Side pocket mandrel

Information

  • Patent Grant
  • 6230812
  • Patent Number
    6,230,812
  • Date Filed
    Friday, May 1, 1998
    26 years ago
  • Date Issued
    Tuesday, May 15, 2001
    23 years ago
Abstract
A side pocket mandrel for providing a top entry electrical connection from a bottom location in the mandrel comprised of cylindrically shaped parts (119a-119g) connected end to end to form an elongated housing having an offset full opening bore where said housing has 1) a laterally offset upper recess (167) in communication with the full opening bore for receiving a well tool (117) moved laterally from the full opening bore, 2) a lower laterally offset pocket bore (125a, 125b) for receiving the well tool, 3) a laterally offset lower recess (127), 4) at least one laterally offset, longitudinally extending and separately located pipe bore (140) extending alongside of the offset pocket bore for connecting the upper recess to the lower recess, and 5) at least one outlet bore (168) extending between the upper recess and the housing's exterior.
Description




FIELD OF THE INVENTION




This invention relates to side pocket mandrels for use in well tubing strings or production tubing in a well bore. More particularly this invention relates to side pocket mandrels and methods of construction thereof for use in coupling one or more electrical conductors from a side pocket mandrel to the earth's surface for obtaining real time downhole measurements and data.




BACKGROUND OF THE INVENTION




Side pocket mandrels are typically installed in a string of production tubing in a well bore. The mandrel is provided with a full opening bore which is aligned with the bore of the production tubing and with a laterally offset side pocket bore which receives a side pocket well tool. Side pocket well tools can be passed through the production tubing and are retrievably seated in the side pocket bore to perform or to monitor operations in the well bore or production tubing. A side pocket well tool is retrievable and can be seated and recovered from the offset bore by use of a kickover tool, or similar tool. Side pocket well tools heretofore typically have included flow control devices, gas-lift devices, chemical injection devices and so forth, for use in conventional production operations.




In a typical construction, the side pocket mandrel has a mandrel body section with the full opening bore and the body section is connected to forged upper and lower body sections by butt welds. To latch a tool in an offset side pocket bore, a valve latching lug or clamp is located in the mandrel body to cooperate with the side pocket well tool. Welding usually requires that the assembly be heat treated to relieve stress.




In some instances, a desire has been expressed to have an single wire electrical take out from a side pocket mandrel for data transmission to the earth's surface. This can be difficult because of welding and heat treatment which can destroy or adversely affect any electrical components. Further, even when separately installed, a bottom located electrical take out is difficult because the wire is easily damaged when the production string is moved through a well bore.




In the present invention the system for manufacturing a side pocket mandrel and its construction permits an electrical takeout at the top of the mandrel and/or the bottom of the mandrel and permits installation of an inductive coupling device in the lower end of the mandrel.




One purpose of an electrical takeout on a side pocket tool is to monitor the pressure of the fluids over a period of time as a function of real time by connection of a downhole pressure measurement tool with an electrical conductor extending to the earth's surface for data transmission. In present systems to obtain a real time pressure measurement, a pressure gauge is attached to the exterior of the string of tubing. The gauge, the tubing and an attached electrical conductor wire are located in a well bore. Should a problem arise with the tool or for any other reason which might require removal of the tool, the well must be killed and the gauge retrieved with the string of tubing. Obviously, this is expensive and time consuming.




A proposed system, such as described in the OTC paper 5920, 1989 entitled “A Downhole Electrical Wet Connection System For Delivery and Retrieval of Monitoring Instruments by Wireline” uses a side pocket mandrel and pressure gauge with a downhole “wet connector” for coupling power to a tool and for read out of data. “Wet connectors” in a high pressure, corrosive environment ultimately corrode. In making up the connection, it is often difficult to make connections because of mud or debris in the well bore. Moreover, brine in the fluid causes electrical shorting of circuits. In short, an electrical wet connector is not reliable and this is particularly true over a period of time.




In another type of system known as a “Data Latch” system, a battery powered pressure gauge is installed in a mandrel which has a bypass. A wireline tool with an inductive coil is latched in the bore of the mandrel while permitting a fluid bypass. The inductive coil on the wireline tool couples to a magnetic coil in the mandrel for obtaining a read out of real time measurements. The system does not provide downhole power to the tool and battery failure requires killing the well and retrieving the tool with the well string.




Inductive coupling devices are difficult to construct for a downhole environment and yet are extremely desirable devices for downhole tools as a replacement for the above systems. Moreover, a system for real time measurement and monitoring of pressure, flow velocity, and temperature on a more or less permanent basis is highly desirable.




SUMMARY OF INVENTION




In the present invention a side pocket mandrel is an integral assembly with a lower end section, a side pocket housing section, and an upper takeout section where said sections are seelingly interconnected and define a full opening bore in alignment with a longitudinal axis of a production tubing. The side pocket housing section has a full opening bore and an offset side pocket bore which is laterally offset with respect to the full opening bore. The side pocket bore is constructed and arranged to receive a side pocket well tool with a tool inductive coupling member and includes a guide channel above the side pocket bore.




The assembly includes a side pocket inductive coupling member fixed in the lower end of the offset side pocket bore to receive the tool inductive coupling member and to provide an inductive coupling relationship so that electrical power can be provided to a well tool in the side pocket bore and data transmission can be made from the well tool to the side pocket inductive coupling member. The full opening bore in the side pocket housing section is continued through the lower end housing section by a tubular member which defines a chamber between the outer wall of the tubular member and the inner wall of the end housing section.




The side pocket induction coupling member has an electrical wire disposed in a pliable tubing conduit which extends into the chamber and through a longitudinal bore in the side pocket housing. The longitudinal bore in the side pocket housing is coupled by a tubular longitudinally extending pipe member to a take out bore in the upper take out section. The tubing conduit extends through the pipe member and the take out bore and is connected to an electrical pressure connector at the upper end of the side pocket mandrel.




In assembly, the tubing conduit in the side pocket mandrel and the connected side pocket inductive coupling member are jointly shifted to move the side pocket inductor coupling member into the side pocket offset bore while moving the tubing conduit exterior to the take out housing. When the tubing conduit is exterior to the take out housing, the electrical pressure connector can be connected up to the tubing conduit. Then the tubing conduit and the connected side pocket inductive coupling member are jointly shifted to a position where the electrical pressure connector is pressure connected in the take out housing and the inductive coupling member is located in its operative position in the side pocket bore. The electrical connector is enclosed in a chamber by a tubular member which is located in the lower housing section. A threaded end member is sealingly attaches to the lower housing section and provides a continuation of the full opening bore with the tubular member.




The various sections of the side pocket mandrel can be connected by welds which can be heat treated independently of installation of the inductive coupling member so that the coupling member is not adversely affected by a heat treatment. In forming the welded joints, the adjacent ends to be welded are provided with an exterior welding chamfer and internal wall recesses. When welded together, the mating recesses provide a full flushing recess at each welded connection.











DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic view in cross-section through a well bore containing a production packer and a side pocket mandrel with a pressure group;





FIG. 2

is a schematic view of a pressure gauge which can be utilized with the present invention;





FIG. 3

is a view in longitudinal cross-section through the side pocket mandrel and housing using an inductive coupling probe member and an upper electrical take out;





FIG. 4

is a view in cross-section taken along line


4





4


of

FIG. 3

;





FIG. 5

is a perspective view of the side pocket housing part of the present invention;





FIG. 6

is a view in cross-section taken along line


6





6


of

FIG. 3

;





FIG. 7

is a view in cross-section taken along line


7





7


of

FIG. 3

;





FIG. 8

is a view in cross-section taken along line


8





8


of

FIG. 3

;





FIG. 9

is a view in partial longitudinal cross-section through a pressure coupling at the upper electrical take out;





FIGS. 10-15

are schematic views in longitudinal cross-section to illustrate one form of construction of a side pocket mandrel embodying the present invention;





FIG. 16

is a view in partial cross-section of a flow meter which can be utilized with the present invention;





FIG. 17

is a view in partial cross-section through another form of the present invention;





FIG. 18

is a transverse cross-section to illustrate another form of the present invention; and





FIG. 19

is a schematic view of another form of the invention.




FIG.


20


A-

FIG. 20D

are end to end views in partial cross section of a welded form of the tool;





FIG. 21

is an enlarged partial view in cross section illustrating a detail of the present invention;





FIG. 22

is a view in cross section taken along line


22





22


of

FIG. 20A

(lines may be omitted for clarity of presentation);





FIG. 23

is a view in cross section taken along line


23





23


of

FIG. 20A

(lines may be omitted for clarity of presentation);





FIG. 24

is a view in cross section taken along line


24





24


of

FIG. 20C

(lines may be omitted for clarity of presentation);





FIG. 25

is a view in cross section taken along line


25





25


of

FIG. 20C

(lines may be omitted for clarity of presentation);





FIG. 26

is a view in cross section taken along line


26





26


of

FIG. 20D

(lines may be omitted for clarity of presentation);





FIG. 27

is a partial view in cross-section of the connection at the top part;





FIG. 28

is a partial view in cross-section of the inductive coupler position relative to the conduit position in an assembly mode; and





FIG. 29

is a partial view in cross-section of the top part when the inductive coupler is in the position shown in FIG.


28


.











DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

, a well bore is illustrated schematically where a well bore


10


transverses earth formations and where a liner


11


is cemented in place. Production fluids are produced through perforations


12


in the well liner and direct through a tail pipe on a production packer


13


to a string of tubing


14


for travel to the earth's surface. Along the length of the string of tubing are one or more side pocket mandrels


15


which are constructed and arranged according the present invention to internally receive a retrievable side pocket well tool such as a pressure gauge


16


(shown in FIG.


2


). The pressure gauge


16


, when installed in a side pocket mandrel


15


, has an inductive coupling member positioned relative to an inductive coupling member in the side pocket mandrel


15


to be inductively powered and to passively transmit pressure data from the pressure gauge to the inductive coupling member in the side pocket mandrel. Other side pocket devices can be employed where data or control functions are transmitted from the earth's surface to a downhole tool. The inductive coupling member in the side pocket mandrel is connected by an upper electrical takeout at


17


to a conductor cable


18


in an external conduit which extends to the surface of the earth for a surface read out and recording of the downhole data on a real time basis.




Referring now to

FIG. 2

, the pressure gauge


16


is sized for insertion through a string of tubing on the end of a wire line cable. A wire line cable with a side pocket positioning device (not shown) is attached to the well tool by a conventional releasable coupler


19


. A typical O.D. of the pressure gauge is 1.5 inches or less. The tool contains an electronics section


20


for electrically processing and powering the instrumentation, a temperature sensor section


21


for sensing temperature and a pressure sensor section


22


for sensing pressure or flow. An opening


25


admits pressure to the pressure sensors in the pressure sensor section


22


. At the lower end of the tool is an inductive coupler section


27


with a socket member


28


.




Referring now to

FIG. 3

, a side pocket mandrel


15


is illustrated as interconnected between adjacent tubing pup joints or sections


14


A and


14


B of a string of tubing or production tubing


14


so as to form a part of the string of tubing.




The side pocket mandrel


15


is generally an elongated cylindrically shaped member formed by four sections or parts comprising, from top to bottom, respectively, an upper takeout housing part


36


, a body pipe part


38


, a side pocket housing part


40


, and a lower housing part


42


. Each mandrel part


36


,


38


,


40


,


42


respectively has aligned full opening bores


36


A,


38


A,


40


A, and


42


A which are equal or larger than the bore of the production tubing


14


. The full opening bores extend through the length of mandrel


15


so that the mandrel


15


has an effective full opening bore. The effective full opening bore permits wireline side pocket well tools and other small diameter tools to pass through mandrel


15


to locations below and in the mandrel


15


.




In the side pocket housing part


40


, a side pocket bore


40


B is located generally parallel to and laterally offset from the full opening bore


40


A. The side pocket bore


40


B is sized to receive a pressure gauge


16


or other side pocket tool. The bores


40


A and


40


B may be more clearly seen in the cross-section of the housing part


40


as illustrated in FIG.


4


.




Referring to FIG.


3


and

FIG. 5

, the configuration of the side pocket housing part


40


may best be understood from a description of its manufacture. A cylindrical bar stock is drilled to form the longitudinal bores


40


A and


40


B. One end of the bar stock is threaded at


40


C for attachment to the lower housing part


42


. The section of the bar stock above the length of the side pocket bore


40


B is reduced in diameter and threaded at


40


D to provide for a threaded attachment to the body pipe part


38


. The diameter of the upper part of the bore


40


B is enlarged. A crescent shaped latch


40


E is located in the enlarged bore portion. Then the bar stock is cut away in a lengthwise direction between the bores


40


A and


40


B from the upper end of the housing part


40


to the thread at


40


D. The connecting material between the enlarged bore and the transverse cut away surface


40


H is cut away to define a generally “U” shaped longitudinally extending groove


40


F with the latch crescent


40


E. The upper end of the housing part


40


is provided with a beveled surface


40


G for selective operation of a kickover tool.




Extending lengthwise through the housing part


40


and offset from the side pocket bore


40


B and the full opening bore


40


A is a conduit bore


41


which is sized to pass an electrical conductor and conduit therethrough, (See FIG.


6


).




At the lower end of the side pocket bore


40


B are fluid bypass ports


40


J which are slots to place the bores


40


A and


40


B in fluid communication so that a well tool


16


can be received in the bore


40


B. Also disposed in the lower end of the bore


40


B is an inductive coupling probe member


45


. The coupling member


45


is attached to the lower end of the bore


40


B in a manner which will be described more completely in the description to follow and cooperates with a socket coupling member on a well tool.




The lower housing part


42


shown in

FIG. 3

may best be described by its manufacture. A cylindrical bar stock is machined to provide a bore


42


B with an internal thread for threaded attachment to the thread at


40


C on the housing part


40


. The bore


42


B terminates at a transverse end surface


42


C. The end of the bar stock is then machined to provide an internally threaded bore at


42


D to receive the threaded end of a tubing pup joint


14


B. An offset bore


42


E which is full opening is aligned with the bore


42


D. The internal end surface


42


C forms an abutment. The exterior of the lower housing part


42


can be beveled (see


42


F) for installation purposes in a well bore.




The lower end of the full opening bore


40


A in the side pocket housing part


40


is provided with a counterbore which is sized to receive a tubular protection housing


52


. The housing


52


defines the full opening bore


42


A and is retained in the counterbore by engagement with the end surface


42


C. It will be appreciated that the outer wall of the housing


52


and the inner wall of the bore


42


B define an enclosed chamber


53


where a tubular conduit


54


attached to the inductive coupling member


45


can be positioned and passed upwardly through the conduit bore


41


.




Again referring to

FIG. 3

, the upper body part


38


is a tubular member with an internal bore


38


A and an enlarged lower bore


38


B which is internally threaded at its lower end at


38


C. The lower end of the part


38


is threadedly coupled to the thread


40


D of the housing part


40


. When assembled, the bore


38


B receives the upper cut away portion of the housing part


40


, (See FIG.


6


).




The take out part


36


is made from a cylindrical bar stock and has a lower outer threaded section on a reduced diameter portion of the part


36


which threadedly receives the threaded bore of the part


38


for a complimentary fit. The central portion of the part


36


has an offset enlarged bore which receives a tubular deflector


36


B. The tubular deflector


36


B has guide means


36


C which guide a kickover tool for orientation relative to the offset pocket bore


40


B. The upper end of the part


36


has an offset internally threaded bore for threadedly receiving a tubing sub


14


A. The tubing sub


14


A engages the deflector


36


B which is locked in rotative position by a locking key


14


C, (See also FIG.


9


). The upper end of the part


36


has a recess


36


D in which a take out connector


56


is located. The takeout connector


56


has an extension conduit


54


A which is coupled to the connector or conduit


54


from the inductive coupling member


45


at a well connection


54


C. In the open space between downwardly facing shoulder on the part


36


and the upper surface of the part


40


, a tubular pipe member


41


A extends longitudinally between the bore


41


(FIG.


4


)in the part


40


and a bore


41


B in the part


36


(FIG.


9


). The pipe member


41


A protects and encloses the tubular conduit


54


with respect to the open space.




The threaded joints between parts


36


,


38


,


40


, and


42


are sealed.




Referring now to

FIGS. 10-15

and one form of manufacture of the mandrels


15


of the present invention, after the parts


36


,


38


,


40


,


42


are machined as described, the assembly begins with part


40


(

FIG. 10

) with respect to the upper housing part


36


, the deflector


36


B is inserted and positioned in the part


36


and the tubing joint


14


A attached thereby to form a subassembly


60


. The pipe part


38


is threadedly connected to the side pocket part


40


. The subassembly


60


is then threadedly connected to the part


38


and the bores


41


B and


41


are aligned. The pipe


41


A is inserted through the bore


41


B and seats in a counterbore in the bore


41


in the side pocket part


40


. (FIG.


11


). Next, the inductive coupling member


45


is inserted into the side pocket bore


42


A to a location above the lower end


61


of the side pocket bore


42


A. The inductive coupler


45


is attached to a metal pliable tubular conduit


43


which passes through a seat


63


and lock nuts


63


. The conduit


43


extends downwardly from the inductive coupler


45


and is curved in a “U” shape to extend upwardly through the bore


41


, the pipe conduit


41


A and the bore


41


B to a location above the upper end of the upper housing part


38


. The extension of the conduit


43


above the upper end


65


of the part


38


is about the same as the distance the coupling member


45


is located up above the lower end


61


of the side pocket bore


42


A. A single wire conductor is disposed within the conduit


43


for data communication purposes. At the upper end of the conduit


43


, the single wire connector is coupled to a pressure sealing device such as a “Kemlon” connector


66


. The connector


66


is welded or bonded to the conduit


34


(See


54


C,

FIG. 9

) while the single wire conductor is attached to a coupling pin on the connector


66


. A tubular lock nut


68


(See

FIG. 9

) is slid over the end of the connector


66


. The connector and the inductive coupling member


45


are simultaneously lowered to a position where the inductive coupling member


45


is in the lower end of the side pocket bore


42


A of the part


40


and the lock nut


68


is threadedly coupled to a threaded bore in the part


36


to lock the connector


66


and the pipe


41


B in a fixed position. (See FIG.


13


). The inductive coupling member


45


at the lower end of the side pocket bore


42


A is secured to the seat


62


by the attachment nuts


63


, (See FIG.


17


). Next, the protective sleeve


52


is inserted into the side pocket part


40


and the lower housing part


42


is threadedly attached to the side pocket part


40


to enclose the conduit


43


in the chamber


33


. The sleeve


52


fixes the seat


62


relative to the side pocket part


40


. The side pocket mandrel can be thus constructed and assembled without requiring any heat treatment.




While threaded and sealed connections are suitable in some instances there is a reluctance to utilize a side pocket mandrel which is not welded pressure tight. As shown in

FIG. 9

, the threaded parts are provided with outer annular weld grooves


70


adjacent to the facing connections. With this arrangement the cylindrical configuration can be easily welded at the junction of the facing connection without requiring heat treatment.




Referring now to

FIG. 16

a side pocket mandrel


15


is illustrated with a flowmeter


72


in the side pocket bore


42


A. The flowmeter


72


may be of the type illustrated in U.S. Pat. No. 5,463,903 issued Nov. 7, 1995. The flowmeter


72


has an inductive coupling socket


74


while seats on an inductive coupling probe member


45


. The flowmeter


70


is attached to a latching mechanism


78


which is conventional. Thus, use of a flowmeter can be made in a side pocket mandrel.




Referring now to

FIG. 17

, the inductive coupling member


45


is slidably received in the lower end of the side pocket bore


42


A, the coupling member


45


has a tapered seat portion


78


which seats in a ring member seat


62


. The protective pipe


52


has a reduced diameter section


80


located so as to engage and fix the ring member seat


62


relative to the offset pocket bore


42


A. In

FIG. 17

the conduit


54


includes a “Y” connection


82


which permits a conductor wire conduit


84


to be connected to a pressure connector


56


and thus provide continuity to a lower side pocket mandrel installation.




Referring now to

FIG. 18

, a side pocket mandrel can have side by side offset pocket bores


86


,


88


for respectively different well tools such as a pressure temperature gauge tool and a flowmeter tool or two pressure gauges. The bores


86


,


88


are offset from a full opening bore


90


. The electrical conduits for the well tools can be combined with a “Y” connection similar to that described with respect to FIG.


17


and passed through a single bore


92


. Alternately, a second bore


94


(shown in dashed line) can be provided. Similarly, the take out housing can be modified to have an internal or external “Y” connector or two electrical take-outs. It will also be appreciated that more than one electrical wire can be utilized with the present invention.




With respect to use of the side pocket mandrel with inductive coupling well tools and data transmission, reference is made to U.S. patent application Ser. No. 08/114,059 filed Oct. 23, 1993, now U.S. Pat. No. 5,457,988, and to U.S. patent application Ser. No. 08,358,704, filed Dec. 19, 1994, now U.S. Pat. No. 5,455,573, issued Oct. 3, 1995.




In another form of construction, instead of threaded connectors between the parts (for example, as shown in

FIG. 19

) parts


36


,


38


and


40


can be butt welded at locations


100


,


102


and


104


. The lower end


106


has a cylindrical section


106


A which can be threaded into an open end on the lower part


42


so that an offset bore


106


B aligns with the fill opening bore


40


A through the mandrel. An end wall


106


C can be provided with a connector bore as described with respect to FIG.


17


.




With the forgoing system, it will be appreciated that a single wire conduit system can be utilized with multiple side pocket mandrels where conventional electrical accessing protocols can be used to address and control individual tools or units in a respective side pocket mandrel.




Referring now to

FIGS. 20A-20D

, a preferred mode of a side pocket mandrel


115


is illustrated from a bottom end in

FIG. 20A

to a top end in

FIG. 20D

for connection in a string of tubing or production tubing


14


so as to form part of the string of tubing. In FIGS.


20


A and

FIG. 20B

a retrievable pressure gauge


117


is illustrated within the side pocket mandrel and also separately to the right of the side pocket mandrel.




The side pocket mandrel


115


is generally an elongated cylindrically shaped member formed by a number of sections or parts


119




a-




119




g


. These various parts


119


(


a-g


) are made in various lengths for manufacturing and assembly. As will be apparent from the disclosure to follow, the parts are simple to construct and assemble for alignment of the various bores.




The lowermost housing part


119




a


( see

FIG. 20A

,

FIG. 21

,

FIG. 22

) is cylindrical in cross section and is connectable to a string of pipe or tubing


14


and has an offset full opening bore


121


which is in alignment with the bore of the tubing


14


. An enlarged bore


122


in the upper end of the housing part


119




a


has an internal thread


123


which threadedly and seingly couples to an external thread


124


on a connector housing


119




b.


The bore


122


is located about a central axis for the housing part


119




a.






The connector housing part


119




b


has a side by side located offset pocket bore


125


and a full opening bore


121




a.


The full opening bore


121




a


has an enlarged bore portion


126




a


to receive a tubular protection member


126


which has a full opening bore


121




b


and which extends to a juncture proximate to the bottom surface of the enlarged bore


122


. The tubular protection member


126


effectively provides a chamber


127


within the enlarged bore


122


. The housing part


119




b


also has a lengthwise extending bore


140


which aligns with a bore in a plate member


132


for passage of a tubular line conduit as win be explained hereinafter. The upper end of the housing part


119




b


has an exterior chamfered edge


129


for exterior welding and an interior recess


130


in the wall for fluid access. Prom the forgoing description, it can be seen that the housing part


119




a


and the housing part


119




b


are easily machined and connectable.




Disposed in the offset pocket bore


125


of the housing part


119




b


is an inductive coupling member


45


with an upwardly extending probe


45




a


which is centered in the bore


125


. The lower end of the coupling member


45


has a tapered surface to seat in a tapered surface of an opening in the plate member


132


. The plate member


132


is semi circular (see

FIG. 22

)and is bolted by bolts


134


to the housing part


119




b


. A nut connection


135


attaches the coupling member


45


to the plate member


132


. The coupling member


45


has a flexible tubular line


43


for an electrical conductor and the tubing line


43


is containable within the chamber


127


and can pass between the wall of the protection member


126


and the wall of the bore


122


before passing into the opening in the plate member


132


and through the longitudinally extending bore


140


in the part


119




b


to extend to the upper end of the side pocket mandrel. The flexibility of the tubular line member


43


and the capacity of the chamber


127


to contain the tubular line member


43


assists in the assembly as will hereinafter be more apparent.




Connecting part


119




c


is cylindrical with three longitudinally bored openings to define the full opening bore


121




b


, the side pocket bore


125




a


and the a bore (not shown) for the tubular line


43


which is aligned with the tubular member bore


140


in the part


119




b


and with the opening in the plate member


132


. As can be appreciated, the machining of this part


119




c


is straightforward in drilling three holes. The ends of the connecting part


119




c


are provided with exterior chamfered bevels and interior wall recesses as discussed before so that the parts


119




b


and


119




c


and the parts


119




c


and


119




d


can be aligned and welded to one another while leaving interior wash out pockets


142


at the welded joints. A washout pocket provides a clear opening fluid access between the full opening bore and the side pocket bore. As shown in

FIG. 21

, the washout pocket is located at the bottom of the side pocket bore


125




a


which is the location for the coupling member


45


.




The connecting part


119




d


(

FIG. 20B

) is similar to connecting part


119




c


with a full opening bore


121




c


, a side pocket bore


125




c


and a tubular member bore (not shown) except at the upper end of the offset pocket bore


125




b


, internal latching recesses


144


are provided for the side pocket tool. The tubular member bore is aligned with the tubular member bore


140


.




As shown in

FIGS. 20A and 20B

, a side pocket tool


117


such as a pressure and temperature gauge is sized to be retrievable received in and retrieved from the side pocket bore. At the upper end of the tool


117


is a conventional latching mechanism for releasably coupling to the side pocket bore latch recess


144


. At the lower end of the tool


117


is an inductive coupling member with a socket


148


to receive the probe


45




a


in the side pocket bore. Pressure in the well bore is sensed by the tool


117


and transmitted to the earth's surface via an electrical conductor connected to the probe


45




a.






Connecting housing part


119




e


(

FIG. 20B

,

FIG. 20C

,

FIG. 23

) has a full opening bore


121




c


and a side pocket bore


125




c


where the full opening bore


121




c


and the side pocket bore


125




c


are connected to one another by an opening


152


defined by parallel walls


150


which are spaced apart by a distance equal to the diameter of the side pocket bore


125




c


. The opening


152


permits the tool


117


to enter the side pocket bore. To facilitate the entry of a tool the upper surfaces of the walls


150


are beveled at


154


. The part


119




e


has a connecting tubular member bore


140




b


which is sized to receive a tubular protection pipe


160


. In transverse alignment position with the connecting bore


140




b


is a second pipe bore


162


arranged so that the bore


140




c


and the bore


162


straddle the central axis for the side pocket bore


125




c


and are disposed slightly more toward the central axis of the part


119




e


. The bore


140




b


and the bore


162


respectively receive two pipe members


160


and


164


which provide a longitudinally extending parallel guide recess for guidance of the tool by the side kicker to position the tool for alignment in the side pocket bore. This is illustrated more clearly in FIG.


25


.




The part


119




f


(FIG.


20


C and

FIG. 20D

) is merely a tubular member which has beveled exterior ends with interior recesses for the washout function as described heretofore and defines an upper recess


167


which provides open communication with a full opening bore through the housing.




The top housing part


119




g


(

FIG. 20D

) is cylindrically shaped with an offset bore with a tubular deflector


36


B which provides a full opening bore


121




e


. The upper end of the housing part


119




g


has an offset bore which is threaded for connection to a string of tubing


14


. In the solid section of the part


119




g


is a blind bore


166


to receive the dummy alignment pipe


164


and a through bore


168


to align with the bore


140


for the tubular member


43


and to receive the upper end of the pipe member


160


. The upper end of the part


119




f


with the threaded bore


168


is shown and described with respect to FIG.


27


.




Referring now to

FIG. 27

, a partial detail in cross-section of the take out connection in the top head part


119




g


is illustrated and in

FIGS. 28 and 29

, upper and lower portions of the mandrel are shown in partial cross-section to illustrate a part of the assembly procedure.




In

FIG. 27

, the through bore


168


in the top part


119




g


receives the tubular electrical conduit member


43


containing the electrical conductor


43




c


which is connected to a “Kemlon” connector


172


. The “Kemlon” connector


172


has wrench flats


173


and a lower body portion


174


with a lower threaded bore


174




a


and a downwardly facing tapered seating seat which engages the upper end of the tubular conduit member


43


. A tubular connector member


175


together with an autoclave sealer cap


176


are slidably received on the end of the tubing member


43


when it is initially projected exterior to the top part


119




g


in assembly. The connector member


175


has wrench flats


177


and an external threaded portion


178


. The tubing member


43


projects through the connector member


175


and has an external left hand thread to receive a locking nut


179


. The body portion


174


has a lower bore portion with an internal thread which receives the nut


179


on the end of the tubular conduit


43


. The wrench flats


175


and


173


permit the body portion


174


to be threadedly connected to the connector member


175


and the end of the tube conduit


43


can be engaged with the beveled seat in the body portion


174


.




The upper end of the through bore


168


has an internal thread


180


to threadedly receive a tubular retainer


181


. Disposed between a shoulder on the tubular retainer and a shoulder in the through bore


168


is a recess which receives an annular copper ring


182


. The metal ring


182


is compressed when the retainer is threaded into the bore


168


to provide a fluid tight seal for the pressure connector.




Referring to FIG.


28


and

FIG. 29

, a portion of the assembly steps is illustrated. As shown in the drawings when the inductive coupling member


45


and the attached tubular conduit


43


are respectively moved upwardly in the side pocket bore


125


and the bore


140


(FIG.


28


), the tubular conduit


43


is located exterior of the through bore


168


in the top housing part


119




g


(FIG.


29


). When the end of the tubing conduit


43


is exterior to housing part


119




g


the autoclave cap


176


and the connector member


175


are located on the end of the tubing


43


. The copper sealing ring


182


is placed on the body portion


174


and the conductor wire in the tubing


43


is connected in the “Kemlon” connector. The body portion


174


is now held stationary and the connector member


175


is threadedly attached to the body portion


174


. The connected assembly is then lowered to a final position which also lowers the inductive coupling member


45


to a final position. The retainer


181


is slid over the body portion


174


and screwed into the top part


199




g


which provides a metal to metal seal


182


in the bore


168


. At the lower end of the side pocket mandrel, the inductive coupler


45


is attached to the plate


132


and the plate


132


is attached to the housing part.




From the forgoing description it can be appreciated that the side pocket mandrel is constructed principally from cylindrical shaped outer parts with bores where necessary to define a full opening bore through the parts, a offset pocket bore, and a tubular member bore for passage of a tubular member and having adjacent ends with exterior weld chamfers and interior wall recesses to provide fluid access openings between the full opening bore and the offset pocket bore. The simplicity of manufacture permits the alignment of access openings with adjacent parts and eliminates heat treating because the exterior welding can be accomplished with affecting the strength of the materials.




It will be apparent to those skilled in the art that various changes may be made in the invention without departing from the spirit and scope thereof and therefore the invention is not limited by that which is disclosed in the drawings and specifications but only as indicated in the appended claims.



Claims
  • 1. A side pocket mandrel for use with a tubing string in a well bore traversing earth formations including:an elongated side pocket housing having a full opening bore located along a longitudinal axis for said housing, said side pocket housing having (1) a laterally offset upper recess in open communication with said full opening bore for receiving a well tool moved laterally from said full opening bore, and (2) a lower laterally offset pocket bore in said housing for receiving said well tool; said side pocket housing having at least one laterally offset, longitudinally extending and separately located pipe bore extending through said side pocket housing alongside of said offset pocket bore for connecting said upper recess to a lower recess below said offset pocket bore; said side pocket housing having at least one longitudinally extending outlet bore extending between said upper recess and the exterior of the side pocket housing at its upper end; at least one pipe member extending through said upper recess between said outlet bore and said pipe bore; a communication coupling member disposed in the lower end of the pocket bore for communication with said well tool, said coupling member having a connecting electrical conduit extending into the lower recess and through the pipe bore and the pipe member to the outlet bore.
  • 2. The apparatus as set forth in claim 1 wherein said lower recess is within the body of the side pocket mandrel and further includinga tubular member disposed in the lower end of said housing and defining a portion of said full opening bore and enclosing said lower recess to define a chamber enclosing the portion of the electrical conduit disposed within said lower recess; and a pressure connector disposed in said outlet bore for coupling said electrical conduit to an external wire connector.
  • 3. The apparatus as set forth in claim 1 wherein said housing includes separate cylindrically shaped parts connected together where some of the parts define the full opening bore, the offset pocket bore and the pipe bore.
  • 4. The apparatus as set forth in claim 3 wherein some of the parts have exterior bevels for welding and have interior recesses for providing a fluid access area.
  • 5. The apparatus as set forth in claim 1 wherein said housing has second aligned pipe bores located in facing surfaces of said first recess for receiving a second pipe member where said second pipe bores and said second pipe member and the one pipe member are aligned and respectively located on either side of a central axis for said side pocket bore with a spacing to enhance the guidance of said well tool into said side pocket bore.
  • 6. The apparatus as set forth in claim 1 and further including more than one offset pocket bore for retreivably receiving a second well tool.
  • 7. The apparatus as set forth in claim 1 and further including a longitudinally extending bottom outlet bore extending between said lower recess and the exterior of the side pocket housing for receiving an electrical conduit extending from the lower recess, and a second pressure connector disposed in said bottom outlet bore for coupling said electrical conduit to an external wire connector.
  • 8. The apparatus as set forth in claim 1 wherein said housing includes (1) an upper head part defining an upper end surface of the upper recess and defining at least a full opening bore and an outlet bore, (2) an intermediate tubular part for defining said upper recess, (3) a guide member part having a section of the pipe bore, a section of the offset pocket bore and a section of the full opening bore where said section of the full opening bore and said section of the offset pocket bore are open to one another by parallel wall surfaces spaced to guide a well tool into the section of the side pocket bore, (4) an upper offset pocket part having another section of the full opening bore, an upper section of the offset pocket bore and a section of the pipe bore, (5) a lower offset pocket part having still another section of the full opening bore, a lower section of the offset pocket bore and a section of the pipe bore, (6) a coupling part having still another section of the full opening bore, a section of the offset pocket bore and a section of the pipe bore and further having an external coupling threaded section, (7) a bottom member part with a tubular recess having an internal threaded section for threaded coupling with said coupling part and for defining the lower recess, said bottom member part having a section of the full opening bore located offset from the central axis of the bottom member part, said parts (1) through (6) having facing end surfaces with outer weld bevels and inner wall recesses whereby fluid wash areas are provided at each connection and fluid communication is provided between parts (4) and (5) and between parts (5) and (6) for providing fluid access to the offset pocket bore.
  • 9. The apparatus as set forth in claim 8 wherein said housing has second aligned pipe bores located in facing surfaces of said first recess for receiving a second pipe member where said second pipe bores and said second pipe member and the one pipe member are aligned and respectively located on either side of a central axis for said side pocket bore with a spacing to enhance the guidance of said well tool into said side pocket bore.
  • 10. The apparatus as set forth in claim 9 and further including more than one offset pocket bore for retreivably receiving a second well tool.
  • 11. The apparatus as set forth in claim 10 and further including a longitudinally extending bottom outlet bore extending between said lower recess and the exterior of the side pocket housing for receiving an electrical conduit extending from the lower recess, and a second pressure connector disposed in said bottom outlet bore for coupling said electrical conduit to an external wire connector.
  • 12. The apparatus as set forth in claim 8 and further including more than one offset pocket bore for retreivably receiving a second well tool.
  • 13. The apparatus as set forth in claim 12 and further including a longitudinally extending bottom outlet bore extending between said lower recess and the exterior of the side pocket housing for receiving an electrical conduit extending from the lower recess, and a second pressure connector disposed in said bottom outlet bore for coupling said electrical conduit to an external wire connector.
  • 14. The apparatus as set forth in claim 1 wherein said electrical conduit includes at it's upper end, connector means including a nut member threadedly connected to the electrical conduit and a tubular connector element with wrench flats disposed on said conduit below said nut member, and said pressure connector and said connector element having a threaded interconnection, said through bore and said pressure connector having facing surfaces for defining a sealing recess and a metal sealing ring disposed in said recess; and a tubular retainer collar disposed on said pressure connector and having a threaded interconnection with said through bore for locking said pressure connector in a sealing condition in said through bore.
  • 15. A method for assembling a side pocket mandrel to provide a top entry electrical connection from a bottom location in the side pocket mandrel comprising the steps of:connecting end to end a number of cylindrically shaped parts in a sequence to form an elongated side pocket housing having a full opening bore located along a longitudinal axis where said side pocket housing has (1) a laterally offset upper recess in open communication with said full opening bore for receiving a well tool moved laterally from said full opening bore, (2) a lower laterally offset pocket bore in said side pocket housing for receiving said well tool, (3) at least one laterally offset, longitudinally extending and separately located pipe bore extending through said side pocket housing alongside of said offset pocket bore for connecting said upper recess to a location below the offset pocket bore and (4) at least one longitudinally extending outlet bore extending between said upper recess and the exterior of the side pocket housing at its upper end; while connecting said parts, locating at least one pipe member in position to extend through said upper recess between said outlet bore and said pipe bore and connect the pipe bore in said side pocket housing to said outlet bore; connecting a communication coupling member to a flexible tubular connecting electrical conduit and passing the electrical conduit through the pipe bore to exit to the exterior at the top end of the housing (and connecting a pressure connector with an external wire connector to said electrical conduit); affixing the communication coupling member in the lower end of the offset pocket bore.
  • 16. The method as set forth in claim 15 including the steps of connecting parts at locations intermediate and at the lower end of the housing where the parts have exterior bevels for welding and have interior annular recesses for providing fluid access from the full opening bore to the side pocket bore.
PRIOR APPLICATIONS

This application is based upon a provisional application accorded a filing date of Nov. 15, 1995 and serial No. 60/003663. This application is related to the disclosure in U.S. Pat. No. 5,457,988, issued Oct. 17, 1995 and entitled “Side Pocket Mandrel Pressure Measuring System”. This application is related to the disclosure in U.S. Pat. No. 5,455,573 issued Oct. 3, 1995 and entitled “Inductive Coupler For Well Tools”.

PCT Information
Filing Document Filing Date Country Kind 102e Date 371c Date
PCT/US96/14201 WO 00 5/1/1998 5/1/1998
Publishing Document Publishing Date Country Kind
WO97/18381 5/22/1997 WO A
US Referenced Citations (9)
Number Name Date Kind
3939705 Glotin et al. Feb 1976
4105279 Glotin et al. Aug 1978
4333527 Higgins Jun 1982
4416330 Merritt Nov 1983
4505331 Akkerman Mar 1985
4624309 Schnatzmeyer Nov 1986
4722393 Rumbaugh Feb 1988
5236047 Pringle et al. Aug 1993
5355952 Meynier Oct 1994
Foreign Referenced Citations (1)
Number Date Country
0106525 Apr 1984 GB
Provisional Applications (1)
Number Date Country
60/003663 Nov 1995 US