In a conventional three-dimensional automated vehicle parking garage, mechanical elements or motorized conveyances, such as lifts (elevators), cranes, shuttle cars (moving platforms), turntables, and other mechanical elements are used to transport a vehicle from an entry/exit station at the arrival/departure level of the parking garage to a parking space in the parking garage and then retrieve the vehicle from the parking space and transport the vehicle to the entry/exit station, without human assistance.
In general, a typical automated vehicle parking garage consists of a storage (or parking) area with individual parking spaces, one or more entry/exit stations (or bays) for accepting a vehicle from a customer for parking and for delivering the vehicle to the customer upon retrieval, and motorized conveyances (mechanical elements), such as elevators and shuttle cars, used to transport the vehicle from the entry/exit station to the parking space and to transport the vehicle from the parking space to the entry/exit station for customer retrieval.
A conventional shuttle car typically comprises a single, unitary platform capable of raising a vehicle using hydraulic or other means and transporting the vehicle in a horizontal direction.
Disclosed herein is a system of improved shuttle cars for transporting a vehicle in an automated parking facility. The disclosed system provides for faster storage and retrieval of vehicles than can be obtained by prior art shuttle cars. In particular, the shuttle cars disclosed herein operate independently to locate the front and rear tires of a vehicle, lift the vehicle from the floor, and transport the vehicle to the appropriate parking spot.
The shuttle cars disclosed herein also provide for improved maintenance, flexibility, and fault tolerance. Redundant and interchangeable systems are built into the shuttle cars, thus enabling easy maintenance of shuttle cars and the rapid replacement of malfunctioning components.
Referring to
In some embodiments, the entry/exit bays 202, 204 contain turntables or other mechanical means for rotating a vehicle about a vertical axis. Such turntables enable the vehicle to be rotated, if necessary, such as to orient the vehicle to face outward towards the street in a combined entry/exit bay.
The automated parking garage 100 contains one or more vehicle elevators 206, 208 which are capable of transporting the vehicle from one floor to another. In some embodiments, a sliding or rolling door separates the entry/exit bay 202, 204 from the elevators 206, 208. In other embodiments, an elevator is integrated directly into the entry/exit bay. In various embodiments, the vehicle elevators 206, 208 contain turntables or other mechanical means to rotate the vehicle about a vertical axis. Such turntables can advantageously rotate the vehicle so it can be positioned for transport by the shuttle cars, as further described below.
Turning to
With respect to
Advantageously, in some embodiments the parking spaces 220, 320 are oriented in the same direction as the entry/exit bays 202, 204 and the elevators 206, 208 to eliminate the need to rotate the vehicles on a turntable. In other embodiments, it may be necessary to orient the parking spaces 220, 320 in a different direction such as to accommodate the physical shape of a parcel of land. In such a situation, turntables or other mechanical means can be used to rotate the vehicles as needed.
As depicted in
With respect to
Shuttle Cars
Turning to
i) X-Shuttles
As shown in detail in FIGS. 4 and 6-8, one embodiment of the x-shuttle 401 comprises an essentially flat platform 450 with a central recessed area 408 for holding the z-shuttles 501, 502. The x-shuttle 401 contains two vehicle wheel paths 410, 412 onto which a vehicle can be placed or driven. Each of the two vehicle wheel paths 410, 412 is wide enough to accommodate the width of tires of any conventional passenger vehicle. The two vehicle wheel paths 410, 412 are likewise spaced at an appropriate distance from one another to accommodate the varying separation (“track”) between left and right wheels of conventional passenger vehicles. In embodiments, the x-shuttle 401 may contain side handrails 414 to prevent falls when maintenance personnel access the x-shuttle while it is suspended on an upper level of the parking garage 100.
In various embodiments, the x-shuttle 401 has several sets of wheels 416 which are mounted on rails 418. Rails 418 run along the shuttle pathways 210, 310 (
Each floor 200, 300 (
In some embodiments, the x-shuttles 312, 314 may lie on a solid floor rather than being mounted on rails 418. In such embodiments, the shuttle pathway 310 must comprise a solid floor rather than an empty space.
In some embodiments, the x-shuttles 312, 314 may enter and exit elevators 306, 308 and travel inside the elevators 306, 308 from one floor to another. Advantageously, the elevators 306, 308 in such embodiments may be located along shuttle pathway 310 or at the ends of shuttle pathway 310 so the x-shuttles 312, 314 may enter and exit the elevators 306, 308 quickly. In such embodiments, the elevators 306, 308 may be equipped with rails to allow the x-shuttles 312, 314 to enter and exit the elevators 306, 308. To facilitate the transfer of an x-shuttle 312, 314 to an elevator 306, 308 equipped with rails, it is preferable that each set of wheels 416 (
Turning to
In various embodiments, the x-shuttle 401 contains A/C motors, servo motors, and/or frequency converters for propelling the x-shuttle 401 along the shuttle pathways 210, 310. Redundant systems may be provided to ensure that the x-shuttle 401 will still function even if one of the systems fails. The x-shuttles 401 may also contain computer memory and programmable logic controllers or other controller devices for controlling the movement of the x-shuttles 401 and providing other control functions, as needed. The x-shuttles 401 may also contain communications equipment to enable the x-shuttle 401 to communicate with remote systems such as the z-shuttles 501, 502 or a computer system containing the location of the various vehicles in the parking garage 100. Such communications can be by wired or wireless means. The motors, frequency converters, controllers, computer memory, and communications equipment are preferably housed in self-contained compartments that can be quickly and easily detached from the x-shuttle 401 to provide for quick and easy maintenance.
ii) Z-Shuttles
FIGS. 4 and 9-12 depict the details of the z-shuttles 501, 502 in one embodiment. Each z-shuttle 501 comprises a low-profile cart or platform with wheels 504 and a motor 514 or other means of propelling the shuttle. Each z-shuttle 501 has four retractable members 506, 507, 508, 509 that are utilized to lift a vehicle and hold it in place during transport, as described more fully below. Retractable members 506, 507, 508, 509 are capable of being retracted toward the center of z-shuttle 501 as depicted in
In some embodiments, one pair of retractable members 506, 507 is mounted inside a movable platform 530, which can be driven by a hydraulic cylinder 520 or other means. As needed, movable retractable members 506, 507 can be moved in the direction of stationary retractable members 508, 509 to lift tires 602, 604 up off of the ground and secure the tires 602, 604 in place during transport. In other embodiments, both pairs of retractable members are mounted on movable platforms and can be simultaneously moved towards one another or away from one another. In some embodiments, additional hydraulic, electric, or other means lift retractable members 506, 507, 508, 509 or the entire chassis of z-shuttle 501 in a vertical direction to lift tires 602, 604 off the ground.
Turning to
As shown in
Various embodiments of the z-shuttle 501 also contain sensors 521 for detecting the position and spacing of the tires 602, 604 of a vehicle 601. The sensors 521 in embodiments can be implemented using cameras, photodetectors, laser detectors, or the like. In various embodiments, the sensors 521 can measure the distance between a reference point on the front tire 602 and a reference point on the rear tire 604. In some embodiments, the sensors 521 can also measure the location of the front tire 602 and rear tire 604 in relation to a fixed scale such as a ruler running the length of an entry/exit bay 202 (
In embodiments, the z-shuttles 501, 502 contain a battery, fuel cell, fuel tank, or other source of energy. This energy source is used to power the motor 514 or other propelling means. Alternatively, the z-shuttles 501, 502 may obtain power from a remote power source such as bus bars, a contactless power source, or a power cable. In one embodiment, a retractable cable 422 (
In some embodiments, the z-shuttles 501, 502 can be connected by a flexible joint 531 (
The z-shuttles 501, 502 may also contain programmable logic controllers or other controllers to control the movement of the z-shuttles 501, 502 and operate other on-board systems including the sensors 521. The z-shuttles 501, 502 may also contain communications equipment for communicating with each other, the x-shuttle 401, or a remote computer system containing the location of the various vehicles in the parking garage 100. Such communication can be by wired or wireless means.
Operation of Shuttle Cars
In operation, a driver of a vehicle 601 will drive his vehicle into an entry bay 202 (
In various embodiments, the entry bay 202 or the vehicle elevator 206 contains sensors for measuring the distance between a reference point on the vehicle's front tire 602 (
After measuring the distance between the vehicle's front tire 602 and its rear tire 604, the sensors can store the measurement in a computer system. As described more fully below, the z-shuttles 501, 502 can utilize this measurement to properly space themselves from one another as they travel towards the vehicle 602 to retrieve it. Advantageously, the system described herein saves time because the z-shuttles 501, 502 can properly space themselves from one another during transit from the x-shuttle 401 to the vehicle 601. Thus, the z-shuttles 501, 502 will be properly spaced by the time they reach the vehicle 601 and will not waste time locating the vehicle's tires or spacing themselves properly.
After parking the vehicle in the entry bay 202 (
After the spacing between the vehicle's tires has been measured, the vehicle 601 is transported to the appropriate floor in the vehicle elevator 206. Preferably, an automated computer system will calculate the destination parking space 322 (
While the vehicle is in transit to the appropriate floor, an x-shuttle 312 (
As the z-shuttles 501, 502 travel underneath the vehicle 601, the z-shuttles 501, 502 in some embodiments will use their sensors 521 to respectively locate or confirm the location of the front tires 602 and rear tires 604 of the vehicle 601. In other embodiments, the z-shuttles will position themselves inside the vehicle elevator 306 with respect to a fixed scale such as a ruler. To properly position themselves in the vehicle elevator 306, the z-shuttles 501, 502 preferably utilize the tire location and spacing information previously measured for the vehicle 601 to assist them in locating the vehicle's tires 602, 604.
After positioning themselves at the front tires 602 and rear tires 604, respectively, the front z-shuttle 501 and the rear z-shuttle 502 will extend their retractable members 506-513 as depicted in
In one embodiment, the rear retractable members 506, 507 (
Similarly, the rear retractable members 510, 511 (
In alternate embodiments, both the front retractable members 508, 509 and the rear retractable members 506, 507 of the z-shuttle 501 are mounted on mobile platforms. In these embodiments, the front retractable members 508, 509 and the rear retractable members 506, 507 can simultaneously move towards one another to lift and grip the vehicle's tire. Likewise, the front retractable members 508, 509 and the rear retractable members 506, 507 can simultaneously move away from one another to lower the vehicle's tires.
Once the tires are firmly gripped and resting on the wing-like surfaces 506a-513a of retractable members 506-513, the z-shuttles 501, 502 will transport the vehicle 601 to the x-shuttle 401, as shown in
Once the x-shuttle 401 is aligned with the destination parking space 322, the z-shuttles 501, 502 will transport the vehicle 601 to the destination parking space 322. In some embodiments, vehicles that obstruct the destination parking space 322 can be moved by other z-shuttles or other means.
After the z-shuttles 501, 502 have positioned the vehicle 601 in the destination parking space 322, the rear retractable members 506, 507, 510, 511 move towards the rear of the vehicle, thus allowing the vehicle's tires to slide off of wing-like surfaces 508a, 509a, 512a, 513a and onto the floor of the destination parking space 322. The retractable members 506-513 are then retracted to the center of the z-shuttles 501, 502 and the z-shuttles 501, 502 return to the x-shuttle 401 to await the retrieval of another vehicle.
Vehicle Retrieval
The process for retrieving a vehicle from a stored parking space 322 (
In alternative embodiments, the floors of the automated parking garage 100 comprise a shelving system with horizontal support beams for storing the vehicles. The beams are spaced adequately so the tires of the stored vehicles will be supported when the vehicle is stored in a parking space 322 (
In related embodiments, an automated parking garage 100 may comprise a series of solid floors similar to a conventional garage, wherein each floor contains a shelving system that allows for multiple vehicles to be stacked on each floor. In such embodiments, the z-shuttles may advantageously lower or raise vehicles through hydraulic or other lift means. Alternatively, separate lift means may be provided to raise and lower the vehicles for placement on the shelving system.
In alternative embodiments, the entry/exit bays 202, 204 (
In a related embodiment, a pair of z-shuttles 501, 502 resides in each entry/exit bay 202, 204. This pair of z-shuttles can utilize its sensors 521 to measure the location and spacing of a vehicle's tires before placing the vehicle into the vehicle elevator 206, 208. As such, no additional sensors need be installed in the entry/exit bays 202, 204.
Accordingly, while the invention has been described with reference to the structures and processes disclosed, it is not confined to the details set forth, but is intended to cover such modifications or changes as may fall within the scope of the following claims.
This application claims priority to U.S. provisional application No. 61/103,087, filed Oct. 6, 2008, which is incorporated herein by reference.
Number | Date | Country | |
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61103087 | Oct 2008 | US |