Patent Application
20140174015
The technical field relates to roofing and siding panels which are intended for roof and wall coverings and include simulated building elements, and more particularly, to roofing and siding panels engageable with like panels disposed vertically and horizontally adjacent thereto.
Siding and roofing coverings made of synthetic materials for facing exterior building walls and roofs are known. They can have the appearance of wooden clapboards, cedar shakes, masonry such as stones and bricks, and the like. The coverings include elongated panels which are individually nailed or screwed to building walls or roofs, i.e. to support surfaces. These panels are commonly nailed to the support surface in horizontal courses, beginning with the lowermost course. Typically, an upper marginal edge region of the panels is provided with a plurality of longitudinally-spaced outwardly and downwardly directed interlocked hook-shaped fingers protruding from a front surface, and a lower marginal edge region of the panels is provided with a bottom upturned hook-shaped rail formed on the underside of the panel, as disclosed in U.S. patent application 2008/0098683. The interlocked fingers of an underlying panel are engaged with the bottom rail of an overlying panel.
However, due to the size of the panels, the installer may have difficulty to engage all the interlocked fingers with the rail. Furthermore, the engagement of the fingers and the rail does not secure the overlying panel to the underlying panel and it can be difficult for the installer to hold and maintain a panel and simultaneously secure it to the support surface.
It is therefore an aim to address at least partially the above mentioned issues.
According to a general aspect, there is provided a wall or roof covering for mounting to a support surface, comprising: a plurality of panels securable to the support surface, each of the panels having a front surface comprising a covering section with simulated building elements, an opposed rear surface facing the support surface when secured thereto, a first marginal edge region and an opposed second marginal edge region, the first marginal edge region having an elongated receiving groove with an elongated aperture oriented one of substantially upwardly and substantially downwardly, the second marginal edge region being at least partially insertable in the elongated receiving groove of a vertically-adjacent panel and being at least partially covered by a first section of the covering section of the vertically-adjacent panel when inserted in the elongated receiving groove.
In an embodiment, the first marginal edge region is an upper marginal edge region, the elongated receiving groove is an upper elongated receiving groove with the elongated aperture being oriented substantially upwardly, the second marginal edge region is a lower marginal edge region, and the lower marginal edge region is at least partially insertable in the upper elongated receiving groove of a lower vertically-adjacent panel and at least partially covered by an upper section of the covering section of the lower vertically-adjacent panel when inserted in the upper elongated receiving groove.
In an alternative embodiment, the first marginal edge region is a lower marginal edge region, the elongated receiving groove is a lower elongated receiving groove with the elongated aperture being oriented substantially downwardly, the second marginal edge region is an upper marginal edge region, and the upper marginal edge region is at least partially insertable in the lower elongated receiving groove of an upper vertically-adjacent panel and at least partially covered by a lower section of the covering section of the upper vertically-adjacent panel when inserted in the lower elongated receiving groove.
According to another general aspect, there is provided a wall or roof covering panel for mounting to a support surface, comprising: a front surface including a covering section with simulated building elements; an opposed rear surface facing the support surface when secured thereto; a first marginal edge region and an opposed second marginal edge region, the first marginal edge region comprising a first flange and an elongated receiving groove opened one of substantially upwardly and substantially downwardly, the elongated receiving groove extending between a first section of the covering section and the first flange and being configured to at least partially receive therein the second marginal edge region of a vertically-adjacent panel.
The wall or roof covering panel as claimed in claim 13, wherein the first marginal edge region is an upper marginal edge region, the second marginal edge region is a lower marginal edge region, the first flange is an upper flange, and the elongated receiving groove is an upper elongated receiving groove opened substantially upwardly and extending between an upper section of the covering section and the upper flange and being configured to at least partially receive therein the lower marginal edge region of an upper vertically-adjacent panel.
The wall or roof covering panel as claimed in claim 13, wherein the first marginal edge region is a lower marginal edge region, the second marginal edge region is an upper marginal edge region, the first flange is a lower flange, and the elongated receiving groove is a lower elongated receiving groove opened substantially downwardly and extending between a lower section of the covering section and the lower flange and being configured to at least partially receive therein the upper marginal edge region of a lower vertically-adjacent panel.
A wall or roof covering for mounting to a support surface, comprising: a plurality of panels securable to the support surface, each of the panels having a front surface comprising a covering section with simulated building elements, an opposed rear surface facing the support surface when secured thereto, a first marginal edge region, an opposed second marginal edge region, and two side marginal edge regions extending between the first marginal edge region and the second marginal edge region, one of the side marginal edge regions comprises a side receiving groove and the other one of the side marginal edge regions being at least partially insertable in the side receiving groove of a horizontally-adjacent panel.
In an embodiment, the first marginal edge region is an upper marginal edge region and the second marginal edge region is a lower marginal edge region.
In an alternative embodiment, the first marginal edge region is a lower marginal edge region and the second marginal edge region is an upper marginal edge region.
According to still another general aspect, there is provided a wall or roof covering panel securable to a support surface, comprising: a front surface including a covering section with simulated building elements, an opposed rear surface facing the support surface when secured thereto, a first marginal edge region, an opposed second marginal edge region, and two side marginal edge regions extending between the upper marginal edge region and the lower marginal edge region, one of the side marginal edge regions comprises a side receiving groove and the other one of the side marginal edge regions being at least partially insertable in the side receiving groove of a horizontally-adjacent panel.
In an embodiment, the first marginal edge region is an upper marginal edge region and the second marginal edge region is a lower marginal edge region.
In an alternative embodiment, the first marginal edge region is a lower marginal edge region and the second marginal edge region is an upper marginal edge region.
According to a further general aspect, there is provided a method for mounting a covering panel assembly to a support surface. The method comprises: positioning a first-course panel over the support surface with a rear face of the panel facing the support surface, the first-course panel comprising a covering section with simulated building elements, a first marginal edge region having an elongated receiving groove; securing the first-course panel to the support surface; positioning a second-course panel one of above and below and adjacent to the first-course panel, the second-course panel comprising a second marginal edge region; and translating one of downwardly and upwardly the second-course panel to insert the second marginal edge region of the second-course panel into the elongated receiving groove of the first-course panel until the second marginal edge region of the second-course panel is at least partially covered by a section of the covering surface of the first-course panel.
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
Referring to
Each panel 20 is characterized by a front surface 22 and an opposed rear surface 24 (
In the embodiment shown, as shown in
For securing the panels 20 to the support surface, the upper marginal edge region 26 of each panel 20 includes a fastening strip 34, shown in
The lower marginal edge region 28 includes a lower flange 45 which extends continuously along the panel 20. In the embodiment shown, the lower flange 45 ends with a rearwardly extending lip 46 (
The lower flange 45 is designed to be complementary to the upper elongated receiving groove 38 and insertable therein in a male-female member configuration. The lower marginal edge region 28 overlies outwardly the upper flange 33 of the upper marginal edge region 26 of a vertically-adjacent panel 20 when the panels 20 are mounted to the support surface. More particularly, the lower flange 45 of an upwardly positioned panel is inserted in the upper elongated receiving groove 38 of a lower vertically-adjacent panel (or downwardly positioned panel). The lower marginal edge region 28 is spaced-apart from the support surface by the upper marginal edge region of a vertically-adjacent panel, the lower vertically-adjacent panel. A lower section of the lower marginal edge region 28 of the upper vertically-adjacent panel is in turn covered by an upper section of the covering section 36 of the lower vertically-adjacent panel. In an alternative embodiment, the panel can be free of lower flange 45 and the lower marginal edge region 28 is inserted directly in the upper elongated receiving groove 38 of a lower vertically-adjacent panel.
The panel 20 further comprises two opposed and spaced-apart side marginal edge regions 48a, 48b, extending between the upper marginal edge region 26 and lower marginal edge region 28. In the embodiment shown, the side marginal edge regions 48a, 48b are staggered: a first side marginal edge region 48a having a reverse staircase configuration and a second side marginal edge region 48b having a complementary staircase configuration. Each of the side marginal edge regions 48a, 48b has a respective side edge 50a, 50b which conforms to the shape of the respective side marginal edge region 48a, 48b and has either a staircase configuration or a reverse staircase configuration.
The side marginal edge region 48a comprises a flange 52 having a reduced thickness in comparison to the adjacent covering section 36, from which the flange 52 extends outwardly, i.e. when mounted to a support surface the front surface of the flange 52 is substantially closer to the support surface than the front surface of the covering section 36. In the embodiment shown, the flange 52 is free of simulated building elements. In an alternative embodiment (not shown), it can include simulated building elements. The flange 52 extends continuously between vertically and horizontally oriented sections 52a, 52b, configured in an alternating configuration. At least sections of the flange 52 are not overlapped by the covering section 36, i.e. they extend outwardly from the covering section 36. In the embodiment shown, the vertically and horizontally oriented flange sections 52a, 52b are adjacent and not overlapped by the covering section 36. As the lower flange 45, the vertically and horizontally oriented flange sections 52a, 52b can end with a rearwardly extending lip and/or be tapered flanges with a reducing thickness from the covering section 36 to their free end. The flanges 52 are provided in the side marginal edge region 48a having a reverse staircase configuration. Thereby, the horizontally oriented sections 52b extend downwardly from the covering section 36.
The side marginal edge region 48b also comprises a flange 54 having a reduced thickness in comparison to the adjacent covering section 36, i.e. when mounted to a support surface the front surface of the flange 54 is substantially closer to the support surface than the front surface of the covering section 36. The flange 54 extends between vertically and horizontally oriented sections 54a, 54b, configured in an alternating configuration. In the embodiment shown, the lower flange 54 is free of simulated building elements. In an alternative embodiment (not shown), it can include simulated building elements. As the upper marginal edge region 26, the covering section 36 overlaps a lower section of the horizontally oriented flange sections 54b. The covering section 36 is spaced-apart transversally from the horizontally oriented flange sections 54b and a receiving groove 56b is defined inbetween, in the overlapping area, as it will be described in more details below. An upper section of the horizontally oriented flange sections 54b is not overlapped by the covering section 36 and includes a fastening strip 57. More particularly, each of the fastening strips 57 includes an elongated groove 42 including a substantially centered nailing hole 44 in which nails or other suitable fasteners can be inserted for further securing the panels 20 to the support surface. In the embodiment shown, the vertically oriented flange sections 54a are entirely overlapped by a section of the covering section 36 and a receiving groove 56a is defined inbetween. Thus, the receiving groove 56, including the vertically oriented sections 56a and the horizontally oriented sections 56b, extends continuously along the side edge 50b, in the side marginal edge region 48b, and has a staircase configuration which corresponds to the staircase configuration of the side marginal edge region 48b.
To prevent water accumulation in the horizontally oriented groove sections 56b, apertures can be defined in the lower section of the horizontally oriented flange sections 54b and/or the bottom wall defining the groove 56b. An aperture 41 defined in the bottom wall defining the groove 56b is shown in
The horizontally oriented flange sections 54b can be free of fastening strips 57. Furthermore, their configuration, including the number of grooves 42 and nailing holes 44 can vary from the embodiment shown.
The flange 52 and the receiving groove 56 of the side marginal edge region 48a, 48b are designed to be complementary and insertable in a male-female member combination. More particularly, when two panels are configured in a horizontally-adjacent configuration, the flange 52 of a first one of the panels is received in the receiving groove 56 of the second one of the panels. In an alternative embodiment, one of the side marginal edge region 48a can be designed to be insertable directly in the receiving groove 56 of the complementary side marginal edge region 48b.
In the embodiment shown, the complementary insertable flange and elongated groove cooperate for engaging two adjacent covering panels 20, which can either be vertically or horizontally adjacent.
As shown in
For mounting a lowermost course to the support surface, a first panel 20 is first secured thereto by inserting nails or other fasteners in fastening strips 34, 57 of the upper marginal edge region 26 and the horizontally oriented flange sections 54b and, more particularly, in the nailing holes 44. Then, a second panel is positioned in a horizontally-adjacent configuration to the first panel. More particularly, the vertically and horizontally oriented flange sections 52a, 52b of the side marginal edge region 48a of a second panel 20 are designed to be insertable in the receiving groove 56 defined between the vertically and horizontally oriented flange sections 54a, 54b of the side marginal edge region 48b and the overlapping covering section 36 of a first and horizontally-adjacent one of the panels 20 previously mounted to the support surface. In an alternative embodiment, the receiving groove 56 defined between the vertically and horizontally oriented flange sections 54a, 54b of the side marginal edge region 48b and the overlapping covering section 36 of a second panel 20 are designed to engage the vertically and horizontally oriented flange sections 52a, 52b of the side marginal edge region 48a of the first and horizontally-adjacent one of the panels 20 previously mounted to the support surface.
The vertically and horizontally oriented flange sections 52a, 52b are inserted by translating horizontally the second panel 20 with respect to the previously mounted panel 20. The horizontally-adjacent panels 20 are continuously engaged together since the insertable side flange 52 and the complementary receiving groove 56 extend continuously along the length of the panels 20. The thickness of the side flange 52 substantially corresponds to the width of the receiving groove 56 to facilitate frictional retention. Thus, during installation, the horizontally-adjacent panels 20 are first engaged together by inserting the insertable side flange 52 of the second panel 20 in the receiving groove 56 of the horizontally-adjacent panel 20, previously secured to the support surface. Following engagement, the second panel 20 can be secured to the support surface by inserting nails or other fasteners in fastening strips 34, 57 of the upper marginal edge region 26 and the horizontally oriented flange sections 54b and, more particularly, in the nailing holes 44. Due to the mechanical assembly of the insertable side flange 52 in the receiving groove 56, the second panel 20 is supported and it can be secured to the support surface without the need for manually supporting the weight of the panel 20. Other panels can be mounted with the above-described steps to complete the lowermost course or other horizontally extending courses of panels.
Alternatively, the horizontally-adjacent panel 20 can be engaged with a previously mounted panel 20 by positioning the horizontally-adjacent panel 20 adjacent and slightly above the previously mounted panel 20 and translating vertically the horizontally-adjacent panel 20 until the flanges 45, 52 are inserted in the corresponding receiving grooves 38, 56. The receiving grooves 38, 56 being open upwardly and the complementary flanges 45 and 52b extending downwardly from the covering section 36, it is thus possible to mount horizontally-adjacent panels 20 by translating one of them vertically with respect to the previously mounted panel 20. This feature can be advantageous to minimize transversal displacement of the panels 20 close to a J-trim of the covering assembly, for instance for the last panel of a horizontal course.
For mounting a panel course positioned above the lowermost course, which can be entirely or partially completed, an upper-course panel 20 is positioned in a vertically-adjacent configuration to the first panel (or any one of the panels 20 of the lowermost course). The insertable lower flange 45 of the lower marginal edge region 28 of each upper-course panel 20 is designed to be insertable in the upper elongated receiving groove 38 of each lower-course panel 20, vertically-adjacent to the upper-course and previously mounted to the support surface. The insertable lower flange 45 is inserted by translating vertically the upper-course panel 20 with respect to the previously mounted panel 20, as shown in
To engage and secure a panel in a vertically-adjacent configuration to a first one of the panels and a horizontally-adjacent configuration to a second one of the panels, a combination of the steps performed to secure horizontally-adjacent panels and the steps performed to secure vertically-adjacent panels are performed.
It is appreciated that an upper-course panel can be engaged with two consecutive and horizontally-adjacent panels of a lower course, i.e. a first section of its lower marginal edge region 28 is inserted in the upper elongated receiving groove 38 of a first lower-course panel 20 and a second section of its lower marginal edge region 28 is inserted in the upper elongated receiving groove 38 of a second lower-course panel 20, horizontally-adjacent to the first lower-course panel 20. This can occur if the side edges 50a, 50b of the panels 20 are stepped, when mounting the panels 20 to the support surface, to create staggered rows of building elements 64.
It is understood that the reverse arrangement could be used. While in the illustrated embodiment, the insertable lower flange 45 protrudes from the lower marginal edge region 28 and the upper elongated receiving groove 38 is located in the upper marginal edge region 26, it will be understood that the reverse arrangement also could be used. More particularly, the lower marginal edge region 28 can include two spaced-apart flanges that define therebetween the elongated receiving groove 38 with a downwardly oriented aperture and the upper marginal edge region can include the corresponding insertable flange.
As mentioned above, the interlocking engagement of vertically-adjacent panels 20 is substantially continuous since the upper elongated receiving groove 38 and the insertable lower flange 45 extend continuously along the length of the panels 20. This facilitates proper positioning of the overlying panel 20 during installation as well as supporting the weight of the panel 20 sufficient to enable the installer to effect its securement on the support surface without cumbersome support of the overlying panel weight. Furthermore, as the upper elongated receiving groove 38 is provided on the front surface 22 of the panel 20, it is seen by the panel installer when assembling the panels 20 together.
In the embodiment shown, the elongated receiving grooves 38, 56 and the corresponding flanges 45, 52 extend continuously along the edges of the panel 20. However, in an alternative embodiment, the elongated receiving grooves 38, 56 and/or the insertable flanges 45, 52 can extend discontinuously along the edges of the panel 20. Similarly, only sections of the side marginal edge regions 48a, 48b can include complementary elongated groove(s) and insertable flange(s).
The side edges 50a, 50b and the side marginal edge regions 48a, 48b can be straight edges, one having a male member (protruding and insertable flange) and the other one having the complementary female member (the elongated groove) in which the male member is insertable. Furthermore, the design of the side marginal edge regions 48a, 48b can vary from the embodiment shown. In an alternative embodiment (not shown), the side edges 50a, 50b and the side marginal edge regions 48a, 48b can be free of engageable male and female member combinations.
As the lateral edges, in an alternative configuration, the upper and lower marginal edges can be staggered edges having complementary staircase and reverse staircase configurations.
On the front surface 22 of the panel 20, the covering section 36 includes simulated building elements 64. In the embodiment shown, the building elements 64 include a plurality of adjacent simulated stones. It is appreciated that, in alternative embodiments (not shown), the building elements 64 can include a plurality of vertically-adjacent, horizontally extending rows of shingles or other building elements. It is appreciated that the rows can be staggered relative to a preceding row or not. Furthermore, the covering section 36 can simulate any other types of building elements such as wood planks, slates, tiles, bricks, shingles such as cedar shingles, and the like.
Moreover, although the embodiments of the covering panel and corresponding parts thereof consist of certain geometrical configurations as explained and illustrated herein, not all of these components and geometries are essential to the invention and thus should not be taken in their restrictive sense. It is to be understood, as also apparent to a person skilled in the art, that other suitable components and cooperation thereinbetween, as well as other suitable geometrical configurations, may be used for the covering panel according to the present invention, as will be briefly explained herein and as can be easily inferred herefrom by a person skilled in the art. Moreover, it will be appreciated that positional descriptions such as “above”, “below”, “left”, “right” and the like should, unless otherwise indicated, be taken in the context of the figures and should not be considered limiting.
Several alternative embodiments and examples have been described and illustrated herein. The embodiments of the invention described above are intended to be exemplary only. A person of ordinary skill in the art would appreciate the features of the individual embodiments, and the possible combinations and variations of the components. A person of ordinary skill in the art would further appreciate that any of the embodiments could be provided in any combination with the other embodiments disclosed herein. It is understood that the invention may be embodied in other specific forms without departing from the spirit or central characteristics thereof. The present examples and embodiments, therefore, are to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein. Accordingly, while the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention. The scope of the invention is therefore intended to be limited solely by the scope of the appended claims.
