Patent Application
20170297061
The present invention relates to a sieve apparatus comprising a housing having an inlet section with a feed inlet for material to be sifted and a discharge section including at least one outlet, at least one substantially vertical side wall, a screen mesh having at least one side edge, means for vibrating the screen mesh, and a support structure connected to the respective side wall including at least one support element along each side wall and adapted to support the screen mesh. The invention furthermore relates to a method of providing a sanitary support for a screen mesh in a sieve apparatus.
Sieve apparatus of this kind, also referred to as vibrating screen sifters, are well known in the art for separating and classifying material into at least two size-fractions by allowing the smaller fraction of the feed material to sift through the screen mesh.
Some apparatus make use of multiple vibrating screens, with a top screen separating the largest or over-size material from the rest of the material, which in turn falls onto an intermediate screen. The intermediate screen mesh then separates an intermediate size of material from undersize material. Other apparatus may consist of two or more housings connected to each other sequentially for retrieving material of different size configurations.
In for instance the food and pharma sectors, hygiene is an increasingly important area of focus when sifting powder or particulate material in a sieve apparatus of this kind. Hence, efficient cleaning is required. Cleaning In Place (CIP) is one approach to cleaning, and for several reasons it is becoming increasingly popular, as the CIP procedure allows for cleaning without handling of heavy screen meshes, possibly with sharp edges, which are furthermore easily damaged.
In order for the sieve apparatus to be able to be cleaned by CIP methods, demands are made to the configuration of the support structure of the screen mesh. In one commonly known solution the screen mesh is supported by a rectangular fixed bar mounted on the side wall. The bar provides a sealing functionality preventing unscreened material to find its way around the screen mesh and into the material of smaller size. However, in addition to difficulties in reaching all areas during the cleaning procedure, the bar can carry finished product all the way to the exit without letting it through the screen mesh. This constitutes a waste and production loss. In a second known solution an elastomer element with packing lip, for instance made of silicone and mounted along the edge of the screen mesh in which case the side wall of the housing is even and without support bars. In the opening between the screen mesh and the silicone edge element, there are obviously potentially severe hygiene challenges. Furthermore, the elastomer edges cannot withstand the chemicals used in CIP cleaning, and break-down after only a few CIP procedures is not uncommon. In order to avoid the critical hygiene problems related to the two above-mentioned, known technologies, a third known solution is today usually used for CIP sieve apparatus. Here, the supporting bars and the seal element are simply removed. Even though this results in a CIP cleanable construction, this solution entails other disadvantages, the main problem being that due to production tolerances of screen mesh as well as the side walls a small gap between the screen mesh and the side wall cannot be eliminated, which in turn allows unsorted material to find its way around the mesh, resulting in residual material in the finished product.
On this background, it is an object of the present invention to provide a sieve apparatus, by which the above disadvantages are alleviated and in which sanitary cleaning may be carried out.
In a first aspect, this and further objects are met by a sieve apparatus of the kind mentioned in the introduction, which is furthermore characterized in that each support element is provided as a support profile having an inclined support surface for the side edge of the screen mesh and constituting a substantially V-shaped structure protruding into the housing, said support surface meeting a lower surface in an apex located at a distance from the side wall inside the housing.
By the provision of such a V-shaped support profile, a self-adjusting abutment between the screen mesh and the support profile is achieved, hence resulting in a structure that does not allow residual to bypass the screen mesh and it does not allow finished material to be passed through the apparatus as production loss, but without the use of elastomer materials that cannot be properly cleaned. Furthermore, the V-shape provides for easy access to all areas to be cleaned during the CIP procedure.
The term “substantially V-shaped”, or simply “V-shaped”, is to be understood as encompassing structures having rounded edges or corners at the bends of the V, for instance at the apex and at the transition to the side wall.
In a preferred embodiment, the V-shaped support profile is formed as an integral part of the side wall. Such a one-piece structure entails that no joints are present in which material may gather and which are difficult to clean.
However, in an alternative embodiment it is conceivable to form the V-shaped support profile as a separate element connected to the side wall.
In principle, the support surface of the V-shape extending between a first point at the side wall and the apex could have any suitable inclination to provide appropriate support and still fulfil the requirements to easy access and cleanability, for instance an inclination in the range 20° to 70° with the horizontal. However, it is preferred that the inclination lie in the range 30° to 60°, and most preferred 40° to 50°. In a presently preferred embodiment, the V-shape corresponds to an isosceles triangle having an apex angle of substantially 90°, the support surface having an inclination of substantially 45°. This provides for a reliable support in combination with easy access to all areas.
In a second aspect, a method of providing a sanitary support for a screen mesh in a sieve apparatus is provided.
In preferred developments of the method, each V-shaped support profile is formed as an integral part of the respective side wall, and it is preferred that each side wall of the housing is formed by sheet metal and the V-shaped support profile is provided in a sheet forming process such as bending or rolling.
Further details and advantages appear from the remaining dependent claims, and from the detailed description of preferred embodiments and examples for carrying out the method set forth below.
In
Alternative known solutions are shown in
Referring now to
During operation, the sieve apparatus is vibrated, usually to produce a slow forward movement and a rapid rearward movement, so that material present on the screen mesh will move forward with the screen but, due to inertia will permit the screen to move rearwardly under it. As a result, the material will work its way forwardly on the respective screen, so that material which does not fall through the screen will be discharged from the discharge end of the respective screen, for collection.
The support structure comprises a set of transverse ribs 6 extending substantially perpendicularly to the side walls 2, located below the screen mesh 5. The transverse ribs 6 are connected to the side walls 2 in that the respective ends (not shown) are introduced through apertures in the side walls. In use, the screen mesh 5 lies on top of the transverse ribs 6. By forming the ribs 6 at varying height position along the length of the housing 2, the desired course of the screen mesh 5 is defined. Furthermore, the support structure comprises a support element along each side wall 2 to support a respective side edge 51 of the screen mesh 5. According to the invention, the support element is provided as a support profile 7 having an inclined support surface 73 for the side edge 51 of the screen mesh and constituting a substantially V-shaped structure protruding into the housing, said support surface 73 meeting a lower surface 74 in an apex 75 located at a distance from the side wall 2 inside the housing 1. Each transverse rib 6 has an upper edge 61 substantially at the level of the respective apex 75 of the V-shaped support profile.
In the first embodiment, each V-shaped support profile 7 is formed as an integral part of the respective side wall 2.
The support surface 73 of the V-shape extends between a first point 71 at the side wall 2 and the apex 75 and has an inclination in the range 20° to 70° with the horizontal, preferably 30° to 60°, most preferred 40° to 50°. Specifically, in the first embodiment the V-shape corresponds to an isosceles triangle having an apex angle of substantially 90°, the support surface 73 having an inclination of substantially 45°, just as the lower surface 74. This allows for easy access to the transitions between the side wall 2 and the V-shaped support profile 7 at first and second points 71, 72, respectively, and hence all areas are able to be properly cleaned. In the drawings, the V-shape is shown having sharp edges for illustrating purposes solely. It is to be understood that the term “substantially V-shaped”, or simply “V-shaped”, encompasses structures having rounded edges or corners at the bends of the V, in the first embodiment for instance at the apex and at the points of transition to the side wall. In the first embodiment, each side wall of the housing is formed by sheet metal and the V-shaped support profile is provided in a sheet forming process such as bending or rolling, which in itself renders the edges and corners rounded.
Referring again to
In the alternative, second and third embodiments shown in
In the embodiment of
Alternative connections are conceivable, for instance mechanical fastening means such as a screw or bolt may be introduced from the outside and into a threaded hole or bushing.
In the embodiment of
The side edge of the screen mesh 205 is provided with a frame element 251. The frame element 251 is made from any suitable material and is preferably flexible and resilient. The connection to the screen mesh is carried out by pressing, gluing, moulding, welding, or soldering. Such a frame element could also be applied to the first and second embodiments.
The inclination of the support surface 273 forms an angle of approximately 60° with the horizontal and the lower surface 274 is substantially horizontal, is perpendicular to the side wall 202. This configuration is less preferred than the first configuration, as the relatively steep angle of the support surface 273 gives a smaller abutment face of the screen mesh 205, and at the sharp edge at the transition between the side wall 202 and the lower surface 274, there is a risk of crack formation, which in addition to weakening the material is prone to undesired gathering of material.
The material and the dimensions of the sieve apparatus depend on the field of use.
In the above-mentioned embodiments, the housing and the V-shaped support profiles are made from a metal material such as steel.
Alternative designs include sieve apparatus wherein the housing and the V-shaped support profiles are made from a composite or plastic, possibly thermoplastic, material.
In the above embodiments, the support profile has been shown and described as a single coherent profile at each wall. However, as an alternative, each V-shaped support profile may be composed of a number of elements, possible separated by a gap between each other.
The dimensions of the sieve apparatus in the actual embodiment are such that the internal width between the two opposing side walls is approximately 1.3 m. The length of the entire sieve apparatus is about 6 m, and the length of the screen mesh is about 5 m. The apex of the V-shaped support profile 7 in the first embodiment protrudes approximately 2 cm into the housing 2. For other screen meshes, this dimension may be larger or smaller. The size is chosen in accordance with the materials of other parts, for instance stainless steel has a tendency to deform during the welding of the various parts, in turn entailing larger manufacturing tolerances.
In the following, a method of providing a sanitary support for a screen mesh in a sieve apparatus will be described. The method comprises the steps of:
providing a housing with an inlet section with a feed inlet for material to be sifted and a discharge section including at least one outlet, and at least one substantially vertical side walls,
providing a screen mesh with two side edges,
providing each side wall with a support profile having an inclined support surface and constituting a V-shaped structure protruding into the housing, said support surface meeting a lower surface in an apex located at a distance from the side wall inside the housing, and
placing the screen mesh on the inclined support surface of the respective V-shaped support profile.
In the preferred embodiment, each V-shaped support profile is formed as an integral part of the respective side wall. Furthermore, each side wall of the housing is formed by sheet metal and the V-shaped support profile is provided in a sheet forming process such as bending or rolling.
Alternatively, each side wall of the housing is formed by a composite or plastic, possibly thermoplastic, material and the V-shaped support profile is formed by moulding. As a further alternative, each side wall of the housing is formed by a workpiece of surplus thickness and each V-shaped support profile is provided by cutting the workpiece in a milling process.
In the event each V-shaped support profile is formed as a separate element which is connected to the respective side wall, it may be either welded to the side wall, or connected to the side wall by adhesion.
The invention should not be regarded as being limited to the embodiments shown and described in the above. Several modifications and combinations are conceivable within the scope of the appended claims. Although the invention has been described with reference to a sieve apparatus having a substantially rectangular configuration, the underlying principle is applicable to apparatus having other configurations such as for instance circular.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/DK2014/050279 | 9/9/2014 | WO | 00 |
