This invention relates to door locks, and particularly to an apparatus for automatically unlocking and opening a door to facilitate exit by persons and pets from a building in response to a signal such as a smoke alarm.
In the event of an emergency in a building, such as a fire, or the release of a combustible gas or carbon monoxide from a heater or other source, it is important for individuals and pets to move to a safe location outside the building as quickly as possible. Pets, such as dogs and cats, are generally incapable of unlocking and opening conventional doors in doorways leading to the exterior of a building. Some handicapped persons also have difficulty in unlocking and opening doors.
The problem of releasing a pet from the interior of a building in the event a hazardous condition occurs when the pet is alone, has been addressed by an alarm-actuated pet door lock release, as described in U.S. Pat. No. 7,564,362, dated Jul. 21, 2009. However, this pet door lock release requires the use of a pet door, e.g., a swinging closure, hanging from a horizontal hinge, and installed in an opening in the lower portion of a conventional door.
Various signal-activated unlocking devices for conventional doors have been proposed. An example is the wireless residential door unlatch system described in U.S. Pat. No. 5,729,198, dated Mar. 17, 1998. These signal-activated unlocking devices can be operated in response to signals transmitted from remote control devices operated by individuals, and can also be operated in response to alarm-generated signals. The unlatch system in U.S. Pat. No. 5,729,198 utilizes a solenoid-operated push rod to disengage a spring-loaded latch bolt from a strike plate.
Although these signal-activated unlocking devices can unlock doors, they have drawbacks that make them generally unsuitable for releasing pets. One problem is that most residential exit doors are hinged doors that are opened by pulling on a door handle to cause the door to swing inward. Few pets have the capability of reliably opening a door in this manner. Pets are also generally incapable of opening sliding doors. Another problem is that a solenoid-operated latch bolt pushing device, if operated by a battery, exerts a pushing force only while electric current is being drawn. If the current is cut off, or if the battery has become drained, it might not exert sufficient force to cause the latch bolt to clear the strike plate. Moreover, since it is necessary to shut off current to a solenoid within a short time following release of the door latch in order to prevent overheating of the solenoid or excessive drain on the battery that supplies operating current to the solenoid, reclosing of the door following operation of the unlocking device can result in reengagement of the latch.
An object of this invention is to provide a simple and easy-to-install apparatus for unlocking and opening an exit door in response to an alarm signal or an intentionally generated signal from a remote location, and thereby reliably ensure that a pet can escape from a building in the event of a hazard such as smoke, flame, carbon monoxide, or combustible gas. Another object is to ensure that the door, after being initially opened, is not relatched if it is pushed closed by the action of a pet after operating current for the unlocking apparatus is switched off.
The invention is a signal-responsive apparatus for providing an exit passage from a building. According to one aspect, the principal elements of the apparatus include a strike plate, an electric actuator, an actuator-supporting frame, and a control, responsive to an activation signal, for operating the actuator.
The strike plate is adapted to cooperate with a spring-loaded latch bolt, and has an opening for receiving the latch bolt.
The actuator-supporting frame is connected to, and extends from, the strike plate in the direction in which a latch bolt extends into the opening of the strike plate. The frame has opposite side parts, and an opening between the side parts.
The electric actuator has an actuator body and a plunger extending from the actuator body. The plunger includes a first part extending into the actuator body and movable outward from the actuator body by operation of the actuator in response to the application of electric current to the actuator. The plunger also includes a face part for engaging the latch bolt when the latch bolt is received through the opening of the strike plate, and for pushing the latch bolt outward through the opening of the strike plate by operation of the actuator. A connection between the first part and the face part of the plunger is adjustable to a position such that the face part allows full engagement of the spring-loaded latch bolt with the opening in the strike plate when the actuator is not activated, but extends through the opening to a position in which it causes the latch bolt to clear the strike plate when the actuator is activated.
A hinge mounting connects the actuator to the frame, and permits pivoting movement of the actuator body about a hinge axis to a position wherein a portion of the actuator extends outward through the opening between the side parts of the frame for adjustment of the connection between the first part of the plunger and the face part.
A control operates the actuator in response to an activation signal, which can be an alarm signal, or a signal generated intentionally.
In a preferred embodiment, the connection between the first part of the plunger and the face part is a threaded connection, which allows for adjustment of the stroke of the plunger, i.e., adjustment of the position of face part when the plunger is extended.
In another preferred embodiment, the connection between the first part of the plunger and the face part includes a transverse through hole, and the frame has opposed slots extending in the direction of movement of the plunger when the actuator is activated. A removable guide pin, extending through the slots and the transverse through hole, prevents the actuator from pivoting about the hinge axis while allowing movement of the plunger from the position in which the face part allows full engagement of the spring-loaded latch bolt with the opening in the strike plate to the position in which the latch bolt clears the strike plate.
Another aspect of the invention pertains to the maintenance of the face part of the plunger in an extended position to prevent a latch bolt from reengaging the strike plate when the actuator is operated by electric current and the delivery of electric current to the actuator is discontinued.
The objective of maintaining the face part of the actuator in its extended position is preferably achieved by the use of a screw actuator, operable by an electric motor through a reduction gear train, and including a screw for causing extension of the plunger. The screw actuator has sufficient resistance to retraction to prevent retraction of the plunger in response to a force exerted by a latch bolt in engagement with the face part of the plunger following discontinuance of the delivery of electric current to said actuator.
Alternatively, an auxiliary latch, engageable with the plunger, can be used to prevent retraction of the plunger in response to a force exerted by a latch bolt following discontinuance of the delivery of electric current to the actuator.
Still another aspect of the invention pertains to the automatic opening of a door when the actuator is activated by an externally generated signal such as an alarm signal or an intentionally generated signal. Here, the apparatus comprises a door frame, a door associated with the door frame and movable relative to the door frame between an open condition in which the door permits passage through the door frame and a closed condition in which the door blocks passage through the door frame.
A latch bolt, for temporarily securing the door in its closed condition, is moveable between an extended position for engagement with a strike plate to maintain the door in its closed condition, and a retracted position wherein the latch bolt clears the strike and allows the door to be moved to an open condition. A spring exerts a force urging the latch bolt toward its extended position, but allows retraction of the latch bolt to its retracted position by the exertion of an opposing force on the latch bolt.
The strike plate, which has an opening for receiving the latch bolt, is arranged so that when the latch bolt is in its extended position and received in the opening, the engagement of the latch bolt with the strike maintains the door in its closed condition.
The latch bolt can be mounted either on the door or on the door frame, and the strike plate can be mounted on the other one of the door and the door frame. The latch bolt and strike plate are arranged so that the letch bolt can be received in the opening of the strike plate when the door is in its closed condition. The latch bolt can be moved by a knob or a lever from an extended position for engagement with the strike plate to maintain the door in its closed condition, to a retracted position to allow opening of the door.
The actuator is operated by electric current, and has an actuator body connected to the strike plate and a plunger movable relative to the actuator body in response to the application of electric current. A control responsive to an externally generated signal, e.g., an alarm signal or an intentionally generated signal, controls electric current for the operation of the actuator.
The actuator includes a plunger engageable with the latch bolt, and movable by the actuator in response to the externally generated signal in a direction to push the latch bolt from its extended position to a position in which it clears the strike plate and permits opening of the door.
Delivery of electric current to the actuator is discontinued by the control after movement of the latch bolt by the plunger to the position in which the latch bolt clears the strike plate and permits opening of the door. Discontinuing the electric current prevents overheating of the actuator. The plunger is retained in a position in which it maintains the latch bolt in the position in which the latch bolt clears the strike plate following discontinuance of the delivery of electric current to the actuator.
The door, which can be a swinging door or a sliding door, is moved automatically from its closed condition to its open condition when the latch bolt clears the strike plate, preferably by a force exerted by a spring. The door can also be moved from its closed condition to its open condition by gravity acting on a weight or on the door itself.
The preferred form of actuator is a screw actuator comprising a reversible DC motor, a reduction gear train driven by the motor, and a threaded coupling, driven by the motor through the gear train, and connected to a plunger in such a way as to cause the plunger to move linearly when the motor is operated.
The screw actuator has sufficient resistance to retraction to prevent retraction of the plunger in response to a force exerted by the latch bolt spring when electric current is no longer being supplied to the actuator.
The externally generated signal that causes the operation of the actuator can be an alarm apparatus responsive to at least one of a set of conditions including smoke, carbon monoxide, heat, fire, and combustible gas.
The apparatus can include a memory device for retaining a pre-recorded message, and a loudspeaker, connected to the memory device, for transmitting the pre-recorded message as an audible message, and a control responsive to the externally generated signal for causing the loudspeaker to transmit the pre-recorded message, so that opening of the door by the operation of the actuator is accompanied by transmission of the audible message. The message can be a command that a pet is trained to obey by exiting through the opened door.
As shown in
Whereas a typical door jamb has a shallow recess behind the strike plate for accommodating the latch bolt, in the door jamb 26, the recess is lengthened, e.g., by drilling, to provide an elongated recess 28, capable of receiving an actuator supporting frame 30.
An actuator 32, within frame 30, includes a plunger 34 having a cylindrical first part 36 that is movable in and out of the actuator body, and a face part 38, connected to the first part and movable through the opening 20 of the strike plate as shown in
As shown in
As shown in
As shown in
When the plunger of the actuator is fully extended, the bolt-engaging surface of the face part 38 should be positioned slightly beyond the face of the strike plate, as shown in
The actuator 32 is preferably an actuator comprising a reversible DC motor, a reduction gear train, and a threaded connection having a first part rotatable by the motor through the gear train, and a second part connected to the face part through the adjusting threads. When the plunger is fully extended, the current driving the motor can be switched off in order to prevent overheating. Reverse movement of the plunger caused by pressure exerted by the bolt on the door is prevented because of the high ratio of the reduction gearing in the actuator. As an alternative, a solenoid actuator can be utilized, but such an actuator require measures to ensure that the bolt-engaging face part is not pushed backward by the door-locking bolt when electric current for operating the solenoid is shut off.
In the alternative device shown in
Operation of the actuator and resulting disengagement of the spring-loaded latch bolt from the strike plate, does not, by itself cause opening of the door. Consequently, a mechanism should be provided to cause the door to open automatically when the latch bolt disengages the strike plate. As shown in
In
The actuator-operated unlatching mechanism can be used on a sliding door, as shown in
As shown in
The actuator can be operated in response to any of a variety of signals. As shown in
As shown in
A message recorder 144, which can comprise a digital sound recorder, a CD-ROM, a magnetic tape device, or other recording device, is arranged to be activate by the receiver and to transmit the recorded message to the loudspeaker 134 (
The basic steps in the operation of the actuator control 138 are shown in
The control module of
The control module and the associated loudspeaker can be mounted on a wall adjacent the doorway, and connected to the actuator by a simple two-conductor cable that passes through the wall and extends to the actuator through an internal space between an interior wall panel and the exterior wall. The length of the cable is preferably such that it allows for easy installation of the assembly comprising the actuator, the actuator frame and the strike plate, and for removal of the assembly for adjustment of the stroke of the actuator.
The invention has a number of significant aspects, each having one or more advantages over prior devices utilizing latch-releasing bolt-pushing plungers. One is that it is easy to install. Another is that it provides for simple adjustment of the stroke of the bolt-engaging face part of the actuator. Still another is that, by the use of an actuator comprising a motor-driven reduction gear train and a screw-driven plunger, reversal of the plunger when the current to the motor is discontinued is effectively prevented. Still another is that, when the actuator is combined with a door-opening spring, weight or other means, a pet can more readily escape a hazardous condition.
Various modifications can be made to the apparatus described above. For example, the guide pin 52 (