The present invention relates to a SiC junction field effect transistor (hereinafter referred to as a “SiC JFET”) formed using a silicon carbide (SiC) substrate and a SiC complementary junction field effect transistor (hereinafter referred to as a “SiC complementary JFET”) formed using the SiC JFET and including an n-channel JFET and a p-channel JFET.
Currently, a semiconductor integrated circuit is mainly made of silicon (Si), and in an industrial field, there has been eagerly demanded an integrated circuit, e.g., for engine control in an automobile or an aircraft, monitoring of an automobile tire, or space electronics, which is impossible to be formed using Si and is operable at a high temperature of 200° C. or higher.
SiC has a bandgap about three times higher than that of Si, and therefore, an integrated circuit operable under a high-temperature environment of 500° C. or higher can be produced using SiC.
As an integrated circuit produced using a SiC substrate, for example, S. H. Ryu et al., IEEE Trans. Electron Devices, vol. 45 (1998), p. 45 (Non-Patent Document 1) discloses an integrated circuit formed using a complementary MOSFET. Moreover, Japanese Unexamined Patent Publication No. 2011-166025 (Patent Document 1) discloses a complementary JFET configured such that an n-channel JFET and a p-channel JFET are insulated and separated from each other by a semi-insulating SiC layer.
However, in the complementary MOSFET disclosed in Non-Patent Document 1, high-density defect or charge is present at an interface between a SiC substrate and a gate oxide film, which leads to a problem that a threshold voltage greatly changes according to a temperature and stable operation cannot be performed. Moreover, there is also a problem that the gate oxide film is degraded due to a high temperature.
The complementary JFET disclosed in Patent Document 1 has such a structure that the n-channel JFET and the p-channel JFET are insulated and separated from each other by the intrinsic SiC layer formed by a hot-wall CVD method, and a trench formation process, an embedding and growing process, and a polishing process for surface flattening need to be finely repeated, which leads to a problem that a production process is extremely complicated.
So far, studies on the integrated circuit using the SiC board have been reported, but only operation under a high temperature has been confirmed. Any of these studies fails to solve the problems such as unstable operation at a high temperature and a difficulty in production of a complementary logic circuit, and such an integrated circuit is not yet put into practical use.
The present invention has been made in view of the above-described problems, and a main object thereof is to provide a SiC junction field effect transistor which is stably operable at a high temperature and from which a complementary JFET can be easily produced.
A SiC junction field effect transistor according to the present invention includes a SiC substrate, a first conductivity type channel region formed in the principal surface of the SiC substrate, a second conductivity type embedded gate region formed below the channel region on the principal surface side in the SiC substrate, and first conductivity type source region and drain region formed with the channel region interposed therebetween in the principal surface of the SiC substrate.
A SiC complementary junction field effect transistor according to the present invention includes an n-channel junction field effect transistor and a p-channel junction field effect transistor in a SiC substrate, each of the n-channel junction field effect transistor and the p-channel junction field effect transistor is the normally-off SiC junction field effect transistor, and the n-channel junction field effect transistor and the p-channel junction field effect transistor are formed apart from each other with electrically insulated from each other in the SiC substrate.
Another SiC junction field effect transistor according to the present invention includes a SiC substrate, a first conductivity type embedded channel region formed apart downward from the principal surface of the SiC substrate, a second conductivity type embedded gate region formed below the embedded channel region, and first conductivity type source region and drain region formed with the embedded channel region interposed therebetween in the principal surface of the SiC substrate.
According to the present invention, the SiC junction field effect transistor which is stably operable at a high temperature and from which the complementary JFET can be easily produced can be provided.
The applicant(s) of the present application has disclosed, in the specification of the previously-filed application (Japanese Unexamined Patent Publication No. 2017-212397), the structure of a SiC JFET operating in a normally-off state over a broad gate voltage range.
As shown in
In the case of an n-channel SiC JFET, the threshold voltage Vth of the SiC JFET having the configured described above can be expressed using a model for analyzing a depletion layer at a semiconductor pn junction by Expression (1) below. Note that the threshold voltage Vth of a p-channel SiC JFET can also be expressed by a similar expression.
where k is a Boltzmann constant, n is the electron density of the embedded channel region 111, p is the hole density of the gate region 114, ni is an intrinsic carrier density, q is an electron charge, εs is the dielectric constant of SiC, N is the impurity density of the embedded channel region 111, and a is the thickness of the embedded channel region 111 immediately below the gate region 114.
As shown in Expression (1), the threshold voltage Vth of the SiC JFET can be controlled by adjustment of the impurity density N and thickness a of the embedded channel region 111 immediately below the gate region 114. Moreover, the impurity density N and thickness a of the embedded channel region 111 are set to predetermined values such that the threshold voltage Vth becomes a positive value, and in this manner, a normally-off SiC JFET can be provided.
A SiC complementary JFET including the normally-off n-channel SiC JFET and p-channel SiC JFET can be easily manufactured in such a manner that the embedded channel region 111, gate region 114, source region 112, and drain region 113 having different conductivity types are formed in the same SiC substrate 110 by ion implantation.
In order to obtain a target threshold voltage Vth, ion implantation conditions (dose amount and acceleration energy) were set such that the impurity density N and thickness a of the embedded channel region 111 are the predetermined values. Here, phosphorus (P) was used as an impurity for the n-type embedded channel region 111, and aluminum (Al) was used as an impurity for the p+-type gate region 114.
In the ion implantation, in a case where a dopant such as P or Al is implanted as an ion beam along a particular crystal direction of the SiC substrate, a channeling phenomenon occurs, in which an implanted atom reaches a deeper position as compared to a case where the dopant is not along the crystal direction. This channeling phenomenon influences the profile of the impurity density.
A method for reducing the influence of the channeling phenomenon includes a method in which the angle of the ion implantation to the SiC substrate is slightly inclined. However, even if such a method is employed, it is difficult for more implanted atoms to reach a position deeper than the peak of the profile of the impurity density.
As shown in
As described above, actual impurity density N and thickness a of the embedded channel region 111 greatly deviate from the design values, and for this reason, when the structure of the SiC JFET is designed, it is difficult to control the threshold voltage Vth of the SiC JFET as designed.
The inventor(s) et al. of the present application have devised a structure having no influence of the channeling phenomenon on the profile of the impurity density of the embedded channel region 111 even when the embedded channel region 111 and the gate region 114 are formed by the ion implantation, and have arrived at the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. Note that the present invention is not limited to the embodiments below. Moreover, changes can be made as necessary without departing from a scope in which the effects of the present invention are produced.
As shown in
Here, the impurity density of the channel region 11 is set lower than the impurity density of the embedded gate region 14. Moreover, all the channel region 11, the embedded gate region 14, the source region 12, and the drain region 13 are formed of ion-implanted layers.
As shown in
Note that in the n-channel SiC JFET shown in
Note that a p-channel SiC JFET can be formed in such a manner that the channel region 11 is changed to a p-type, the embedded gate region 14 is changed to an n+-type, the source region 12 and the drain region 13 are changed to a p+-type, and the gate contact region 15 is changed to an n+-type.
In the case of the n-channel SiC JFET, the threshold voltage Vth of the SiC JFET in the present embodiment can be expressed by Expression (2) below when the impurity density of the channel region 11 is ND, the impurity density of the embedded gate region 14 is NA, and the thickness of the channel region 11 is a:
where k is a Boltzmann constant, n is the electron density of the channel region 11, p is the hole density of the embedded gate region 14, ni is an intrinsic carrier density, q is an electron charge, and εs is the dielectric constant of SiC. Note that the threshold voltage Vth of the p-channel SiC JFET can also be expressed by a similar expression.
In the SiC JFET in the present embodiment, the P+-type embedded gate region 14 is formed below the n-type channel region 11. However, since the embedded gate region 14 is formed of the ion-implanted layer, the impurity density ND of the embedded gate region 14 is difficult to be a high density. For this reason, Expression (2) above is an expression in consideration of a case where a difference between the impurity density ND of the channel region 11 and the impurity density NA of the embedded gate region 14 is not so great, and in a case of ND<<NA, the threshold voltage Vth can be obtained using Expression (1) above.
As shown in Expression (2), the threshold voltage Vth of the SiC JFET can be controlled by adjustment of the impurity density ND and thickness a of the channel region 11 and the impurity density NA of the embedded gate region 14. Moreover, the impurity density ND and thickness a of the channel region 11 and the impurity density NA of the embedded gate region 14 are set to predetermined values such that the threshold voltage Vth becomes a positive value, and in this manner, a normally-off SiC JFET can be provided.
In order to obtain a target threshold voltage Vth, ion implantation conditions (dose amount and acceleration energy) were set such that the impurity density ND and thickness a of the channel region 11 and the impurity density NA of the embedded gate region 14 are the predetermined values. Here, phosphorus (P) was used as an impurity for the n-type channel region 11, and aluminum (Al) was used as an impurity for the p+-type embedded gate region 14.
As shown in
Note that
According to the present embodiment, the embedded gate region 14 is formed below the channel region 11 so that even in a case where the channel region 11 and the embedded gate region 14 are formed of the ion-implanted layers, the threshold voltage Vth of the SiC JFET can be controlled as designed without influence of a channeling phenomenon. Thus, a SiC JFET stably operable at a high temperature can be provided. Moreover, since all the channel region 11, the embedded gate region 14, the source region 12, and the drain region 13 are formed of the ion-implanted layers, a complementary JFET can be easily produced in the same SiC substrate 10.
Impurity: P, Total Dose Amount: 1.57×1013 cm−2, Acceleration Energy: 10-170 keV (multiple implantation)
Impurity: Al, Total Dose Amount: 2.30×1013 cm−2, Acceleration Energy: 450-520 keV (multiple implantation)
Impurity: P, Total Dose Amount: 4.23×1015 cm−2, Acceleration Energy: 10-600 keV (multiple implantation)
In the n-channel SiC JFET produced under the above-described conditions, the impurity density of the channel region 11 was 5×1017 cm−3, the impurity density of the embedded gate region 14 was 1×1018 cm−3, and the thickness a of the channel region 11 was 281 nm.
As shown in
Impurity: Al, Total Dose Amount: 1.6×1013 cm−2, Acceleration Energy: 10-220keV (multiple implantation)
Impurity: P, Total Dose Amount: 2×1013 cm−2, Acceleration Energy: 600-650 keV (multiple implantation)
Impurity: Al, Total Dose Amount: 3.67×1015 cm−2, Acceleration Energy: 10-450 keV (multiple implantation)
In the p-channel SiC JFET produced under the above-described conditions, the impurity density of the channel region 11 was 5×1017 cm−3, the impurity density of the embedded gate region 14 was 1×1018 cm−3, and the thickness a of the channel region 11 was 281 nm.
As shown in
In the present embodiment, since all the channel region 11, the embedded gate region 14, the source region 12, and the drain region 13 are formed by ion implantation, the complementary JFET can be easily produced in the same SiC substrate 10. Moreover, since the n-channel JFET and the p-channel JFET are formed apart from each other in the semi-insulating SiC substrate 10, the n-channel JFET and the p-channel JFET can be easily electrically separated from each other. In addition, the impurity density ND and thickness a of the channel region 11 can be set by adjustment of the acceleration energy and the dose amount in the ion implantation, and therefore, a normally-off JFET can be easily formed.
In the present embodiment, the semi-insulating SiC substrate 10 may have high resistance to such an extent that the n-channel JFET and the p-channel JFET can be electrically separated from each other. For example, a SiC substrate 10 having a resistivity p of 109 Ωcm or more can be used.
The SiC complementary JFET in the present modification is configured such that the n-channel JFET and p-channel JFET of the structure shown in
As shown in
Note that even in a case where an n−-type low-concentration epitaxial layer is formed on the SiC substrate 10, a SiC complementary JFET having a similar configuration can be formed by changing the conductivity types of the well regions 21, 22.
In the SiC JFET in the first embodiment, the n-type (first conductivity type) channel region 11 is formed in the principal surface of the semi-insulating SiC substrate 10 as shown in
Note that as in the first embodiment, in the present embodiment, a p+-type (second conductivity type) embedded gate region 14 is formed below the embedded channel region 11, and n+-type (first conductivity type) source region 12 and drain region 13 are formed with the embedded channel region 11 interposed therebetween in the principal surface of the semi-insulating SiC substrate 10.
Moreover, a p+-type (second conductivity type) gate contact region 15 is formed at a position apart from the source region 12 and the drain region 13 in the principal surface of the semi-insulating SiC substrate 10, and the embedded gate region 14 extends to immediately below the gate contact region 15 and is connected to the gate contact region 15.
In a case where the channel region 11 is formed in the principal surface of the SiC substrate 10, if there is a charge in the surface of the SiC substrate 10, a depletion layer in the channel region 11 may be unintentionally extended when a voltage is applied to the embedded gate region 14, and for this reason, a threshold voltage Vth cannot be controlled as designed. In the present embodiment, since the embedded channel region 11 is formed at the position apart downward from the principal surface of the SiC substrate 10, variation in the threshold voltage Vth due to influence of the charge in the surface of the SiC substrate 10 can be reduced.
Here, the depth of the embedded channel region 11 from the principal surface of the SiC substrate 10 may be determined as necessary according to the amount of charge in the surface of the SiC substrate 10. Typically, the embedded channel region 11 may be formed at a position 3 to 500 nm lower than the principal surface of the SiC substrate 10, more preferably 20 to 300 nm lower than the principal surface. If the embedded channel region 11 is formed at a position less than 3 nm lower than the principal surface of the SiC substrate 10, it is difficult to avoid the influence of the charge in the surface of the SiC substrate 10. If the embedded channel region 11 is formed at a position more than 500 nm lower than the principal surface of the SiC substrate 10, the embedded gate region 14 needs to be formed at a deeper position, which leads to an increase in an energy in ion implantation and a cost.
As in the first embodiment, in the present embodiment, the embedded gate region 14 is formed below the embedded channel region 11, and therefore, even if the embedded channel region 11 and the embedded gate region 14 are formed of ion-implanted layers, the threshold voltage Vth of the SiC JFET can be controlled as designed without influence of a channeling phenomenon. Thus, a SiC JFET stably operable at a high temperature can be provided. Note that the impurity density of the embedded channel region 11 is preferably set lower than the impurity density of the embedded gate region 14.
All the embedded channel region 11, the embedded gate region 14, the source region 12, and the drain region 13 are preferably formed of the ion-implanted layers. With this configuration, a complementary JFET can be easily produced in the same SiC substrate 10.
The threshold voltage Vth of the SiC JFET can be controlled by adjustment of the impurity density ND and thickness a of the embedded channel region 11 and the impurity density NA of the embedded gate region 14. Moreover, the impurity density ND and thickness a of the embedded channel region 11 and the impurity density NA of the embedded gate region 14 are set to predetermined values such that the threshold voltage Vth becomes a positive value, and in this manner, a normally-off SiC JFET can be provided.
As shown in
In the present embodiment, since all the embedded channel region 11, the embedded gate region 14, the source region 12, and the drain region 13 are formed by ion implantation, the complementary JFET can be easily produced in the same SiC substrate 10. Moreover, since the n-channel JFET and the p-channel JFET are formed apart from each other in the semi-insulating SiC substrate 10, the n-channel JFET and the p-channel JFET can be easily electrically separated from each other. In addition, the impurity density ND and thickness a of the channel region 11 can be set by adjustment of an acceleration energy and a dose amount in the ion implantation, and therefore, a normally-off JFET can be easily formed.
In the present embodiment, the semi-insulating SiC substrate 10 may have high resistance to such an extent that the n-channel JFET and the p-channel JFET can be electrically separated from each other. For example, a SiC substrate 10 having a resistivity p of 109 Ωcm or more can be used.
As shown in
Note that even in a case where an n−-type low-concentration epitaxial layer is formed on the SiC substrate 10, a SiC complementary JFET having a similar configuration can be formed by changing the conductivity types of the well regions 21, 22.
The SiC JFET in the present modification is configured such that in the SiC JFET shown in
With this configuration, the depletion layer in the embedded channel region 11 is controlled by the paired embedded gate region 14 and surface gate region 16 formed on both sides of the embedded channel region 11, and therefore, as compared to the single gate structure shown in
Note that in the present modification, in order to apply a gate voltage to both the embedded gate region 14 and the surface gate region 16, the surface gate region 16 is preferably connected to the gate contact region 15 via, e.g., wiring. As shown in
Note that in the present modification, the impurity density of the surface gate region 16 is preferably set lower than the impurity density of the embedded gate region 14. Thus, even if the surface gate region 16 is formed of an ion-implanted layer, the threshold voltage Vth of the SiC JFET can be controlled as designed with almost no influence of a channeling phenomenon on the embedded channel region 11.
The SiC complementary JFET having the structure shown in
The present invention has been described above with reference to the preferred embodiments, but the present invention is not limited to such description and various changes can be made thereto, needless to say.
For example, in the above-described embodiments, the example where the SiC complementary JFET is applied to the inverter circuit has been described, but the SiC complementary JFET may be applied to other integrated circuits, needless to say.
The structures of the SiC complementary JFETs shown in
The SiC JFETs in the above-described embodiments can be applied not only to the normally-off type but also a normally-on type, needless to say.
In the above-described embodiments, the example where the impurity density ND of the channel region 11 or the embedded channel region 11 is set lower than the impurity density NA of the embedded gate region 14 has been described, but both these regions may have a similar density.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-112930 | Jul 2022 | JP | national |
This is a continuation of International Application No. PCT/JP2023/025890 filed on Jul. 13, 2023, which claims priority to Japanese Patent Application No. 2022-112930 filed on Jul. 14, 2022. The entire disclosures of these applications are incorporated by reference herein.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/JP2023/025890 | Jul 2023 | WO |
| Child | 18976181 | US |