The present invention relates to a signal discriminator, and particularly to a signal discriminator which has an excellent noise blocking characteristic, and which is free from waveform distortion.
As electronic devices are coming out with a reduced dimension and an enhanced performance, it is becoming increasingly important to reduce radiation noise coming from a cable, such as a signal line and a power line, and conduction noise getting in the cable and conducting therethrough.
FIGS. 10(a) and 10(b) show characteristic performance curves on permeability μ and impedance Z, respectively, as a function of frequency, which are achieved by such a magnetic core as formed of a soft magnetic material. The magnetic core realizes high frequency noise absorbing effect (to be described later) in a high frequency band due to a pure resistance component (R) attributable to imaginary permeability (μ″), and therefore is favorably used as a signal discriminator to discriminate signals from noises.
The impedance Z of the magnetic core having the characteristics described above is conventionally expressed by the permeability μ as follows:
Z=R+jX (Formula 1)
μ=μ′+jμ″ (Formula 2)
where X is a reactance component which is generated by a real part μ′ of the permeability μ, and which is proportional to inductance, and R is a resistance component which is generated by an imaginary part μ″ of the permeability μ, and which is composed of winding resistance, iron loss, and the like. As described later, the X and R components actually include winding-to-winding capacitance and core-to-winding capacitance, respectively.
Referring to
Referring to
The reactance component X reflects a noise in a cable toward an input side of the cable thereby preventing the noise from further conducting in the cable, but the reflected noise may possibly constitute a source of other noises developing into radiation noises. On the other hand, the resistance component R consumes a noise by converting the noise into thermal energy, thus preventing development of any further noises. Accordingly, noses are preferably removed by a method of conversion into thermal energy.
A frequency, at which the values of the reactance component X and the resistance component R are equal to each other, is called “an X-R cross-point frequency”, and in case of signal discriminators having the same impedance characteristic, one thereof having a lower X-R cross-point frequency is more effective in reducing noises. In order to achieve frequency characteristics as shown by FIGS. 10(a) and 10(b), a magnetic core is conventionally formed of Ni—Zn-based ferrite which has a high resistivity. The Ni—Zn-based ferrite, however, is costly due to its raw material containing Ni, which results in an increased cost of a signal discriminator.
On the other hand, Mn—Zn-based ferrite is inexpensive but commonly has a resistivity as low as 0.1 to 1 Ωm due to electron transfer occurring between Fe3+ and Fe2+ (between ions), and eddy current loss starts increasing already in a low frequency band, which results in that the Mn—Zn ferrite practically works up to several hundred kHz at the utmost. At a frequency domain exceeding the several hundred kHz, the Mn—Zn ferrite has its permeability (initial permeability) significantly lowered thus completely losing characteristic as a soft magnetic material. Also, for prevention of insulation failure attributable to the low resistivity, a cover or insulating coat is required resulting in increased cost.
In order to solve the aforementioned problem, for example, Japanese Patent Application Laid-Open No. H05-283223 teaches a signal discriminator using a magnetic core which is formed of a comparatively inexpensive Ni-free material (Mn—Zn-based ferrite) under a conventional general manufacturing process. The magnetic core thus formed is not only inexpensive but also achieves frequency characteristic on permeability and impedance substantially equivalent to that of a conventional expensive Ni—Zn-based magnetic core, thus an economical signal discriminator is provided. The aforementioned magnetic core contains as its main components: (a) 20 to 35 mol % MgO, (b) 10 to 20 mol % ZnO, (c) 3 to 10 mol % MnO, and (d) 40 to 50 mol % Fe2O3; and as additives: (e) 0 to 2 (0 excluded) weight % CuO, Bi2, and O3, respectively.
However, the solution described above involves the following problem. Since a conventional Ni—Zn-based magnetic core has a high resistivity and has an excellent high frequency characteristic, the resonant frequency of a coil is high, and the X-R cross-point frequency is to found to range from 10 MHz upward. Consequently, if the conventional Ni—Zn-based magnet core is applied to an input signal cable in a high input impedance circuit, such as a C-MOS inverter, having an electrostatic capacitance of several pF, a digital signal suffers ringing, undershoot, or overshoot due to a high Q (reciprocal number of loss coefficient) of the circuit, and a signal waveform is distorted. Here, since the magnetic core disclosed in the aforementioned Japanese Patent Application Laid-Open No. H05-283223 is made so as to obtain permeability and impedance with frequency characteristic substantially equivalent to that of the conventional Ni—Zn-based magnetic core as described above, the signal waveform distortion problem associated with the conventional Ni—Zn-based magnetic core is found also in the aforementioned magnetic core. Further, since the magnetic core is inferior to other magnetic materials in magnetic characteristics such as saturation flux density, the magnetic core must have an increased dimension in order to achieve an equivalent characteristic as a signal discriminator. Especially, when it is applied to a power line in which a large current flows, and when ripple current or surge noise becomes a problem, the magnetic core must have its dimension further increased in order to prevent magnetic saturation.
The present invention has been made in light of the above problem, and it is an object of the present invention to provide a signal discriminator, which leverages the variation in the permittivity of Mn—Zn-based ferrite to thereby achieve an impedance characteristic equivalent to that of a signal discriminator formed of a conventional Ni—Zn-based magnetic core, and which also is highly resistant in a high frequency noise band so as to reduce waveform distortion attributable to high frequency noise.
As described above, the impedance Z of the conventional magnetic core is expressed by the aforementioned Formulas 1 and 2. On the other hand, it is noted in “Ceramic substrate for electronic circuit” (Pages 200 to 201) by Electronic Materials Manufacturers Association of Japan that a magnetic substrate can be treated purely as a magnetic material when an electrostatic field alone acts on it, but exhibits not only a magnetic property but also a dielectric property when high frequency electric and magnetic fields act on it simultaneously like microwave. Further, it is noted that the permittivity of ferrite can reach an order of several thousands at a low frequency (in kHz band and lower), and that most ferrites go beyond dispersion phenomenon in a frequency band ranging from 1 MHz upward, and many ferrites have their permittivity measuring somewhere between 10 to 15 in a microwave band.
The present inventors, et al., with attention focused on the facts noted above, increased the resistivity of a magnetic core formed of a comparatively inexpensive soft magnetic material not containing Ni, etc., and arranged that the real part of complex relative permittivity is large in a frequency band lower than the frequency of an electric signal flowing in the cable and small in a frequency band higher than the frequency of the electric signal, and that a conventional general manufacturing process can be applied. As a result, it happens even in the magnetic core formed of comparatively inexpensive soft magnetic material free of Ni, etc. that the eddy current loss in a signal frequency band can be reduced by increase of resistivity, and also that the resistance component as the signal discriminator can be small in a low frequency band and large in a frequency band of the noise signal due to the complex relative permittivity varying with the change of frequency, thus enabling reduction of waveform distortion arising from the high frequency noise.
Specifically, in order to achieve the object described above, according to claim 1 of the present invention, in a signal discriminator which is formed of a soft magnetic material to form a closed magnetic path, is attached on a cable such that the cable passes through the closed magnetic path, and which passes an electric signal flowing through the cable and blocks a noise signal flowing through the cable, the soft magnetic material has its complex relative permittivity varying with frequency, and a real part of the complex relative permittivity is large in a frequency domain lower than a frequency of the electric signal flowing through the cable and small in a frequency domain higher than the frequency of the electric signal.
According to claim 2 of the present invention, in the signal discriminator as described in claim 1, the real part of the complex relative permittivity of the soft magnetic material may range from 1,000 up to 20,000 at 1 kHz, and from 50 downward at 1 MHz.
According to claim 3 of the present invention, in the signal discriminator as described in claim 1 or 2, the soft magnetic material may be Mn—Zn ferrite having a basic component composition comprising 44.0 to 50.0 (50.0 excluded) mol % Fe2O3, 4.0 to 26.5 mol % ZnO, 0.1 to 8.0 mol % at least one of TiO2 and SnO2, and the rest consisting of MnO.
According to claim 4 of the present invention, in the signal discriminator as described in claim 1 or 2, the soft magnetic material may be Mn—Zn ferrite having a basic component composition comprising 44.0 to 50.0 (50.0 excluded) mol % Fe2O3, 4.0 to 26.5 mol % ZnO, 0.1 to 8.0 mol % at least one of TiO2 and SnO2, 0.1 to 16.0 mol % CuO, and the rest consisting of MnO.
According to claim 5, in the signal discriminator as described in any one of claims 1 to 4, the soft magnetic material may have a resistivity of 150 Ωm or higher.
FIGS. 9(a) and 9(b) explain general cylindrical or toroidal magnetic core structures to form a closed magnetic path, wherein
FIGS. 10(a) and 10(b) show characteristic curves of permeability μ and impedance Z, respectively, on a magnetic core formed of a soft magnetic material.
As described above, a magnetic core formed of a soft magnetic material, such as ferrite, exhibits not only a magnetic property but also a dielectric property, and has its permittivity varying with the frequency. Consequently, the impedance Z expressed by the aforementioned Formula 1 is affected by permittivity ε. The magnetic core formed of the soft magnetic material according to the present invention will be discussed in view of not only permeability μ but also permittivity ε.
The permittivity ε is defined as follows:
ε=ε′−jε″ (Formula 3)
where ε′ is a real part of the permittivity ε, and ε″ is an imaginary part of the permittivity ε.
As is clear from
The present invention leverages the mechanism that the frequency characteristic of the reactance component X changes under the influence of the permittivity ε in a low frequency band, and thereby the X-R cross-point frequency moves toward a lower frequency.
In
Referring to
Accordingly, in the reactance component X2, the capacitive reactance C is not negligible with respect to the inductive reactance L in a low frequency domain, in consequence of which the value of the reactance component X2 as the parallel circuit of the capacitive reactance C and the inductive reactance L is caused to decrease (change in configuration). On the other hand, in a high frequency domain, the influence of the capacitive reactance C is decreased, and consequently the reactance component X2 decreases more than the reactance component X1 without considerably changing the impedance characteristic as a whole, and the X-R cross-point frequency moves to the XR2 which is lower than the XR1.
As described above, in the signal discriminator according to the present invention, the frequency characteristic of the reactance component X is changed through the influence of the permittivity ε, whereby the X-R cross-point frequency is caused to move toward a low frequency, and noises in a frequency band where noise components exist are converted into thermal energy thus reducing the waveform distortion originating from high frequency noises.
Examples 1 and 2 will hereinafter be described.
In the examples described below, it is assumed that a signal frequency is 1 MHz band, a frequency of noises to be removed is 10 to 500 MHz band, and that the X-R cross-point frequency to discriminate between the signal frequency and the noise frequency is from 10 MHz downward, and resistivity p, which is to be determined by a voltage applied to a cable, such as a signal line and a power line, is set at 150 Ωm which falls within a range where problems are kept off at an anticipated voltage in normal applications. Under the aforementioned assumption, basic component compositions are set so that the real part ε′ of the complex relative permittivity of a soft magnetic material ranges from 1,000 up to 2,000 at 1 kHz, and from 50 downward at 1 MHz.
The reason the real part ε′ of the complex relative permittivity is adapted to range from 1,000 to 20,000 at 1 kHz is that if it is under 1,000, the capacitive reactance C is too small thus failing to cause the configuration of the frequency characteristic of the reactance X to change, and that if it is over 20,000, then the capacitive reactance C is too large thus causing the reactance X to remarkably change to the extent of making an impact on the entire impedance characteristic. And, the reason the real part ε′ of the complex relative permittivity is adapted to range from 50 downward at 1 MHz is that if it is over 50, the capacitive reactance C is too large in a high frequency band thus causing the impedance characteristic to deteriorate in a high frequency band.
Sample 1 has a basic component composition as shown by S1 in
Sample 2 has a basic component composition as shown by S2 in
Samples 3, 4 and 5 for comparison purpose have respective basic component compositions as shown by S3, S4 and S5 in
Referring to
Referring to
Referring to
Referring to
Referring to
Samples 1 and 2 have their X-R cross-point frequency falling at 5 MHz because Samples 1 and 2 have the real part ε′ of complex relative permittivity measuring over 10,000 at 1 kHz but decreasing from 5 kHz upward to measure about 30 at 1 MHz.
Thus, it is proved that Samples 1 and 2 according to the present invention have better impedance characteristic and noise reducing performance than Sample 3 of conventional Mn—Zn-based ferrite, Sample 4 of Mg—Zn-based ferrite, and Sample 5 of Ni—Zn-based ferrite.
According to claim 1 of the present invention, in a signal discriminator which is formed of a soft magnetic material to form a closed magnetic path, is attached on a cable such that the cable passes through the closed magnetic path, and which passes an electric signal flowing through the cable and blocks a noise signal flowing through the cable, the soft magnetic material has its complex relative permittivity varying with frequency, and the real part of the complex relative permittivity is large in a frequency domain lower than a frequency of the electric signal flowing through the cable and small in a frequency domain higher than the frequency of the electric signal, whereby the signal discriminator is enabled to suppress noise components while passing signal components.
According to claims 2 to 5 of the present invention, a low-cost signal discriminator is obtained which is adapted for a signal frequency of 1 MHz band, removes noises in a frequency of 10 to 500 MHz, has an X-R cross-point frequency of 10 MHz and below, and which discriminates signals from noses without magnetic saturation, and with good insulation.
Filing Document | Filing Date | Country | Kind |
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PCT/JP03/12043 | 9/22/2003 | WO |