Side wheel assembly of curtain track

Information

  • Patent Grant
  • 6820306
  • Patent Number
    6,820,306
  • Date Filed
    Tuesday, October 14, 2003
    21 years ago
  • Date Issued
    Tuesday, November 23, 2004
    19 years ago
  • Inventors
  • Examiners
    • Barrett; Suzanne Dino
    • Williams; Mark
Abstract
A side wheel assembly of curtain track as a flexible assembly, includes a frame, a fastening member, a sealing member and related elements, which are all formed from plastic materials. The invention has a compact structure, and the elements thereof are assembled and located using simple fastening procedures, thereby accomplishing quick assembly purposes.
Description




BACKGROUND OF THE INVENTION




(a) Field of the Invention




The invention relates to a side wheel assembly of curtain track, and more particularly, to a curtain track assembled without requiring metal rivets or welding. The curtain track has plastic elements with special designs, and can be assembled by apply forces in a particular direction. The invention not only has simple assembly procedures, but also can be manufactured in mass while having high precisions.




(b) Description of the Prior Art




Referring to

FIG. 9

showing a prior side wheel assembly of curtain track, the wheel assembly comprises a frame


60


, and a roller assembly


70


joined by riveting means. The two parts are both formed from bending metal plates. Wherein, the frame


60


includes a main plate


61


having a relatively larger area at a center portion thereof, and a top plate


62


and a side plate


63


bent at an upper portion and an outer side portion thereof, respectively. The frame


60


is further provided with a track-protective tube


64


at an inner side thereof, wherein the track-protective tube


64


has a certain length and a breach, and is for protecting a frame-protective track


53


while also providing the frame-protective track


53


with horizontal adjustments.




The roller assembly


70


is a U-shape structure having two pivotally disposed rollers


71


and


72


, and is fastened at the main plate


61


of the frame


60


using a plurality of rivets.




In addition, a sliding channel


52


in the middle of the curtain track


53


is arranged with a plurality of hooks


80


. The curtain track


53


is inserted from an end portion of the track-protective tube


64


to become assembled with the track-protective tube


64


. The track-protective tube


64


is additionally provided with an inwardly formed fastening compelling point


65


, so as to more securely assemble the track


53


and the track-protective tube


64


. However, this prior technique has the following shortcomings:




1. The frame


60


and the wheel assembly


70


according to the prior art are made of metal materials, and are formed through a lengthy process of continuous stamping, halted feeding, bending, puncturing, continued feeding, enamel coating, and assembling using rivets. Therefore, it is apparent that the aforesaid manufacturing process is rather complicated and strenuous with higher product costs as well.




2. Rivets are used in the prior art for assembly, and integrity of parts is highly liable to damages caused by the plurality of rivets used. Hence, assembly precisions are affected during processing of the prior art, and unqualified products are easily incurred.




3. The metal plates are processed using rivets to simultaneously fix the rollers


71


an


72


, and precisions of the entire structure are hard to control. Therefore, rolling movements of the rollers


71


and


72


may become unsmooth or failures in assembling to the hooks may occur due to inappropriate processing during assembly.




4. The track


53


and the track-protective tube


64


are fixed merely by using a stamped fastening compelling point


65


. Fastening effects are rather insufficient, with the parts being easily damaged.




5. Openings of the track


53


and the sliding groove


52


are not provided with any stopping mechanism, and thus the hooks


80


are prone to slip off from an opening of the sliding groove


52


as indicated by an arrow, and further leading to jamming or damages of the rollers


71


and


72


.




SUMMARY OF THE INVENTION




The primary object of the invention is to provide a side wheel assembly of curtain track overcoming the aforesaid drawbacks of the prior art. The side wheel assembly of curtain track comprises a frame, a fastening member and other parts formed as an integral, and can be assembled using forces in particular directions, thereby providing a facilitated assembly procedure. The side wheel assembly of curtain track may be manufactured in mass while having high precisions, and thus overcomes complications of the prior art that use stamping, bending and riveting processes.




The side wheel assembly of curtain track according to the invention comprises a frame, a fastening member, a sealing member and other related elements. The frame is disposed a main plate having a top plate and a side plate at a top portion and an outer side portion thereof; and a track-protective tube having a certain length at an inner side thereof to assemble to a track with hooks. An end portion of the track is fastened by inserting into the track-protective tube at the frame.




At a bottom portion of the main plate, the frame is disposed with a bottom plate. The bottom plate and the top plate are disposed with a plurality of sets of wedge-shaped embedding members having certain distance from the main plate. Between the wedge-shaped embedding members and the main plate are embedding spaces. A fastening member extended with a plurality of protruding fastening slabs at two sides thereof is provided. The fastening member has an axial pipe at an appropriate position and stopping and fastening piece at a front end thereof; and a recess at a reversed side thereof. The recess is pivotally disposed with rollers. The fastening member is placed into an interior of the frame, and is fastened by forcing the protruding slabs into the embedding spaces in a horizontal direction. A sealing member having an axial opening at one end thereof is pivotally connected at a fixing plate via an insertion twig at the other end thereof. The sealing member has an arched section at an outer edge thereof and a stopping section at two sides thereof, respectively, so as to provide the sealing member with rotating and positioning effects.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

shows an elevational view according to the invention.





FIG. 2

shows an exploded elevational view according to the invention.





FIG. 3

shows an elevational planar structural view according to the invention.





FIG. 4

shows a schematic view illustrating movements according to the invention.





FIG. 5

shows a sectional view according to the invention taken along


5





5


.





FIG. 6

shows a sectional view according to the invention taken along


6





6


.





FIG. 7

shows a structural view illustrating a reversed side of a fastening member of a roller according to the invention.





FIG. 8

shows a frame in another embodiment according to the invention.





FIG. 9

shows a planar structural view of a prior art.





FIG. 10

shows a first elevational planar structural view illustrating a curtain being extended in conjunction with a guiding plate and an actuating arm according to the invention.





FIG. 11

shows an exploded planar view illustrating a curtain being extended in conjunction with a guiding plate and an actuating arm according to the invention.





FIG. 12

shows a second elevational planar structural view illustrating a curtain being extended in conjunction with a guiding plate and an actuating arm according to the invention.





FIG. 13

shows a fixing plate in another embodiment according to the invention.





FIG. 14

shows an elevational view illustrating the invention being applied for completing a two-layer curtain structure.





FIG. 15

shows an elevational view illustrating the invention being applied for completing a multi-layer curtain structure.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




To better understand the contents of the invention, detailed descriptions of preferred embodiments shall be given with the accompanying drawings below.




Referring to

FIGS. 1

,


2


and


3


, the invention comprises a frame


10


, a fastening member


20


, a sealing member


40


and related elements.




The frame


10


has a main plate


11


with at a larger area at center portion thereof; a top plate


12


and a side plate


13


at an upper portion and an outer side thereof, respectively; a track-protective tube


14


having a certain length formed at an inner side thereof, wherein a sectional area of the track-protective tube


14


is varied according to a sectional area of a track


50


and is joined with the track


50


. In this embodiment, a sectional area of the track is C-shaped. However, other M-shaped, J-shaped, F-shaped and other irregular shaped structures applied in the industry may also be used.




Referring to

FIGS. 2

,


3


and


6


, the side plate


13


has a twig opening


131


. The track-protective track


14


has a tongue-like elastic fastening leaf


141


at a top portion thereof. The main plate


11


has a stopping rib


17


disposed with a protruding button


18


at an appropriate position at an inner side thereof. Referring to

FIGS. 2 and 5

, within an area of the track-protective tube


14


, the main plate


11


further has an embedding slot


19


. Referring to

FIGS. 1

,


5


and


6


, the track


50


is stamped and provided with a fastening protrusion


500


at a position corresponding to the embedding slot


19


. When the track


50


is forced into the track-protective tube


14


, the fastening protrusion


500


is placed and located in the embedding slot


19


. To prevent longitudinal disengagement, the track


50


has a front end thereof stopped at the stopping rib


17


, while the other end thereof is butted against the protruding button


18


to prevent breaking off. Again referring to

FIGS. 1

,


2


and


6


, when the track


50


is inserted into the track-protective


14


of the frame


10


, the elastic fastening leaf


141


is fastened and located into a fastening aperture


51


of the track


50


as shown in

FIGS. 2 and 6

, thereby reinforcing fastening strength of the track


50


.




Referring to

FIGS. 2

,


3


and


6


, the main plate


11


is provided with a bottom plate


16


at a lower portion thereof. The bottom plate


16


and the top plate


12


are provided with a plurality of pairs of wedge-shaped embedding members


15


having certain distances from the main plate


11


. Between the wedge-shaped embedding members


15


and the main plate


11


are wedging spaces.




Referring to

FIGS. 2

,


3


and


7


, the long fastening member


20


has a thin protruding slab


21


from two sides thereof, respectively; a projecting locating post


22


at a rear end thereof; an axial pipe


23


at an appropriate position of a front end thereof; and a 7-shaped stopping and fastening piece


24


above the axial pipe


23


. As shown in

FIGS. 2 and 5

, the stopping and fastening piece


24


is provided with a hook section in a projecting manner at an inner end thereof to facilitate embedding and locating purposes. Referring to

FIG. 8

, the fastening member


20


further has a recess


25


at a center portion of the other side thereof. The recess


25


is disposed with two wheel axes


26


and


27


pivotally disposed with rollers


30


and


31


, respectively.




Referring to

FIG. 2

, according to the invention, the sealing member


40


has an axial opening


41


at one end thereof, with the axial opening


41


being regarded as a center; an arched section


42


at an outer edge thereof; stopping sections


43


and


44


at two ends thereof, respectively; and a pushing member


45


in a triangular shape at the other end thereof.




Referring to

FIGS. 1

,


2


,


3


and


7


, the fastening member


20


disposed with the two rollers


30


and


31


is placed into an interior of the frame


10


, and the protruding slabs


21


at two sides thereof are forced and secured into the embedding spaces between the wedge-shaped embedding members


15


and the main plate


10


.




Referring to

FIGS. 1

,


2


and


4


, the sealing member


40


is accommodated around the axial pipe


23


via the axial opening


41


, and is fastened using an insertion twig


46


. The insertion twig


46


acts as a rotation axis, and the sealing member


40


is rotated by applying forces upon the pushing member


45


. Referring to

FIGS. 1 and 3

, when the sealing member


40


rotates clockwise as indicated by an arrow, the stopping section


43


at one side thereof is forced and fastened below the stopping and fastening piece


24


and becomes exactly wedged at the hook section


241


to prevent the hooks


80


from falling off. Or, referring to

FIG. 4

, when the pushing member


45


is impelled and rotated counterclockwise to move the sealing member


40


, the other stopping section


43


of the sealing member


40


is butted against the stopping and fastening piece


24


and is no longer blocked at the opening of the sliding groove. At this point, the hooks


80


may be disengaged from the sliding groove of the track


50


and be readily replaced by new parts.




Referring to

FIG. 1 and 2

, the side plate


13


of the main plate


10


has a twig opening


131


, and insertion slots


132


at edges of inner sides thereof, so as to allow a fixing plate


90


to become wedged therein. The fixing plate


90


at least has a long opening


91


, and an insertion opening


900


at one end thereof. When the fixing plate


90


is inserted into the insertion slot


132


, the locating post


22


precisely penetrates through the twig opening


131


, thereby fixing and locating the insertion plate


90


.




According to the invention, an L-shaped auxiliary contractible plate


92


having a screw-fixing opening


93


is provided. A screw


94


is penetrated through the long opening


91


of the fixing plate


90


and then screwed into the screw-fixing opening


93


. Thus, the auxiliary contractible plate


92


is allowed with sliding movements at the fixing plate


90


, so as to adjust to most appropriate distances to bind curtains or to elude from protruding objects on a wall.




Furthermore, the auxiliary contractible plate


92


is provided with at least a long opening


95


, and the fixing plate


90


is similarly provided with a corresponding long opening


96


. When mounting the plates, the long openings


95


and


96


likely form corresponding overlapping holes for having larger areas, thereby favoring fastening screws into a wall for offering selection flexibility and assembly convenience.




Referring to

FIG. 7

, the two wheel axes


27


and


27


provided at the inner side of the fastening member


20


may be replaced by two wheel axes


26


A and


27


A disposed a t the frame


10


as shown in

FIG. 8

as in another embodiment according to the invention. The structure formed also has excellent effects.




Referring to

FIGS. 10

,


11


and


12


, according to the invention, the track groove


52


of the track


50


is provided with a guiding plate


54


for curtains, and a curtain actuating arm


55


. In actual usage and installation, it is possible that the guiding plate


54


is located at a right side of the protruding plane while the curtain actuating arm


55


is located at a left side of the protruding plane. According to the invention, the sealing member


40


utilizes the stopping section


44


to butt against the stopping and fastening piece


24


for locating purposes instead of blocking at the opening of the sliding groove. Therefore, the actuating guiding plate


54


and the curtain actuating arm


55


can be taken out from end portions of the track


50


, and position exchanges are made easy.




A horizontal shaft


551


below the curtain actuating arm


55


can be selectively assembled below the curtain actuating arm


55


or below the guiding plate


54


using screws. For that the horizontal shaft


551


allows the curtains to be pulled to limits thereof (usually limits that two curtains withdrawn in opposite directions), the curtains already pulled to limits thereof can be further closed using the horizontal shaft


551


that extends further than the limits of the curtains. To adapt to directions of applications, the horizontal shaft


551


may be dismantled and assembled below the actuating guiding plate


54


in order to become adjustable in all directions as wished.




Referring to FIGS:


13


and


14


, the fixing plate


90


is capable of providing a front-and-rear structure for front and rear main frames


10


. Hence, another set of curtain track may be disposed in a different layer. Referring to

FIG. 14

, curtains hung at the front-layer and rear-layer tracks may be thicker curtains


56


for shielding sun beams and gauze curtains for producing romantic atmospheres, respectively.




Apart from the aforesaid front-and-rear structure, the frames


10


may even be provided in three-layer, four-layer, five-layer, . . . structures along with the curtain tracks, thereby hanging three, four, five, . . . sets of curtains.




The invention has the following excellences:




1. According to the invention, the frame, the roller fastening member and the sealing member may be a formed integral from plastic materials. During assembly, the sealing member is provided with an axis opening at one end thereof, so as to pivotally dispose the sealing member to the fixing plate using an insertion twig. The sealing member further has an arched section at an outer edge thereof and a stopping section at two sides thereof, respectively, such that the sealing member is provided with rotating and locating effects.




2. The invention has quick assembly processes and can be manufactured in mass. Moreover, manufacturing precisions of molds are quite high, and hence products having excellent styles and quality can be manufactured. The invention is much more time and labor efficient than the prior art processed using rivets or fastening compelling points. Also, plastic goods are less harmful to human bodies and have better safety and lighter weight without requiring enamel processing.




3. The invention employs horizontal embedding structures and provides simple procedures for both assembly and dismantling. Not only costs of manual assembly but also assembly time is reduced.




4. According to the invention, the track-protective tube is disposed with a stopping rib for positioning the track. Fastening effects are reinforced using the protruding button at the center portion and the tongue-like elastic fastening leaf at a top portion. The invention has better stability and is less likely to deformation compared to metal fastening used in the prior art.




5. The fixing plate according to the invention enables the frames to be assembled into a front-and-rear structure, and another set of curtains can be additional arranged. The two sets of curtains hung at the front and rear tracks may be provided for serving different purposed (for example, curtains having greater shielding effects, and thinner gauze curtains for creating romantic atmospheres), thereby providing a multiple of functions.




6. The L-shaped auxiliary contractible plate is provided with a screw opening. A screw is penetrated through the screw opening such that the auxiliary contractible plate is allowed with horizontal movements at the fixing plate to adjust to most appropriate positions and distances.




It is of course to be understood that the embodiments described herein are merely illustrative of the principles of the invention and that a wide variety of modifications thereto may be effected by persons skilled in the art without departing from the spirit and scope of the invention as set forth in the following claims.



Claims
  • 1. A side wheel assembly of curtain track comprising a frame having a main plate; a top plate and a side plate at a top portion and an outer side portion thereof, respectively; and a track-protective tube having a certain length and formed at an inner side of the main plate to assemble to a track having hooks, wherein the track is forced and fastened into the track-protective tube of the frame via an end portion thereof; and the characteristics thereof being that:at a bottom portion of the main plate, the frame is disposed with a bottom plate; the bottom plate and the top plate are disposed with a plurality of sets of wedge-shaped embedding members having certain distance from the main plate; and between the wedge-shaped embedding members and the main plate are embedding spaces; a fastening member extended with a plurality of protruding fastening slabs at two sides thereof is provided; the fastening member has an axial pipe at an appropriate position and stopping and fastening piece at a front end thereof, and a recess at a reversed side thereof; the recess is pivotally disposed with rollers; the fastening member is placed into an interior of the frame, and is fastened by forcing the protruding slabs into the embedding spaces in a horizontal direction; and a sealing member having an axial opening at one end thereof is pivotally connected at a fixing plate via an insertion twig at the other end thereof; the sealing member has an arched section at an outer edge thereof, and a stopping section at two sides thereof, respectively, thereby providing the sealing member with rotating and positioning effects.
  • 2. The side wheel assembly of curtain track in accordance with claim 1, wherein the side plate of the frame has a twig opening.
  • 3. The side wheel assembly of curtain track in accordance with claim 1, wherein the side plate of the frame has an insertion slot at an inner side thereof.
  • 4. The side wheel assembly of curtain track in accordance with claim 3, wherein the slot at the side plate of the frame is for inserting a fixing plate; the fixing plate is provided with at least a long opening; an L-shaped auxiliary contractible plate has a screw-fixing opening; a screw is penetrated through the long opening of the fixing plate and screwed into the screw-fixing opening of the auxiliary contractible plate, thereby enabling the auxiliary contractible plate with sliding movements at the fixing plate.
  • 5. The side wheel assembly of curtain track in accordance with claim 4, wherein the fixing plate is capable of providing a front-and-rear structure for two sets of frame, and another set of additional curtain may be arranged.
  • 6. The side wheel assembly of curtain track in accordance with claim 4, wherein the auxiliary contractible plate has at least a long opening at a surface thereof; the fixing plate is similarly disposed with a corresponding long opening; and when mounting the plates, the long openings likely form corresponding overlapping holes by having larger areas, thereby favoring fastening screws into a wall for offering selection flexibility and assembly convenience.
  • 7. The side wheel assembly of curtain track in accordance with claim 1, wherein the fastening member has a locating post at a rear end thereof.
  • 8. The side wheel assembly of curtain track in accordance with claim 1, wherein the sealing member has a projecting and triangular pushing member at one end thereof without the axial opening.
  • 9. The side wheel assembly of curtain track in accordance with claim 1, wherein the stopping and fastening piece at the fastening member is 7-shaped and is provided with a projecting hook section at a top inner side thereof; and the stopping sections of the sealing member are fastened below the hook section when being pushed inward.
  • 10. The side wheel assembly of curtain track in accordance with claim 1, wherein the recess of the fastening member is provided with two rollers at an interior thereof for accommodating by and pivotally disposing the rollers.
  • 11. The side wheel assembly of curtain track in accordance with claim 10, wherein the two wheel axes of the fastening member are disposed at the corresponding frame.
  • 12. The side wheel assembly of curtain track in accordance with claim 1, wherein the track-protective tube has a stopping rib with a fastening portion at an inner side thereof.
  • 13. The side wheel assembly of curtain track in accordance with claim 1, wherein the main plate is further provided with an embedding slot within a range of the track-protective tube; the track is stamped with a fastening protrusion for corresponding with a position of the embedding slot; and when the track is forced into the track-protective tube, the fastening protrusion is fastened and located in the embedding slot.
  • 14. The side wheel assembly of curtain track in accordance with claim 1, wherein the track is provided with a fastening aperture; the main plate has a tongue-like elastic fastening leaf at a top portion thereof and at the track-protective tube; and the track is located by fastening the elastic fastening leaf into the fastening aperture when being inserted and fastened.
Priority Claims (1)
Number Date Country Kind
91220850 U Dec 2002 TW
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Number Name Date Kind
2913212 Bell Nov 1959 A
3329384 Salzmann Jul 1967 A
3337903 Kenney Aug 1967 A
3734440 Hoare May 1973 A
3951195 Salzmann Apr 1976 A
4957152 Knight et al. Sep 1990 A
5791394 Huang Aug 1998 A
6138324 Lin Oct 2000 A
6357079 Hsu Mar 2002 B1
6561475 Chuang May 2003 B1