting assembly 250 can be positioned inwardly or outwardly relative to the front rail 222 to provide in-and-out adjustment at the top of the shutter 112. Furthermore, by loosening and tightening the nut on the lug 248, the upper lock can be slidably, adjustably, fixably positioned at the desired location along the channel 224.
In one embodiment, the upper shutter mounting assembly 250 includes a forwardly extending upper channel 256 formed between forward projecting portions 252C, and a downwardly extending channel 258 formed between downward projecting legs 252B. Orifices extend through the forwardly projecting portions 252C. A locking screw or bolt 264 passes through both orifices. The locking screw 264 includes a threaded upper shaft portion 266 and a rectangular lower shaft portion 268. The threaded upper shaft portion 266 is threadably received by a nut disposed within the forwardly extending channel 256. The nut is larger than the diameter of the orifices such that the locking screw 264 is vertically supported within the forwardly extending channel 256 by the nut. The width of the rectangular lower shaft 268 of the locking screw is slightly less than the width between the legs 252B of the downwardly extending channel 258 such that the rectangular lower shaft 268 prevents the locking screw 264 from rotating within the channel 258.
Referring to
As the locking screw 264 extends upward to disengage from the hook 262A, the upper mounting assemblies 250 cannot be used for the uppermost niches 110 directly below the cover 106. As shown in
Referring to
The uppermost shutter mounting assembly 270 also includes a threaded plunger 272. An uppermost locking screw 274 includes is configured to threadably engage the threaded plunger 272. The uppermost locking screw 274 includes a center collar portion 276 having a first portion 276A having a first diameter and a second portion 276B having a second diameter greater than the first diameter. The center collar portion 276 is configured so the first portion 276A may extend into the orifice 290, while the second portion 276B is wider than the orifice 290. A hex nut 278 threadably mounts to an upper end of the uppermost locking screw 274. Therefore, the uppermost locking screw 274 extends through the orifice 290 so the screw support portion 288 is retained between the hex nut 278 and the second wider portion 276B of the uppermost locking screw 274. The hex nut 278 is fixed to the uppermost locking screw 274 by welding, soldering, brazing, adhesive or other conventional attachment method.
The plunger 272 includes a lower angled surface 294. The plunger 272 is configured to extend below an upper end of the hook portion 262A when engaged, as shown in
The upper concealed mounting hardware assemblies 250 and 270 are accessed from outside the columbarium 100 with a flat wrench 1000 inserted through narrow horizontal space between adjacent shutters 112, such as shown in
It is appreciated that the uppermost shutter mounting assembly 270 provides for engagement of the hex nut 278 by the wrench 1000 and turning clockwise or counterclockwise to rotate the uppermost locking screw 274. The uppermost locking screw does not rise or fall as it is held vertically by the collar portion 276B and hex nut 278 positioned above and below the screw support portion 288. Therefore, no notches or channels need be formed in the underside of the cover 206 and manufacture is simplified. Although the uppermost locking screw 274 does not rise and fall, rotation of the uppermost locking screw causes it to rotate relative to the threaded plunger 272. As the plunger 272 is blocked from rotation relative to the legs 284, the plunger 272 travels axially along the uppermost locking screw 274 when the uppermost locking screw 274 rotates, thereby causing the plunger 272 to rise or fall. The plunger 272 is raised and retracted toward the screw support portion 288 for removal or before mounting, as shown in
It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.
Number | Date | Country | |
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63385132 | Nov 2022 | US |