Shuttering element

Information

  • Patent Grant
  • 6289645
  • Patent Number
    6,289,645
  • Date Filed
    Tuesday, February 1, 2000
    25 years ago
  • Date Issued
    Tuesday, September 18, 2001
    23 years ago
  • Inventors
  • Original Assignees
  • Examiners
    • Stephan; Beth A.
    • Glessner; Brian E.
    Agents
    • Harness, Dickey & Pierce, P.L.C.
Abstract
The invention relates to a shuttering element for separating a concrete section into concrete subsections. The shuttering element is of strip-like form and is adapted widthwise to the thickness of the concrete section. It comprises at least a strip-like shuttering board which is formed from a thin-walled, sheet-like material, with the result that, once the concrete section has been cast, the shuttering board can remain between the cast concrete subsections. The shuttering board preferably has recesses through which reinforcement struts can engage, with the result that the shuttering element according to the invention can be inserted even when reinforcement struts of a reinforcement are required to cross the shuttering element.
Description




The invention relates to a concrete form or shuttering element.




Prior to the forming of a concrete section, a shuttering is usually erected and has fluid concrete cast into it in order to form the concrete sections. Such a shuttering is usually made up of shuttering panels which, in most cases, comprise wooden boards. Shuttering panels made of steel, plastic, or aluminum are also known.




Such concrete sections are horizontal floor or ceiling parts or vertical wall parts which each have two mutually parallel, large-surface-area side surfaces and four narrow end surfaces.




In the case of horizontal concrete sections, the floor and ceiling sections, the underside of the concrete section which is to be erected, and the end surfaces thereof, have arranged on them shuttering panels which form a tray-like shuttering. For erecting vertical concrete sections, such as the wall sections, shuttering panels for the two vertical, large-surface-area side surfaces and for the vertical end surfaces are erected. These form a narrow, elongate, box-like shuttering. The shutterings are filled with fluid concrete. Once the concrete has hardened, the concrete section is released by the shuttering being removed.




According to DIN 1045, large-surface-area concrete sections are to be divided up into a plurality of subsections, thus forming, between the subsections, expansion or construction joints which are located at the abutment regions of the subsections.




In order to produce such subsections, in the shuttering or horizontal concrete sections, individual regions are separated off by vertical shuttering panels positioned in the tray-like shuttering.




Herein below, the tray-like shuttering for the horizontal concrete sections and the box-like shuttering for the vertical concrete sections will be covered by the umbrella term “main shuttering” and the shuttering introduced in the main shuttering in order to subdivide the concrete section into concrete subsections will be referred to as “separating shuttering”.




For filling a main shuttering subdivided into a plurality of subsections by a separating shuttering, only every second subsection is cast in a first casting operation, with the result that the adjacent subsections are free of concrete. Once the concrete has hardened, the separating shuttering is removed and the free subsections are cast. The first casting operation thus results in a pattern in which the filled and non-filled concrete subsections are arranged in a manner similar to the black and white squares on a chess board.




For setting up a separating shuttering for a reinforced concrete section, the separating shuttering, in the region of crossing reinforcement struts, has to be adapted to the latter. In this case, individual shuttering elements are put together around the reinforcement struts and nailed to one another. Setting up shuttering for reinforced concrete sections thus involves considerable outlay in terms of the work involved. For dismantling the shuttering following the concreting operation, the shuttering elements have to be removed again, the separating-shuttering regions engaging around the reinforcement struts being broken out. The operation of dismantling the shuttering is thus at least as work-intensive as the operation of setting up the shuttering. The task of subdividing reinforced concrete sections into individual concrete subsections is associated with considerable outlay in terms of the work involved since the separating shuttering has to be adapted to the reinforcement and, following the casting operation, has to be disengaged from the reinforcement.




In the case of vertical concrete sections, such a subdivision into a plurality of subsections is not customary since further shuttering boards would have to be fitted in between the opposite shuttering boards of the box-like shuttering and this would involve considerable outlay. For the erection of wall sections, therefore, for the specific production of racks, predetermined-crack joint rails (DE 44 22 648 A1) are inserted, these producing, at certain locations, a specific crack which can be sealed subsequently. This ensures the sealing function of the wall. However, a subdivision into a plurality of concrete subsections is not possible with these predetermined-crack joint rails. A large-surface-area and sealed concrete section can be produced by the provision of predetermined cracks. However, the predetermined cracks on the surface of the concrete sections, rather than forming a rectilinear visible edge, have an irregular progression which is not pleasing to the eye.




The object of the invention is to provide a shuttering element which considerably simplifies the outlay in terms of the work involved for erecting a separating shuttering and which allows the shuttering to be filled quickly with fluid concrete. This object is achieved by a shuttering element having the features of claim


1


. Advantageous configurations of the invention are defined in the subclaims.




The shuttering element, according to the invention for separating a concrete section into concrete subsections, is of strip-like form and is adapted widthwise to the thickness of the concrete section. The shuttering element has a shuttering board which is formed from a thin-walled, sheet-like material and, once the concrete subsections have been filled, can remain between the concrete subsections.




The thin-walled, sheet-like design of the shuttering element means that it is not necessary for the shuttering element or the shuttering board to be removed from between the concrete subsections. This renders the work involved during the casting of the fluid concrete considerably easier since all the concrete subsections can be cast at the same time, and the casting of the concrete section as a whole need not be subdivided into two concreting operations. The period of time which is necessary for casting a large-surface-area concrete section can be reduced, by means of the shuttering element according to the invention, to approximately ¼ of the usual period of time necessary for casting the fluid concrete.




In addition, in the case of horizontal concrete sections, it is possible for the top edge of the shuttering element to be used as a stripping edge, once the concrete has been cast, in order for the fluid concrete to be distributed evenly and uniformly by a stripper over the individual concrete subsections. This renders the work involved considerably easier.




In a preferred embodiment, the shuttering element is provided with recesses for reinforcement struts, so that the reinforcement struts can extend through the shuttering element in the region of the recesses, thus achieving a further important advantage of the invention. This shuttering element can be inserted into a main shuttering easily and quickly as a separating shuttering, even if the separating shuttering and reinforcement struts of a reinforcement are to cross, since the shuttering element can be fitter easily and quickly on the reinforcement struts.




The joints formed by the shuttering element according to the invention have an esthetically pleasing rectilinear progression. In particular, if the shuttering element is designed as a triangular strip in its border region adjacent to the visible side of the concrete section, this gives a pleasing joint progression since it is not possible for any concrete bridging to form on the relatively wide edge.




The joint board is preferably provided with one or more functional elements such as an injection channel, an injection tube, an expanding strip or transverse webs, which ensure the sealing of the joint between two concrete subsections separated by the shuttering element according to the invention. The functional elements may be provided individually or in combination on the shuttering element according to the invention.











The invention will be explained in more detail by way of example with reference to the drawing, in which:





FIG. 1

shows a side view of a region of a shuttering element according to the invention;





FIG. 2

shows a perspective view of an end region of a shuttering element according to the invention;





FIGS. 3



a


to


3




c


each show an end view of a connecting element; and





FIGS. 4

to


13


each show an end region of a shuttering element according to the invention.












FIG. 1

depicts a region of a first exemplary embodiment of a shuttering element according to the invention.




This shuttering element is formed from a single strip-like, planar joint board


1


. The joint board


1


consists of a sheet-like, thin-walled material. Sheet-like means that the joint board


1


is an essentially flat, thin-walled element which, in a manner similar to a thin metal sheet, has a certain inherent rigidity. The joint board


1


is formed from plastic or metal or from some other material which has comparable mechanical properties.




The strip-like joint board


1


has two long longitudinal edges


2


and two short end edges


3


, which bound two side surfaces


4


. Introduced into the joint board


1


are recesses in the form of slots


5


which open out at the longitudinal edges


2


. The slots have reinforcement struts engaging through them, the opening of the slots


5


being closed by a covering element


7


, with the result that only a narrow gap


8


remains between the reinforcement struts


6


and the joint board


1


. The covering element


7


may comprise a plastic plate which is provided with latching arms in order to be secured in a latching manner on the joint board


1


. However, it is also possible for merely an adhesive tape to be provided as the covering element


7


.




When shuttering is being set up, the shutting element, according to the invention, is inserted into a main shuttering as a separating shuttering, with the result that the main shuttering is subdivided into a plurality of subregions. In this case, the shuttering board


1


is introduced approximately horizontally between the reinforcement struts


6


and rotated into a vertical position, with the result that the reinforcement struts


6


pass through the slots


5


. The slots


5


are then closed off by the covering elements


7


, with the result that the reinforcement struts


6


and the shuttering board


1


only have a narrow gap


8


remaining between them through which only extremely small quantities of fluid concrete can pass during the casting operation. The shuttering board


1


is fixed in a known manner by supporting elements and/or fastened on the reinforcement. Fixing the shuttering board


1


completes the task of setting up the shuttering.




Once the shuttering has been set up, it is filled with fluid concrete. All the subsections can be cast with concrete at the same time, with the result that the concrete section as a whole can be cast in a single concrete operation. The fluid concrete is then smoothed off by a stripper, the top edge of the shuttering element serving as stripper and easily allowing even, uniform distribution of the fluid concrete.




The shuttering element according to the invention can be inserted into the main shuttering and fixed therein, easily and very quickly. This saves a considerable amount of time in comparison with the conventional separating shuttering.




Since the shuttering elements according to the invention are aligned with the surface of the concrete subsections and are formed from a sheet-like material, they do not have to be removed, with the result that the concrete section as a whole can be cast in a single concreting operation. This achieves a considerable time-related advantage in comparison with the conventional casting process, in the case of which the individual concrete subsections are cast in a number of operations.




The shuttering board


1


according to the invention is cut, on the customer's request, from large-surface-area plastic panels at the factory by the manufacturer of the shuttering elements. The shuttering board


1


is cut with a width “b” which corresponds to the thickness of the concrete section. The slots


5


are milled into the shuttering board


1


in accordance with the customer's instructions. The arrangement of the slots


5


corresponds to the arrangement of the reinforcement struts, which are often arranged at the same conventional intervals. For such standard arrangements of the slots


5


, it is also possible for the shuttering board


1


according to the invention to be produced in conventional widths irrespective of the customer.





FIG. 2

shows an end region of a second exemplary embodiment of a shuttering element according to the invention.




In this exemplary embodiment, a connecting element


14


is arranged on each of the two longitudinal edges of the shuttering board


1


. The connecting element


14


is an elongate plastic or metal profile which has an approximately H-shaped cross section with two side walls


15


and two short connecting webs


16


which are arranged in the central region of the side walls


15


and extend between the side walls


15


at a small distance from one another, thus forming a small channel


17


between the connecting webs


16


and the side walls


15


.




On that side of the connecting webs


16


which is directed away from the channel


17


, in each case one of the connecting webs


16


and the side walls


15


bound a U-shaped recess


19


for receiving the shuttering board


1


in the region of its longitudinal edge or for receiving a further shuttering board


20


in the region of its longitudinal edge.




The exemplary embodiment depicted in

FIG. 2

has a total of three shuttering boards


1


,


20


which are assembled by two connecting elements


14


to yield a shuttering element. Hereinbelow, the central shuttering board


1


is referred to as a “basic shuttering board”


1


and the two shuttering boards


20


, which are fitted laterally onto the basic shuttering board


1


, are referred to as “add-on shuttering boards”


20


.




The add-on shuttering board


20


is a flat element which, in the same way as the basic shuttering board


1


, is preferably formed from a sheet-like and thus inherently rigid plastic or metal strip. The add-on shuttering board


20


has two long longitudinal edges


21




a


and two short end edges


21




b.


The add-on shuttering board


20


is inserted into one of the recesses


19


of the connecting element


14


by way of a longitudinal edge


21




a.


A triangular strip


22


is formed on that side edge


21




a


of the add-on shuttering board


20


which is located opposite the connecting element


14


. The triangular strip


22


, in cross section, is in the form of an essentially equilateral triangle and is formed integrally on the add-on shuttering board


20


, the triangular strip


22


having a triangular base surface


23


arranged in the outward direction and being attached to the add-on shuttering board


20


by way of its apex


24


, which is located opposite the triangle base surface


23


. The triangle base surface


23


of the triangular strip


22


is arranged transversely to the defining plane of the add-on shuttering board


20


. Introduced in the region of that longitudinal edge


21




a


of the add-on shuttering board


20


which is inserted into the connecting element


14


are slots


5


which run perpendicularly to the longitudinal edge


21




a


and can have passing through them a reinforcement of a concrete section which is to be produced.




The shuttering element divided up into a plurality of shuttering boards


1


,


20


can be very easily inserted into a main shuttering as a separating shuttering, even if reinforcement struts are to cross the separating shuttering.




The basic shuttering board


1


is introduced, with the connecting elements


14


fitted on it, between the reinforcement struts


6


, and the add-on shuttering boards


20


are fitted onto the basic shuttering board


1


. The slots


5


of the add-on shuttering board


20


are closed off on their open side by the connecting element


14


and, together with the connecting element


14


, enclose in each case one reinforcement strut


6


. The width of the basic shuttering board


1


is thus somewhat smaller than the distance between a top reinforcement strut and bottom reinforcement strut of a reinforcement, and the width of the ad-on shuttering board


20


corresponds to the amount by which the concrete section covers the reinforcement.




The shuttering element, according to the invention, thus means that the operation which, up until now, involved very high outlay of adapting the separating shuttering to the reinforcement struts is reduced merely to the action of the basic shuttering board


1


and the add-on shuttering board


20


being fitted together.




The add-one shuttering boards


20


form, by way of their triangle base surfaces


23


, in each case an outer boundary edge


26


of the shuttering element. However, the invention is not restricted to a shuttering element with two or more add-one shuttering boards


20


; also within the scope of the invention is an embodiment in which a shuttering element is made up of a single basic shuttering board


1


and a single add-on shuttering board


20


.




As is shown in

FIG. 2

, the connecting element


14


may comprise an H-shaped profile into which in each case one basic shuttering board


1


and one add-on shuttering board


20


are inserted and secured by frictional locking.




In order to increase the retaining force, the H-shaped profile may be provided, on the inner surfaces of the side walls


15


, with an oblique toothing arrangement


27


(

FIG. 3



a


). The teeth


27




a


of the oblique toothing arrangement


27


each have a flank


28


, which rises up obliquely in the direction of the connecting web


16


from the inner surfaces of the side wall


15


, and a flank


29


, which drops down vertically to the side wall


15


, with the result that the teeth


27




a


dig into an inserted shuttering board


1


,


20


in the manner of barbs.




In a further embodiment, the connecting element


14


is formed from a screw clamp


30


which has two strip-like plates


31


(

FIG. 3



b


). Introduced transversely in the center of the plates


31


, opposite one another, are holes through which there engage screws


32


which are each secured by a nut


33


. The plates


31


are each provided, on their mutually opposite surface, transversely in the center with a platform-like profile web


34


of the same width. These profile webs


34


have longitudinal edges


35


which serve as stops for the introduction of the basic shuttering board


1


or of the add-on shuttering board


20


into the interspace between the plates


31


. Spikes


36


are formed on the mutually opposite surfaces of the plates


31


, and are arranged in a laterally offset manner in relation to the profile webs


34


.




Said screw clamp


30


can be used to connect a basic shuttering board


1


to an add-on shuttering board


20


in that the basic shuttering board


1


and the add-on shuttering board


20


are introduced, by way of their longitudinal edges, into the interspace between the strip-like plates


31


in each case as far as a longitudinal edge


35


of the profile webs


34


, it then being the case that by tightening the screw-connections, comprising the screw


32


and the nuts


33


, the shuttering boards


1


,


20


are clamped by the plates


31


and the spikes


36


are driven into the shuttering boards


1


,


20


.





FIG. 3



c


illustrates an embodiment of the connecting element


14


which is designed as a welding element


40


. The welding element


40


has a cross-sectionally H-shaped profile with two side walls


15


and a connecting web


16


, with the result that two U-shaped recesses


19


are formed on the connecting element


14


. The welding element


40


is formed from plastic. In each case one plastic welding wire


41


for plastic welding purposes is arranged in the U-shaped recesses


19


. A plastic shuttering board


1


,


20


may be welded to the welding element


40


by a plastic welding process known per se, for example ultrasonic welding. This produces a high-strength connection between the basic shuttering board


1


and the add-on shuttering board


20


.




In a further embodiment of the shuttering element according to the invention, the basic shuttering board


1


has holes


42


(FIG.


4


), which are introduced at regular intervals in the basic shuttering board


1


and form perforations. Such a perforated basic shuttering board


1


is preferably used in the case of viscous concrete. The diameter of the holes


42


is selected such that only extremely small quantities of fluid concrete pass through, harden and form small spherical protrusions on the shuttering element. The shuttering element is anchored on the concrete subsection by the concrete which passes through the holes


42


and hardens. The spherical protrusions are anchored in the subsequently concreted concrete subsection, with the result that transverse forces can be transmitted at the joint between the two concrete subsections. If the two concrete subsections are cast at the same time, the two concrete subsections may undergo mineralogical bonding with one another in the region of the holes.




In a functionally similar embodiment, the basic shuttering board


1


is formed from expanded metal


43


(FIG.


5


). Expanded metal has a ribbed structure with a multiplicity of small holes. The concrete which is to be case is usually of such a viscosity that it does not pass through the holes of the expanded metal. Accordingly, the highly contoured surface structure of the expanded metal


43


results in the formation of contoured and interengaging end surfaces on the two concrete subsections. By virtue of these interengaging end surfaces, transverse forces can be transmitted in the region of the joint formed between the concrete subsections.




A shuttering element with a further anchoring means is illustrated in FIG.


6


. This shuttering element has a basic shuttering board


1


which has transverse pegs


44


passing through it. The transverse pegs


44


are steel rods with a circular cross section and a thickness of from 1-2 cm. The transverse pegs


44


are arranged with their longitudinal extent transverse to the defining plane of the basic shuttering board


1


and project from the side surfaces


4


of the basic shuttering board


1


by a length of from 10-20 cm.




A further embodiment of the invention has a basic shuttering board


1


with transverse webs


45


(FIG.


7


). The transverse webs


45


are formed integrally on the basic shuttering board


1


, the transverse webs


45


being aligned in the longitudinal direction of the basic shuttering board


1


and projecting perpendicularly from the side surfaces


4


of the basic shuttering board


1


. In the case of the exemplary embodiment illustrated in

FIG. 6

, two transverse webs


45


are arranged, on each side surface


4


, in a mirror-symmetrical manner about a central longitudinal axis


45


of the basic shuttering board


1


. The transverse webs


45


increase the interface between the shuttering element and the concrete subsections, and in particular the interface between the basic shuttering board


1


and the concrete subsections, and extend the so-called water path between the shuttering element and the concrete subsections, thus resulting in improved sealing of the joints formed between the two concrete subsections by the shuttering element according to the invention.




The number and the size of the transverse webs


45


can be varied as required. The more pronounced the fluid pressure acting on the joint is, then the greater should be the number or the dimensions of the transverse webs


45


.




In a further embodiment (FIG.


8


), expanding strips


47


are arranged in the longitudinal direction on the basic shuttering board


1


in order to increase the sealing. The expanding strips


47


are preferably arranged transversely in the center of the side surfaces


4


of the basic shuttering board


1


. Such expanding strips expand under the influence of water. The expanding agent is a hydrophilic compound which is embedded in a carrier material, usually chloroprene rubber. The carrier material has, in particular, the task of giving stability and elasticity to the expanding agent. The hydrophilic (water-absorbing) component takes up water molecules and thus increases its volume 1.5-fold to approximately 4-fold. This seals the joint formed between the two concrete subsections.




A preferred embodiment of the invention has a basic shuttering board


1


with an injection channel


48


which allows subsequent sealing of the joint between two concrete subsections by sealing material being forced into gaps in the joint region (FIG.


9


).




The integrally formed injection channel


48


is bounded by in each case two transverse walls


49


, which are arranged perpendicularly to the basic shuttering board


1


, and two side walls


50


, which are arranged parallel to the defining plane of the basic shuttering board


1


. The side walls


50


are arranged in a laterally offset manner in relation to the defining plane of the basic shuttering board


1


and are spaced apart from one another, for example, by the thickness of the basic shuttering board


1


. The walls


49


,


50


thus form the hollow, cross-sectionally rectangular injection channel


48


.




Holes (not illustrated) are introduced at regular intervals in the side walls


50


. The transverse walls


49


are extended laterally beyond the side walls


50


, with the result that cross-sectionally U-shaped recesses or grooves are formed on those sides of the side walls


50


which are directed away from the injection channel


48


. Said grooves each have an open-cell foam strip


52


arranged in them, said strip filling the U-shaped recess.




The joint between two concrete subsections can be sealed subsequently by way of the injection channel


48


in that sealing material is injected under pressure into the injection channel


48


and the sealing material passes, through the holes in the side walls


50


, into the foam strips


52


which then fill with the sealing material and thus form a further channel section which runs parallel to the injection channel


48


and is intended for receiving and for distributing the sealing material.




The size of the cells of the open-cell foam strip


52


is selected such that, during concrete, no concrete penetrates into the injection channel


48


. However, the foam strips


52


are permeable for the sealing material injected under pressure into the injection channel


48


, with the result that the sealing material can spread outward into an undesired cavity and fill the latter in a sealing manner. As far as the rest of the injection operation with sealing material is concerned, you are referred to the prior art, in particular to EP 09 418 699 A1.




The injection channel


48


is preferably combined with the water-path-extending transverse webs


45


, with the result that it is possible to ensure extreme requirements to be met by the sealing of the joint formed between two concrete subsections. It is additionally possible for the transverse pegs


44


already mentioned above to be provided on the basic shuttering board


1


(FIG.


10


).




For subsequent sealing of the joints between two concrete subsections, it is also possible for the shuttering element according to the invention to be provided with an injection tube


55


which is known per se (FIG.


11


). Such an injection tube is described, for example, in CH Patent 600 077. It is preferable for in each case one injection tube


55


to be arranged transversely in the center of the two side surfaces


13


of the basic shuttering board


1


.




In a further embodiment of the invention, the basic shuttering board


1


and the add-on shuttering board


20


are connected to one another by adhesive bonding (

FIGS. 12

,


13


).




The basic shuttering board


1


and the add-on shuttering board


20


are joined to one another such that they overlap in the region of their longitudinal edges, there being introduced between the basic shuttering board


1


and the add-on shuttering board


20


an adhesive layer


57


which connects the basic shuttering board


1


and the add-on shuttering board


20


. The adhesive layer


57


may be applied as a double-sided adhesive tape or as a hot-melt adhesive layer.




The basic shuttering board


1


and the add-on shuttering board


20


are formed from plastic, metal or cardboard or stiff paperboard. Cardboard is preferably used when the shuttering element is intended to be removed once a first concrete subsection has been concreted. It may also be expedient merely for the add-on shuttering board


20


to be formed from cardboard and to be used in conjunction with adhesive bonding between the add-on shuttering board


20


and the basic shuttering board


1


. This is particularly advantageous if it is intended that the add-on shuttering board (


20


) will be removed after the first concrete subsection has been formed. In that case all that is required is for said shuttering board to be drawn off from the location of the adhesive bonding with the basic shuttering board


1


.




Instead of the overlapping arrangement of the basic shuttering board


1


and add-on shuttering board


20


, these may also be arranged with their longitudinal edges in abutment and be adhesively bonded to one another by a single-sided adhesive tape


58


in the region of their abutment joint (FIG.


13


). The adhesive tape may be arranged on one side or both sides of the shuttering element.




Rivets can be used as a further connecting element for connecting the two shuttering boards


1


,


20


. For this purpose, the shuttering boards


1


,


20


are provided at regular intervals with rivet holes, which are introduced, for example, using a template. During assembly, the shuttering boards


1


,


20


are retained against one another such that the rivet holes are aligned with one another and are fastened on one another by rivets inserted through the holes. Use is preferably made of blind rivets, which can be manipulated from one side by a corresponding tool.




Dividing the shuttering element up into a basic shuttering board


1


and one or more add-on shuttering boards


20


makes it possible to use a standard-width shuttering board which is configured in a relatively complex manner with one or more functional elements and can be produced cost-effectively in large numbers. The basic shuttering board is adapted to the thickness of the concrete section by means of the add-on shuttering boards


20


, which are of relatively simple configuration. The slots


5


for the reinforcement struts


6


are preferably introduced in the add-on shuttering board


20


, with the result that the add-on shuttering boards


20


adapt the shuttering element individually to the concrete section which is to be produced. By virtue of the combination of the different shuttering elements, it is therefore possible to provide a cost-effective, multifunctional and nevertheless individually adapted shuttering element.




The use of the shuttering element according to the invention on a building site is explained hereinbelow.




On the building site, the shutterings for the concrete sections which are to be produced are erected from shuttering panels in a manner well-known. The shuttering element according to the invention is inserted as a separating shuttering into said shutterings which are known per se, with the result that a concrete section which is to be produced is subdivided into at least two subsections.




In the case of a horizontal concrete section, the shuttering element according to the invention is positioned in a tray-like main shuttering with one of its boundary edges


26


resting on the tray base, with the result that the shuttering element stands vertically on the tray base. The shuttering element is adapted to the width of the end surface of the concrete section which is to be produced, with the result that the shuttering element extends vertically, by way of its boundary edges


26


, from the bottom edge to the top edge of the concrete section which is to be produced. In the horizontal direction, the shuttering element extends between two border regions of the tray-like shuttering, with the result that the tray-like shuttering is subdivided into at least two subregions. Fluid concrete is case in said subregions and, following the hardening operation, forms in each case one concrete subsection. Since the shuttering elements according to the invention do not have to be removed once the concrete subsections have been formed, and it is not necessary to wait for a concrete subsection to harden until the shuttering element can be removed, the concrete subsections can be cast at the same time or with just a short period of time between them.




In the case of a vertical concrete section, the main shuttering forms a narrow, elongate box with two mutually opposite, vertical, large-surface-area side surfaces which are spaced apart from one another by the thickness of the concrete section which is to be concreted. The shuttering element according to the invention, which is adapted to the thickness of the concrete section which is to be produced, is inserted vertically between said two large-surface-area side surfaces, with the result that it terminates flush, by way of its boundary edges


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, with the inner surfaces of the box-like shuttering. Once again, the shuttering is thus subdivided into at least two subregions, which are each filled with fluid concrete to yield concrete subsections. It is thus also possible to use the shuttering element according to the invention. in vertical concrete sections, to form construction joints between concrete subsections since the shuttering element according to the invention an easily be adapted to the thickness of the concrete section and inserted into a corresponding shuttering.



Claims
  • 1. A shuttering element for separating a concrete section into subsections, the shuttering element adapted to remain between the subsections and corresponding widthwise to the thickness of the concrete section, wherein said shuttering element comprises a board which has two longitudinal edges and is made of a thin-walled, sheet material, it being the case that the board has recesses through which reinforcement struts can engage, and the recesses are defined as slots which are arranged on at least one of said longitudinal edges and a covering element covering at least a portion of the slots, said covering element comprising a plastic plate having latching arms, said latching arms securing said plastic plate to said board.
  • 2. A concrete form for separating a section of concrete into subsections, wherein said form is adapted to be cast into said section of concrete, said form comprising:a board having two longitudinal edges, said board comprising a thin-walled, sheet material and a plurality of recesses, said recesses located in at least one of said longitudinal edges; and a plate covering at least a portion of said recesses, said plate comprising latching arms securing said plate to said board.
Priority Claims (1)
Number Date Country Kind
197 22 449 May 1997 DE
PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/EP98/02690 WO 00 2/1/2000 2/1/2000
Publishing Document Publishing Date Country Kind
WO98/54424 12/3/1998 WO A
US Referenced Citations (13)
Number Name Date Kind
3267631 Hammitt Aug 1966
3530633 Scott Sep 1970
4184297 Casamayor Jan 1980
4506481 Witschi et al. Mar 1985
4804299 Forte Feb 1989
4858411 Graham Aug 1989
5225661 Chai Jul 1993
5433051 Johansson Jul 1995
5450699 Lee Sep 1995
5595034 Krysalka et al. Jan 1997
5855808 DiBerardino Jan 1999
5956912 Carter et al. Sep 1999
6026622 Schmid Feb 2000
Foreign Referenced Citations (3)
Number Date Country
9301566.6 Mar 1994 DE
9301565.8 Jul 1994 DE
0093697 May 1983 EP