The present invention relates to vehicle accessory field. More specifically, it relates to a side step bar mounting system for vehicles, especially trucks.
Getting in and out of a large vehicle such as a truck, a sport utility vehicle (“SUV”), or a van can be difficult if the vehicle sits high off the ground. Side step bars and running boards installed on driver and/or passenger sides of a vehicle can help the vehicle's driver and passengers get in and out easily and safely.
A truck, such as a light truck or a pickup truck, generally has a passenger carrying portion (“cab”) and open-top rear cargo area (“bed”). The bed is almost always separated from the cab in order to allow for chassis flex when carrying or pulling heavy loads. Conventional side step bars and running boards are generally only installed next to the cab (“cab portion) and do not extend next to the bed (“bed portion”). Accordingly, they generally do not extend from a truck's front wheel(s) to back wheel(s) (“wheel to wheel”) nor do they provide both a cab portion and a bed portion.
Having side step bars and/or running boards with a cab portion and a bed portion is desirable because it provides easy access not only to the cab but also to the bed. Some side step bars have been devised to include a bed portion or even extend from wheel to wheel. Unfortunately, the mounting of such side step bars have, caused problems. For example, some of these side step bars are attached directly to the cab and not to the bed leaving their bed portions dangling and without sufficient structural support. This lack of structural support for the bed portion poses safety concerns for users as they try to step on the bed portion in order to gain better access to the bed.
In an effort to provide more structural support for the bed portion, some side step bars are directly attached with brackets and bolts not only to the cab (usually to the cab's frame) but also to the bed. They are bolted either to the bed's frame or the bed's bottom. Due to the fact that the cab and the bed are separate structures with independent suspension, movements and/or load differentials between the cab and the bed can create stress upon these attachments to the cab and/or the bed (“load differential-stress”) causing undesirable noises and/or even fractures to components of such attachments (e.g., tearing of the truck's bottom at the point of attachment(S) or the like).
The present invention solves the above-discussed problems by providing a side step bar mounting system that alleviates the load differential stress which may arise due to the movements and/or load differentials between the cab and the bed and noise that may arise from the installation of a side bar or a running hoard (collectively hereinafter referred to as “entry assist member”) due to the movements of the vehicle while allowing the entry assist member to have both a cab portion and a bed portion (including, without limitations, extending the entry assist member from wheel to wheel), and strong structural support throughout so a user can safely step on the bed portion. The above-described load differential stress and noise shall hereinafter collectively refer to as “differential stress”.
The side step bar mounting system of the present invention includes at least two mounting assemblies wherein each of the at least two mounting assemblies includes a first bracket, a second bracket, and an isolator assembly comprising a first bushing, a second bushing, a sleeve, at least one isolator washer and a fastener; the first bracket includes a vehicle mounting feature for attaching the first bracket to a vehicle structural member and a fastener feature for attaching to the fastener; the second bracket includes an entry assist member feature for attaching the second bracket to an entry assist member; each of the second bracket, the first bushing, the second bushing, and the at least one isolator washer includes a sleeve feature for accepting the sleeve; the sleeve includes a channel for allowing the fastener to go through the channel; the side step bar mounting system when attached to a vehicle and an entry assist member reduces differential stress.
The present invention includes a method of using the above-described side step bar mounting system to mount an entry assist member to vehicle comprising: providing the side step bar mounting system described above comprising a first mounting assembly and a second mounting assembly; assembling each of the first mounting assembly and the second mounting assembly; attaching the first bracket of the first mounting assembly to a first vehicle structural member wherein the first bracket of the first mounting assembly is attached to cab section of the first vehicle structural member; attaching the first bracket of the second mounting assembly to a second vehicle structural member wherein the first bracket of the second mounting assembly is attached to bed section of the second vehicle structural member; attaching the second bracket of the first mounting assembly to the entry assist member in a first location; and attaching the second bracket of the second mounting assembly to the entry assist member in a second location; wherein the sidestep bar mounting system reduces differential stress.
The present invention will be more clearly understood when considering the accompanying drawing of which:
Referring to
Referring to
Referring to
Referring to
The first bracket 12 is designed and/or adapted for attachment to the vehicle structural member 30. The vehicle structural, member 30 can be a portion of (i) the vehicle's frame (e.g., a frame rail) or (ii) bottom of a vehicle (“vehicle bottom”). For example, the vehicle bottom in a pickup truck can be bottom of the truck's bed or even bottom of the trucks cab. The configuration or shape (“configuration”) of the first bracket 12 is dependent upon the configuration of the vehicle structural member 30.
Referring to
An example of suitable art-disclosed fastener(s) for securing (i) the attachment between the first bracket 12 and the vehicle structural member 30; and (ii) the attachment between the second bracket 14 and the entry assist member 36 are bolts and corresponding nuts and washers (e.g., lock, flat or the like). These bolts, nuts, and washers may be constructed of any suitable size (e.g., M10, M12, M14, M14, M16, ⅛″ ¼″, ½″, ⅜″, 9/16″, etc.) and material. For example, the bolts, nuts and washers are constructed out of tempered steel (e.g., International Organization for Standardization Class 8.8 or 10.9, Society of Automobile Engineers Grade 5 or 8, etc.); or other suitable metal alloy.
The configuration of the second bracket 14 is dependent upon the location of the vehicle structural member 30 in relation to the desired location of the entry assist member 36. For example,
Referring to
The fastener 24 can be any suitable art-disclosed fastener such as bolts and washers constructed out of suitable art-disclosed material (e.g., mild steel, stainless steel, or the like). In one exemplary embodiment and referring to
One of the at least one isolator washers 23 is used to evenly compress at least the second bushing 20 when engaged with the second bushing 20 and the fastener 24. In another exemplary embodiment shown in
The fastener feature 26 can be any suitable art-disclosed device(s) designed to engage the fastener 24 in order to form a secured attachment. For example and as shown in
The size and shape of the sleeve feature 38 are determined by the size and shape of the sleeve 22. The depth (i.e., thickness) of the sleeve feature 38 is dependent upon the surface thickness or length of the corresponding component where the sleeve feature 38 is located. For example, the depth of the sleeve feature 38 of the first bushing 18 is the length of the first bushing 18. The depth of the sleeve feature 38 of the second hushing 20 is the length of the second hushing. The depth of the sleeve feature 38 of the second bracket 14 is the surface thickness of the portion of the second bracket 14 where the sleeve feature 38 is located.
The number of the isolator assemblies 16 included in the mounting assembly 10 will generally determine the number of sleeve features 38 included in the second bracket and the number of fastener features 26 included in the first bracket as it is preferred that they all have the same ratio. For example and as shown in FIGS. 2 and 4-9, when the mounting assembly 10 includes only one isolator assembly 16, then one sleeve feature 38 is included in the second bracket 14 and one fastener feature 26 is included in the first bracket 12. As shown in
The first bracket 12 and the second bracket 14 can be constructed of any art-disclosed suitable metal alloy material (e.g., mild steel, stainless steel, or the like). The thickness of material can be any suitable art-disclosed thickness. For example, the brackets (12, 14) can be constructed out of mild, steel, having a thickness ranging from about 10 gauge (“ga”) (0.134 inches or 3.404 mm) to about 3 ga (0.239 inches or 6.07 mm), from about 7 ga (0.179 inches or 4.547 mm) to about 4 ga (0.224 inches or 5.69 mm).
The first bushing 18 and the second bushing 20 can be constructed of any art-disclosed suitable isolator materials such as rubber, elastomer (e.g., “synthetic rubber”), plastic, polyurethane, or other polymer. The bushings (18, 20) and the isolator washer 23 can also be any art-closed suitable shape (e.g., round, square, rectangular, hexagon, or the like).
In another exemplary embodiment and referring to
In other embodiments similar to the embodiment shown in
The side step mounting system 100 of the present invention can be used to install the entry assist member 36 onto any vehicle (e.g., cars, trucks, vans, and SUVs) even though its ability to reduce differential stress may be especially applicable for pickup trucks. Accordingly, if the vehicle is not a pickup truck with adistinct cab section and bed section, then the cab section shall be defined as the front driver and front passenger portion of the vehicle and the bed section shall be fined as the portion of the vehicle that is located behind the cab section but before the back wheels of the vehicle.
The present invention also provides a method for using the above-described side step bar mounting system 100 to mount an entry assist member (36) to a vehicle. The method includes providing the side step bar mounting system (100) with at least two mounting assemblies (10) (e.g., a first mounting assembly and a second mounting assembly).
The method includes assembling these mounting assemblies (10). To assemble each of the mounting assemblies (10), the first bushing 18 is placed between the first bracket 12 and the second bracket 14, the second bracket 14 is placed between the first bushing 18 and the second bushing 20. The sleeve 22 is inserted into the sleeve features 38 of the second bushing 20, the second bracket 14 and the first bushing 18. The desired portion of the fastener 24 (e.g., bolt 42) is inserted into the isolator washer 23 and then into they channel 40 and engaged with the fastener feature 26 form a secured attachment allowing the isolator assembly 16 to be compressed to a pre-determined torque. For example and shown in
The method includes attaching the first bracket (12) of the first mounting assembly (10) to a first vehicle structural member (30), wherein the first bracket (12), of the first mounting assembly (10) is attached to cab section of the first vehicle structural member (30) (i.e. the point of attachment is located; at the cab section of the vehicle). The method also includes attaching the first bracket (12) of the second mounting assembly (10) to a second vehicle structural member (30) wherein the first bracket (12) of the second mounting assembly (10) is attached to bed section of the second vehicle structural member (30) (i.e., the point of attachment is located at the bed section of the vehicle). These attachment steps are done by aligning the bracket aperture(s) (32) of the vehicle mounting feature (28) with corresponding aperture(s) (not shown) of the first or the second vehicle structural member (30) and then secured the attachment using suitable art-disclosed fastener(s) (not shown). It is possible but not required that the first vehicle structural member (30) and the second vehicle structural member (30) are the same component (e.g., same frame rail). Further, the present invention also contemplates that the first structural member (30) is a frame rail while the second vehicle structural member (30) is a vehicle bottom, vice versa, or both members (30) are vehicle bottom.
The method includes attaching the second bracket (14) of the first mounting assembly (10) to the entry assist member (36) in a first location and attaching the second bracket (14) of the second mounting assembly (10) to the entry assist member (36) in a second location. The first location is located next to the cab section of the vehicle and the second location is located next to the bed section of the vehicle. These attachment steps are done by aligning the bracket aperture(s) (32) of the entry assist feature (34) with corresponding aperture(s) (not shown) of the entry assist member (36) and then secured the attachment using suitable art-disclosed fastener(s) (not shown).
It is not required to perform each of various steps for the method in the specific order as described above. In fact, the order of the steps can be changed as desired by the installer. For example, the installer can perform the steps of attaching the first bracket (12) of the first mounting assembly (10) and attaching the first bracket of the second mounting assembly (10) first before assembling each of the mounting assemblies (10), etc. Once the method is completed, the side step bar mounting system (100) of the present invention reduces differential stress.
Unless stated otherwise, dimensions and geometries of the various structures depicted herein are not intended to be restrictive of the invention, and other dimensions or geometries are possible. Plural structural components can be provided by a single integrated structure. Alternatively, a single integrated structure might be divided into separate plural components. In addition, while a feature of the present invention may have been described in the context of only one of the illustrated embodiments, such feature may be combined with one or more other features of other embodiments, for any given application. It will also be appreciated from the above that the fabrication of unique structures herein and the operation thereof also constitute methods in accordance the present invention.
This application claims the benefit of the filing date of U.S. Provisional Application Ser. No. 61/482,866, titled: “SIDE STEP BAR MOUNTING SYSTEM FOR TRUCKS” filed on May 5, 2011 which is incorporated herein by reference for all purposes.
Number | Date | Country | |
---|---|---|---|
61482866 | May 2011 | US |