Information
-
Patent Grant
-
6237912
-
Patent Number
6,237,912
-
Date Filed
Thursday, February 25, 199925 years ago
-
Date Issued
Tuesday, May 29, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Walsh; Donald P.
- Schlak; Daniel K
Agents
-
CPC
-
US Classifications
Field of Search
US
- 271 202
- 271 182
- 271 229
- 271 246
- 271 266
- 271 270
- 271 273
- 271 274
- 271 203
-
International Classifications
-
Abstract
A signature conveying apparatus is disclosed which is structured simply and which enables a stable high-speed operation to be performed when a chopper-folding operation is performed by conveying the signatures to a chopper-folding unit at a low speed. A signature conveying unit of a folding machine incorporates a delivery cylinder which is rotated at a speed lower than the peripheral speed of a gripping cylinder and a speed-reduction cylinder. A high-speed conveying means conveys signatures received from the delivery cylinder and the speed-reduction cylinder at the same peripheral speed as that of the delivery cylinder and the speed-reduction cylinder. A speed-change conveying means receives the signatures conveyed from the high-speed conveying means to convey the signatures to a low-speed conveying means such that the conveyance speed is gradually reduced. The speed-change conveying means is provide with a plurality of pairs of upper and lower speed-change drive rollers disposed apart from one another for a distance shorter than the length of the signature. The low-speed conveying means conveys the signatures to chopper-folding units at a low speed.
Description
BACKGROUND OF THE INVENTION AND RELATED ART STATEMENT
1. Field of the Invention
The present invention relates to a signature-conveying apparatus of a folding machine of a rotary press.
2. Description of Related Art
Conventional commercial rotary presses, such as the one shown in
FIGS. 11 and 12
, includes a folding machine which has a chopper-folding unit.
A folding machine of a type having the above mentioned chopper-folding unit causes continuous paper W printed in a printing portion of a rotary press to be introduced into a parallel folding portion
1
which incorporates a serration cylinder
2
, a folding cylinder
3
and a gripping cylinder
4
. The continuous paper W is cut into sheets each having a predetermined size at a position between the serration cylinder
2
and the folding cylinder
3
. Then, the sheet is, between the folding cylinder
3
and the gripping cylinder
4
, folded in parallel with the cutting line so that the size of the sheet is halved. Thus, signatures S
1
are formed.
As shown in
FIG. 11
, the signatures S
1
are held between an upper conveying belt
7
a
and a lower conveying belt
7
b
arranged to move at the same peripheral speed of each cylinder disposed in the parallel folding portion
1
. Thus, the signatures S
1
are conveyed toward a chopper-folding unit
9
. The signature S
1
moved by the upper and lower conveying belts
7
a
and
7
b
is brought into contact with a stopper
15
of the chopper-folding unit
9
so as to be stopped. In synchronization with the stoppage timing, a chopper blade is pressed against the central portion of the signature S
1
so that a signature S
2
folded half in a direction perpendicular to the cutting line of the signature S
1
is formed.
A folding machine structured as shown in
FIG. 12
is employed by a rotary press of a type which usually processes printed matter which is chopper-folded. As shown in
FIG. 12
, the foregoing folding machine incorporates a speed-reduction cylinder
5
disposed between a parallel folding portion
1
and chopper-folding units
9
A and
9
B and arranged to be rotated at a peripheral speed lower than that of each cylinder disposed in the parallel folding portion
1
. Moreover, the folding machine shown in
FIG. 12
incorporates a delivery cylinder
6
which is in contact with the speed-reduction cylinder
5
and arranged to be rotated at the same peripheral speed as that of the speed-reduction cylinder.
The cylinders
5
and
6
are connected to corresponding chopper-folding units
9
A and
9
B which are two units disposed vertically. The signature S
1
discharged from the gripping cylinder
4
is delivered from the gripping cylinder
4
to the speed-reduction cylinder
5
along the surfaces of the two cylinders
4
and
5
. The signatures S
1
are alternately delivered to a passage formed from the speed-reduction cylinder
5
to the lower chopper-folding unit
9
A and another passage formed from the speed-reduction cylinder
5
to the upper chopper-folding unit
9
B through the delivery cylinder
6
.
The signature S
1
allowed to pass through the lower conveying belts
7
a
and
7
b
and the delivery cylinder
6
and alternately placed on the upper conveying belts
8
a
and
8
b
are held between the conveying belts
7
a
and
7
b
and the conveying belts
8
a
and
8
b
so as to be conveyed. Then, the is leading end of the signature S
1
is brought into contact with each stopper
15
of the chopper-folding units
9
A and
9
B. At this time, the chopper blade is pressed against the central portion of the signature S
1
so that a signature S
2
folded into two perpendicular to the cutting line of the signature S
1
is formed.
In the folding machine incorporating the speed-reduction cylinder
5
, the two chopper-folding units
9
A and
9
B are alternately operated as described above. The speed, at which the signature S
1
is conveyed to the chopper-folding units
9
A and
9
B, can be reduced. As a result, even if the printing speed of the rotary press is raised, repulsion, which is produced when the signature S
1
is brought into contact with the stopper
15
of each of the chopper-folding units
9
A and
9
B, can be reduced. Therefore, the folding accuracy can be stabilized and, thus, the chopper-folding operation can be performed at high speed.
OBJECT AND SUMMARY OF THE INVENTION
The conventional folding machines incorporating the chopper-folding units have the following problems.
The usual folding machine structured as shown in
FIG. 11
is not provided with the speed-reduction cylinder. In this case, the signature S
1
discharged from the gripping cylinder
4
is held between the upper and lower conveying
7
a
and
7
b
which are moved at the same speed as that of each cylinder disposed in the parallel folding portion so as to be conveyed. Therefore, if the speed of the rotary press is raised, repulsion is intensified excessively which is produced when the signature S
1
is brought into contact with the stopper
15
of the chopper-folding unit. Thus, the signature S
1
is rebounded, causing the folding accuracy to deteriorate. What is worse, the paper is torn and/or wrinkles occur in the folding line portion. Therefore, when the chopper-folding operation is performed, the speed of the rotary press must be reduced, that is, a low-speed operation is required.
The folding machine structured as shown in FIG.
12
and provided with the speed-reduction cylinder
5
is arranged to alternately use the two chopper-folding units
9
A and
9
B. Therefore, the speed at which the signature S
1
is conveyed to the chopper-folding units can be reduced. As a result, repulsion which is produced when the signature S
1
is brought into contact with the stopper
15
of the chopper-folding unit can be reduced. As a result, the chopper-folding operation can be performed at high speed.
As described above, the gripping mechanism delivers, along the surfaces of the cylinders, the signature S
1
from the gripping cylinder
4
, which is rotated at the high peripheral speed, to the speed-reduction cylinder
5
which is rotated at the low peripheral speed. Therefore, the gripping mechanism must have a claw unit of the speed-reduction cylinder
5
which corresponds to the opening/closing operation of the gripping plate of the gripping cylinder
4
. Therefore, a complicated mechanism is required. To raise the operating speed, disorder of the signature S
1
occurring when the delivery is performed must be prevented and time required for the gripping mechanism to be opened/closed must be shortened. The foregoing requirements are considerably difficult to be achieved. Therefore, the operation speed of the rotary press cannot furthermore be raised.
An object of the present invention is to provide a signature-conveying apparatus which is capable of overcoming the above mentioned problems and conveying signatures to a chopper-folding unit with a simple structure so that a high-speed chopper-folding operation is performed.
To achieve the above mentioned object, according to one aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine structured to convey signatures formed in a parallel folding portion of the folding machine having a speed-reduction portion incorporating a speed-reduction cylinder and/or a delivery cylinder which is rotated slower than the peripheral speed of a gripping cylinder and discharged from the speed-reduction portion, the signature-conveying unit for a folding machine comprising: high-speed conveying means for conveying signatures received from the speed-reduction portion at the same peripheral speed as that of the speed-reduction portion; low-speed conveying means for conveying the signatures at a low speed; and speed-change conveying means incorporating a plurality of speed-change drive rollers for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein each of end portions of inlet and outlet portions of the speed-change conveying means has a portion overlapping the corresponding conveying means to be connected.
To achieve the above mentioned object, according to a second aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine structured to convey signatures formed in a parallel folding portion of the folding machine having a speed-reduction portion incorporating a speed-reduction cylinder and/or a delivery cylinder which is rotated slower than the peripheral speed of a gripping cylinder and discharged from the speed-reduction portion, the signature-conveying unit for a folding machine comprising: high-speed conveying means for conveying signatures received from the speed-reduction portion at the same peripheral speed as that of the speed-reduction portion; low-speed conveying means for conveying the signatures at a low speed; and speed-change conveying means incorporating a plurality of speed-change drive rollers and a rotative pressing roller for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein each of end portions of inlet and outlet portions of the speed-change conveying means has a portion overlapping the corresponding conveying means to be connected.
To achieve the above mentioned object, according to a third aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of the folding machine and discharged from a gripping cylinder, the signature-conveying apparatus for a folding machine comprising: two sorting means for alternately sorting passages for signatures conveyed along the outer surface of the gripping cylinder; two high-speed conveying means for receiving signatures sorted by the sorting means to convey the signatures at the same peripheral speed as that of the gripping cylinder; two low-speed conveying means for conveying the signatures at a low speed; and two speed-change conveying means incorporating a plurality of speed change drive rollers for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein each of end portions of inlet and outlet portions of the speed-change conveying means has a portion overlapping the corresponding conveying means to be connected.
To achieve the above mentioned object, according to a fourth aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of the folding machine and discharged from a gripping cylinder, the signature-conveying apparatus for a folding machine comprising: two sorting means for alternately sorting passages for signatures conveyed along the outer surface of the gripping cylinder; two high-speed conveying means for receiving signatures sorted by the sorting means to convey the signatures at the same peripheral speed as that of the gripping cylinder; two low-speed conveying means for conveying the signatures at a low speed; and two speed-change conveying means incorporating a plurality of speed-change drive rollers and a rotative pressing roller for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein each of end portions of inlet and outlet portions of the speed-change conveying means has a portion overlapping the corresponding conveying means to be connected.
To achieve the above mentioned object, according to a fifth aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of the folding machine and discharged from a gripping cylinder, the signature-conveying apparatus for a folding machine comprising: one high-speed conveying means for receiving signatures discharged from the gripping cylinder to convey the signatures at the same peripheral speed as that of the gripping cylinder; two low-speed conveying means for conveying the signatures at a low speed; and one speed-change conveying means incorporating a plurality of speed-change drive rollers for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein sorting means for alternately sorting the signatures to the two low-speed conveying means is disposed at an end of the speed-change conveying means.
To achieve the above mentioned object, according to a sixth aspect of the present invention, there is provided a signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of the folding machine and discharged from a gripping cylinder, the signature-conveying apparatus for a folding machine comprising: one high-speed conveying means for receiving signatures discharged from the gripping cylinder to convey the signatures at the same peripheral speed as that of the gripping cylinder; two low-speed conveying means for conveying the signatures at a low speed; and one speed-change conveying means incorporating a plurality of speed-change drive rollers and a rotative pressing roller for receiving the signatures conveyed from the high-speed conveying means and forcibly changing the speed so as to deliver the signatures to the low-speed conveying means such that the speed is gradually reduced, wherein sorting means for alternately sorting the signatures to the two low-speed conveying means is disposed at an end of the speed-change conveying means.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagram showing the schematic layout in a folding machine according to a first embodiment of the present invention;
FIG. 2
is a diagram showing the layout in a signature conveying apparatus according to the first embodiment of the present invention;
FIG. 3
is a plan view of
FIG. 2
;
FIG. 4
is an enlarged front view of a gear portion of the speed-change conveying means shown in
FIG. 2
;
FIG. 5
is an enlarged side view showing the gear portion of the speed-change conveying means shown in
FIG. 2
;
FIG. 6
is a diagram showing the layout in a signature conveying apparatus according to a second embodiment of the present invention;
FIG. 7
is a diagram showing an application of the speed-change conveying means according to the second embodiment of the present invention;
FIG. 8
is a diagram showing another application of the speed-change conveying means according to the second embodiment of the present invention;
FIG. 9
is a diagram showing the schematic layout in a folding machine according to a third embodiment of the present invention;
FIG. 10
is a diagram showing the schematic layout in a folding machine according to a fourth embodiment of the present invention;
FIG. 11
is a diagram showing the schematic layout in a conventional folding machine; and
FIG. 12
is a diagram showing the schematic layout in another conventional folding machine.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
A first embodiment of a signature-conveying apparatus for a folding machine according to the present invention will now be described with reference to the drawings.
Referring to
FIGS. 1
to
5
, symbol W represents a continuous paper fed into the folding machine and numeral
1
represents a known parallel folding portion incorporating a serration cylinder
2
, a folding cylinder
3
and a gripping cylinder
4
. Symbol S
1
represents a signature cut at a position between the serration cylinder
2
and the folding cylinder
3
to have a predetermined size, and then folded at a position between the folding cylinder
3
and gripping cylinder
4
into two which is in parallel with a cutting line. Reference numeral
5
represents a speed-reduction cylinder
5
which is in contact with the gripping cylinder
4
of the parallel folding portion
1
. The speed-reduction cylinder
5
is rotated at a speed lower than the peripheral speed of the gripping cylinder
4
so as to receive the signature S
1
from the speed-reduction cylinder
5
. Reference numeral
6
represents a delivery cylinder disposed in contact with the speed-reduction cylinder
5
and arranged to be rotated at the same peripheral speed as that of the speed-reduction cylinder
5
so as to receive the signature S
1
from the speed-reduction cylinder
5
. Reference numeral
100
A represents a lower signature-conveying unit disposed downstream of the speed-reduction cylinder
5
so as to receive the signature S
1
discharged from the speed-reduction cylinder
5
and convey the signature S
1
. Reference numeral
100
B represents an upper signature-conveying unit disposed downstream of the delivery cylinder
6
so as to receive the signature S
1
discharged from the delivery cylinder
6
so as to convey the signature S
1
. Reference numerals
9
A and
9
B represent chopper-folding units for chopper-folding the signature S
1
conveyed by the signature conveying units
100
A and
100
B. Symbol S
2
represents a signature folded into two perpendicular to the cutting line of the signature S
1
by the chopper-folding units
9
A and
9
B.
As shown in
FIG. 1
, the folding machine is provided with a known parallel folding portion
1
for receiving a continuous paper W printed in a printing portion (not shown). The parallel folding portion
1
incorporates the serration cylinder
2
, the folding cylinder
3
and the gripping cylinder
4
. The serration cylinder
2
and the folding cylinder
3
are structured to cut the continuous paper W at the position between the serration cylinder
2
and the folding cylinder
3
. Thus, the continuous paper W is cut into cut sheets each having a predetermined size. The folding cylinder
3
and the gripping cylinder
4
fold the cut continuous paper W into two in parallel with the cutting line. Hereinafter the sheet obtained by folding the continuous paper W into two is called a signature S
1
.
The speed-reduction cylinder
5
is in contact with the gripping cylinder
4
of the parallel folding portion
1
. The speed-reduction cylinder
5
receives the signature S
1
from the gripping cylinder
4
while the speed-reduction cylinder
5
is being rotated at a speed lower than the peripheral speed of the gripping cylinder
4
. The lower signature-conveying unit
100
A is disposed downstream of the speed-reduction cylinder
5
so as to receive the signature S
1
discharged from the speed-reduction cylinder
5
.
The delivery cylinder
6
is in contact with the speed-reduction cylinder
5
. The delivery cylinder
6
receives the signature S
1
from the speed-reduction cylinder
5
while the delivery cylinder
6
is being rotated at the same peripheral speed as that of the speed-reduction cylinder
5
. The upper signature-conveying unit
100
B is disposed downstream of the delivery cylinder
6
so as to receive the signature S
1
discharged from the delivery cylinder
6
.
The signature conveying units
100
A and
100
B will now be described.
The signature conveying units
100
A and
100
B according to the present invention are applied to the folding machine of a commercial offset rotary press structured as described above.
As shown in
FIG. 1
, the signature conveying units
100
A and
100
B incorporate a high-speed conveying means
110
, a speed-change conveying means
120
and a low-speed conveying means
130
. The high-speed conveying means
110
disposed upstream receives the signature S
1
delivered from the speed-reduction cylinder
5
and the delivery cylinder
6
so as to convey the signature S
1
at the same peripheral speed as that of the speed-reduction cylinder
5
and the delivery cylinder
6
. Then, the high-speed conveying means
110
delivers the signature S
1
to the speed-change conveying means
120
disposed downstream.
The speed-change conveying means
120
receives the signature S
1
conveyed from the high-speed conveying means
110
. The conveying speed of the speed-change conveying means
120
is gradually reduced to deliver the signature S
1
to the low-speed conveying means
130
. The low-speed conveying means
130
conveys the signature S
1
to the chopper-folding units
9
A and
9
B at a low speed.
Moreover, swinging mechanisms arranged to vertically swing in synchronization with receipt and delivery of the signature S
1
are disposed across the speed-change conveying means
120
.
As shown in
FIGS. 2 and 3
, the high-speed conveying means
110
incorporates upper conveying belts
13
a
and
14
and a lower conveying belt
13
b
. Moreover, the high-speed conveying means
110
incorporates a plurality of rotative belt rollers
11
,
16
,
19
, . . . , around which the foregoing conveying belts are arranged. The high-speed conveying means
110
is mechanically rotated to hold each signature S
1
delivered from the speed-reduction cylinder
5
and the delivery cylinder
6
and rotated the same peripheral speed as that of the outer surface of the speed-reduction cylinder
5
. Each of the belt rollers
19
and
16
disposed vertically to be in contact with each other incorporates a plurality of small-width rollers rotatively supported by the swingable shaft
18
and the common shaft
17
which are common shafts for the high-speed conveying means
110
and the speed-change conveying means
120
.
The speed-change conveying means
120
incorporates rollers which are rotated vertically in opposite directions by a cam mechanism (not shown) structured to gradually reduce the peripheral speed of the speed-reduction cylinder
5
and the gripping cylinder
4
to a considerably reduced speed. The speed-change conveying means
120
incorporates two sets of speed-change driver rollers, which are a set of speed-change drive rollers
25
a
and
25
b
and another set of speed-change drive rollers
25
c
and
25
d
. The set of the speed-change drive rollers
25
a
and
25
b
and the other set of the speed-change drive rollers
25
c
and
25
d
are disposed apart from each other for a distance shorter than the length of the signature S
1
.
The plurality of the upper conveying belts
23
a
and
24
a
and lower conveying belts
23
b
and
24
b
are rotated by the speed-change drive rollers so as to hold and convey the signature S
1
delivered from the high-speed conveying means
110
such that the conveying speed is considerably and gradually reduced as compared with the peripheral speed of the gripping cylinder
4
.
The speed-change conveying means
120
incorporates a plurality of rotative belt rollers
21
a
,
21
b
,
22
a
to
22
c
and
26
to
28
and a belt straining pulley around which the foregoing conveying belts are arranged. The belt rollers
21
a
and
21
b
are provided for the corresponding swingable shafts
18
, while the belt rollers
27
and
28
are provided for the common shafts
17
and
37
. The foregoing belt rollers are a plurality of small-width rollers supported rotatively.
Each of the belt roller
21
a
disposed upstream of the speed-change drive roller
25
a
and the belt roller
21
b
disposed downstream of the speed-change drive roller
25
c
has the swingable shaft which is vertically swung through a swinging mechanism in synchronization with introduction timing or discharging timing of the signature S
1
. Since the swinging mechanism is a known technique, the mechanism is omitted from description.
As shown in
FIGS. 4 and 5
, the speed-change drive rollers
25
a
to
25
d
are, through gears
41
a
to
41
d
and
42
, rotated by a cam mechanism structured to reduce the peripheral speed of the speed-reduction cylinder
5
to a speed at which the intervals of the signatures S
1
are shortened to an extent which does not raise a problem for performing the chopper-folding operation. Moreover, the cam mechanism is structured to again restore (accelerate) the foregoing intervals. The accelerating and decelerating mechanism incorporates a gear
42
, the rotational speed of which is changed by non-circular gears
44
and
43
which are rotated by a gear
45
engaged to a prime gear
46
connected to the power source of the main body of the folding machine. The gear
42
rotates gears
41
a
to
41
d
joined to a drive-side end of a shaft of each speed-change drive roller.
The low-speed conveying means
130
incorporates a plurality of upper conveying belts
33
a
and
34
and a lower conveying belts
33
b
arranged to mechanically be rotated. Moreover, the low-speed conveying means
130
incorporates a plurality of rotative belt rollers
31
,
36
,
39
, . . . , around which the conveying belts are arranged. The belts
33
a
,
34
and
33
b
holds the signature S
1
delivered from the speed-change conveying means
120
to convey the signature S
1
to the chopper-folding unit at a peripheral speed which has considerably be reduced (to an extent which does not cause the distance from a next signature S
1
to raise a problem for performing the chopper-folding operation). A plurality of rotative belt rollers
31
,
36
,
39
, . . . , are used to arrange the foregoing conveying belts. The belt rollers
36
and
39
disposed vertically to be in contact with each other are a plurality of small-width rollers rotatively supported by the common belt
37
which is a common shaft for the speed-change conveying means
120
and the low-speed conveying means
130
.
As shown in
FIG. 1
, the chopper-folding units
9
A and
9
B are disposed in the low-speed conveying means
130
so that the signatures S
1
sequentially conveyed by the signature conveying units
100
A and
100
B are chopper-folded. Symbol S
2
shown in
FIG. 1
is a signature folded into two perpendicular to the cutting line of the signature S
1
by the chopper-folding units
9
A and
9
B.
The operation of the first embodiment of the present invention will now be described.
When the operation of the rotary press has been started, the continuous paper W is cut to have a predetermined size at a position between the serration cylinder
2
and the folding cylinder
3
disposed in the parallel folding portion
1
. Thus, a signature S
1
is, between the folding cylinder
3
and the gripping cylinder
4
,
2
, formed which has a shape folded into two in parallel to the cutting line. Then, the fold-line portion of the signature S
1
is gripped by a gripping unit of the gripping cylinder
4
so as to be conveyed along the outer surface of the gripping cylinder
4
. The gripping cylinder
4
is furthermore rotated so that the signature S
1
is released from the gripping unit. Then, the fold-line portion of the signature S
1
is gripped by claws of the speed-reduction cylinder
5
which is being rotated at the peripheral speed lower than that of the gripping cylinder
4
. Thus, the unit for gripping the signature S
1
is changed from the gripping cylinder
4
to the speed-reduction cylinder
5
. The signatures S
1
received by the speed-reduction cylinder
5
are alternately delivered to the delivery cylinder
6
which is being rotated at the same peripheral speed as that of the speed-reduction cylinder
5
.
Then, each of the signatures S
1
alternately discharged from the speed-reduction cylinder
5
and the delivery cylinder
6
is held between the upper conveying belts
13
a
and
14
and the lower conveying belt
13
b
of the high-speed conveying means
110
. Thus, the signature S
1
is conveyed to the following speed-change conveying means
120
at the same peripheral speed as that of the speed-reduction cylinder
5
. When the signature S
1
conveyed by the upper and lower belts of the high-speed conveying means
110
reaches the inlet portion of the speed-change conveying means
120
, the swingable shaft
18
for supporting the belt rollers
19
and
21
a
are swung upwards in synchronization with the movement to the inlet portion. Thus, the conveying belt
14
of the high-speed conveying means
110
and the upper conveying belt
23
a
of the speed-change conveying means
120
are caused to float. Thus, an unnecessary action for moving the signature S
1
from the high-speed portion to the speed-change portion can be prevented. Therefore, the attitudes of the signatures are not disordered. Moreover, movement of the signatures S
1
from the high-speed portion to the speed-change portion can smoothly be performed. When the belts
14
and
24
a
are allowed to float as described above, the signature S
1
has reached the nip portion of the downstream conveying unit. Therefore, conveyance can reliably be performed and the signatures S
1
are guided by the belts. Therefore, disorder of the signatures S
1
can be prevented.
The signature S
1
held by the upper conveying belts
23
a
and
24
a
and the lower conveying belts
23
b
and
24
b
of the speed-change conveying means
120
is allowed to pass through a position between the speed-change drive rollers
25
a
and
25
b
and the speed-change drive rollers
25
c
and
25
d
. Thus, the conveyance speed of the signature S
1
is gradually reduced from the peripheral speed of the speed-reduction cylinder
5
to a speed considerably lower than the peripheral speed of the gripping cylinder
4
. Thus, the signature S
1
is conveyed to the low-speed conveying means
130
with a stable attitude.
When the signature S
1
conveyed by the upper and lower conveying belts of the speed-change conveying means
120
reaches the outlet portion of the speed-change conveying means
120
, the swingable shaft
18
of the belt roller
21
b
is upwards swung in synchronization with the movement to the outlet portion. Thus, the upper conveying belt
23
a
of the speed-change conveying means
120
is allowed to float so that the delivery of the signature S
1
from the speed-change portion to the low-speed portion is smoothly performed.
The optimum timing for the belt rollers
19
and
21
on the swingable shafts
18
to be swung upwards so as to allow the belt rollers to float can be obtained by adjusting the phase of a cam
10
(see
FIG. 3
) for rotating the swingable shaft
18
. The adjustment can easily be performed during an operation as well as during an adjustment operation.
The swinging mechanism is a mechanism having a cam follower
13
for following the cam
10
and a lever
12
to use eccentricity of the shaft so as to vertically move the belt rollers
19
,
21
a
and
21
b
. The rotation may be realized by an air cylinder or the like.
The signature S
1
held between the upper conveying belts
33
a
and
34
and the lower conveying belt
33
b
of low-speed conveying means
130
is moved to the chopper-folding units
9
A and
9
B at the speed considerably reduced from the peripheral speed of the gripping cylinder
4
. The signature S
1
moved to the chopper-folding units
9
A and
9
B by the upper and lower conveying belts is stopped because the leading end of the signature S
1
is brought into contact with the stopper
15
of the chopper-folding unit. Then, the chopper blade is inwards pressed against the central portion of the stopped signature S
1
. Thus, a signature S
2
folded into two perpendicular to the cutting line of the signature S
1
is formed.
As described above, the folding machine according to this embodiment incorporates signature-conveying apparatus having the high-speed conveying means
110
for performing conveyance at the same peripheral speed as that of the speed-reduction cylinder
5
; the low-speed conveying means
130
for conveying signatures S
1
to the chopper-folding units
9
A and
9
B at the low speed; and the speed-change conveying means
120
for receiving the signatures S
1
conveyed from the high-speed conveying means
110
to the low-speed conveying means
130
while the conveying speed is being gradually reduced. Therefore, the following effects can be obtained.
The conveyance speed of signatures S
1
received from the gripping cylinder
4
is reduced by the speed-reduction cylinder
5
so as to alternately deliver the signatures S
1
to the two chopper-folding units
9
A and
9
B. Therefore, the speed at which the signatures S
1
are conveyed to the chopper folding unit can be reduced. Moreover, the conveyance speed is further reduced in the conveying passage. Therefore, repulsion which is produced when the signature S
1
is brought into contact with the stopper
15
of the chopper-folding unit can significantly be reduced. As a result, the chopper-folding accuracy can furthermore be improved and stabilized even during a high-speed operation.
When the operation speed of the conventional rotary press is attempted to furthermore be raised, time required for each of the gripping plate of the gripping cylinder
4
and the claws of the speed-reduction cylinder
5
must furthermore be shortened. The reason for this lies in that the signature S
1
is delivered from the gripping cylinder
4
, which is rotated at a high peripheral speed, to the speed-reduction cylinder
5
, which is rotated at a low peripheral speed. However, shortening of time is considerably difficult to be realized. Therefore, the operation speed of the rotary press cannot be raised. However, the folding machine according to the present invention incorporates the above mentioned signature conveying units. Therefore, the deceleration ratio of the speed-reduction cylinder
5
can somewhat be lowered to provide a spare for the time required for the gripping plate of the gripping cylinder
4
and the claws of the speed-reduction cylinder
5
to be opened/closed. Even in the above mentioned case, the conveying units according to the present invention enables the speed at which the signatures S
1
are conveyed to the chopper-folding units to furthermore be reduced as compared with the speed realized by the conventional conveying units. Therefore, the operation speed of the rotary press can furthermore be raised.
The speed-change conveying means of the signature conveying unit according to the present invention incorporates two sets of speed-change drive rollers
25
a
and
25
b
and speed-change drive rollers
25
c
and
25
d
disposed vertically. The two sets of the speed-change drive rollers are disposed apart from each other for a distance shorter than the length of the signature S
1
. The signatures S
1
conveyed from the high-speed conveying means are always applied with pressures from the two sets of the fore-and-aft speed-change drive rollers through the upper and lower conveying belt. Thus, the signatures S
1
can be delivered to the low-speed conveying means such that the attitudes of the signatures S
1
are always stabilized and the conveyance speed is gradually reduced. Moreover, the swinging mechanisms are disposed across the speed-change conveying means
120
to allow the leading end of the upper conveying belt
23
a
to float in accordance with the timing at which the signature S
1
is received/delivered. Therefore, the attitudes of the signatures S
1
are not disordered during the conveyance process. Therefore, a stable chopper-folding accuracy can be maintained.
A second embodiment of the present invention will now be described with reference to the drawings. The same elements as those shown in
FIG. 1
will be described with reference to FIG.
1
.
FIG. 6
is a side view showing a signature-conveying apparatus according to the second embodiment.
FIGS. 7 and 8
are diagrams showing an application of a speed-change conveying means.
Signature conveying units
200
A and
200
B according to this embodiment are applied to the folding machine of the commercial offset rotary press similar to that according to the first embodiment.
As shown in
FIG. 1
, the signature conveying units
200
A and
200
B, a high-speed conveying means
210
and a low-speed conveying means
230
have structures similar to those according to the first embodiment.
In the first embodiment, the two pairs of the upper and lower speed-change drive rollers constituting the speed-change conveying means are disposed apart from each other for a distance shorter than the length of the signature. On the other hand, a speed-change conveying means
220
according to this embodiment, as shown in
FIG. 6
, incorporates speed-change drive rollers
25
a
and
25
b
arranged to be rotated in opposite directions and disposed vertically apart from each other for a distance shorter than the length of the signature. A speed-change drive roller
25
a
for rotating the plurality of the upper conveying belts
23
a
and
24
a
has a circular-arc surface which presses the outer surfaces of the lower conveying belts
23
b
and
24
b
which are rotated by the speed-change drive roller
25
b
. The speed-change drive roller
25
b
has a circular-arc surface which presses the outer surface of the upper conveying belt
24
a
. Thus, great frictional force can be obtained between the upper and lower conveying belts.
The swinging mechanisms disposed across the speed-change conveying means
220
, the accelerating/decelerating mechanisms for the speed-change drive rollers
25
a
and
25
b
and so forth are structured similarly to those according to the first embodiment.
When the operation of the rotary press has been started, the signatures S
1
are alternately discharged from the speed-reduction cylinder
5
and the delivery cylinder
6
. Then, the signatures S
1
are, similarly to the first embodiment, held between the upper conveying belt
13
a
and the lower conveying belt
13
b
of the high-speed conveying means
210
connected to the speed-reduction cylinder
5
and the delivery cylinder
6
, respectively. Thus, the signatures S
1
are conveyed to the speed-change conveying means
220
at the same peripheral speed as that of the speed-reduction cylinder
5
. When the signature S
1
conveyed by the upper and lower conveying belts has reached an inlet portion of the speed-change conveying means
220
, the swingable shaft
18
for supporting the belt rollers
19
and
21
a
is upwards swung in synchronization with the timing of the movement to the inlet portion. Thus, the upper conveying belt
13
a
of the high-speed conveying means and the upper conveying belt
24
a
of the speed-change conveying means
220
are allowed to float. Thus, an unnecessary action for moving the signature S
1
from the high-speed portion to the speed-change portion can be prevented. Therefore, the attitudes of the signatures are not disordered. Moreover, movement of the signatures S
1
from the high-speed portion to the speed-change portion can smoothly be performed.
The signature S
1
held between the upper conveying belts
23
a
and
24
a
and the lower conveying belts
23
b
and
24
b
of the speed-change conveying means
220
is conveyed to the following low-speed conveying means
230
. The conveyance is performed such that the conveyance speed is gradually reduced from the peripheral speed of the speed-reduction cylinder
5
to be considerably lower than the peripheral speed of the gripping cylinder
4
. At this time, the speed-change drive roller
25
a
rotates the upper conveying belts
23
a
and
24
a
, while the speed-change drive roller
25
rotates the lower conveying belts
23
b
and
24
b
. In the foregoing state, the circular-arc surfaces of the speed-change drive roller
25
a
and the speed-change drive roller
25
press the outer surfaces of the corresponding conveying belts. Therefore, no slip occurs between the upper and lower conveying belts. Thus, the speed-change conveying means
220
is able to convey the signature S
1
held between the upper and lower conveying belts to the low-speed conveying means
230
such that the conveyance speed is gradually reduced.
When the signature S
1
conveyed by the upper and lower conveying belts of the speed-change conveying means
220
has reached the outlet portion of the speed-change conveying means
220
, the swingable shafts
18
of the belt rollers
26
and
39
are upwards swung in synchronization with the timing of the movement to the outlet portion. Thus, the upper conveying belt
23
a
of the speed-change conveying means
220
and the upper conveying belt
34
a
of the low-speed conveying means
230
are allowed to float. As a result, the signature S
1
can smoothly be delivered from the speed-change portion to the low-speed portion. The operations to be performed by the units following the low-speed conveying means, adjustment of the swinging timing and so forth are the same as those according to the first embodiment.
Therefore, the signature conveying unit according to this embodiment which incorporates only one speed-change drive roller provided for each of the upper and lower conveying belts enables the same effect obtainable from the first embodiment to be obtained. Moreover, the number of elements can be reduced as compared with the first embodiment. As a result, the structure can be simplified, causing maintenance and inspection of the machine to easily be performed.
The signature conveying unit according to this embodiment incorporates the speed-change conveying means
220
in which one speed-change drive roller is provided for each of the upper and lower conveying belts to rotate the conveying belt. Moreover the outer surfaces of the corresponding conveying belts are pressed by the circular-arc surfaces so that great frictional force is obtained by the upper and lower conveying belts. Note that the speed-change drive roller
25
may be provided for only either of the upper conveying belt or the lower conveying belt and a rotative pressing roller
19
may be provided for the other conveying belt, as shown in FIG.
7
.
As shown in
FIG. 8
, a structure may be employed in which also the speed-change drive roller
25
is provided for either of the upper conveying belt or the lower conveying belt. Moreover, a rotative pressing roller
19
incorporating a pressing means
19
a
, such as an air cylinder, presses the upper and lower conveying belts disposed on the speed-change drive roller
25
.
A third embodiment of the present invention will now be described.
FIG. 9
is a diagram showing the layout in a folding machine according to this embodiment. In the first embodiment, the signature conveying unit is applied to the folding machine incorporating the speed-reduction cylinder
5
and the delivery cylinder
6
. In this embodiment, the signature conveying unit is applied to a usual commercial offset rotary press having three cylinders without the speed-reduction cylinder
5
and the delivery cylinder
6
.
The signature conveying units
300
A and
300
B, as shown in
FIG. 9
, incorporate high-speed conveying means
310
, a speed-change conveying means
320
and a low-speed conveying means
330
disposed in this sequential order in the downstream direction. The two high-speed conveying means
310
alternately receive the signatures S
1
formed in the parallel folding portion
1
and discharged from the gripping cylinder
4
through paper separating guides
118
a
and
118
b
which are alternately and vertically moved to sort the signatures S
1
. Then, the high-speed conveying means
310
convey the signatures S
1
at the same peripheral speed as that of the gripping cylinder
4
.
The speed-change conveying means
320
receives the signature S
1
conveyed from the high-speed conveying means
310
to deliver the signature S
1
such that the conveyance speed is gradually reduced. The low-speed conveying means
330
conveys the signatures S
1
to the chopper-folding units
9
A and
9
B at a low speed. Swinging mechanisms which is vertically swung in synchronization with the receipt and delivery timing of signatures S
1
are disposed across the speed-change conveying means
320
.
The detailed structures of the foregoing means are the same as those according to the first embodiment or the second embodiment.
This embodiment incorporates one set of the speed-change conveying means
320
provided for the upper and lower conveying passages, respectively. Thus, the speed is changed by one step. A plurality of sets of the speed-change conveying means
320
may be provided to realize a multiple speed change.
When the operation of the rotary press has been started, the continuous paper W is cut to have a predetermined size at a position between the serration cylinder
2
and the folding cylinder
3
in the parallel folding portion
1
. The folded-line portion of the signature S
1
folded into two In parallel with the cutting line at the position between the folding cylinder
3
and the gripping cylinder
4
is gripped by the gripping unit. Thus, the signature S
1
is conveyed along the outer surface of the gripping cylinder
4
. The gripping cylinder
4
is furthermore rotated so that the signature S
1
is released from the gripping unit. Then, the signatures S
1
are alternately separated from the gripping cylinder
4
by the upper and lower paper separating guides
118
b
and
118
a.
The signatures S
1
alternately separated by the paper separating guides
118
a
and
118
b
are held between the upper conveying belts
13
a
and
14
and the lower conveying belt
13
b
of the high-speed conveying means
310
formed continuously from the signature receiving portions. Thus, the signatures S
1
are conveyed to the following speed-change conveying means
320
at the same peripheral speed as that of the gripping cylinder
4
.
The operations and effects of the units following the speed-change conveying means are the same as those according to the first embodiment or the second embodiment.
The folding machine according to this embodiment incorporates the signature conveying unit having the high-speed conveying means
310
arranged to perform conveyance at the same peripheral speed as that of the gripping cylinder
4
; the low-speed conveying means
330
for conveying the signatures S
1
to the chopper-folding units
9
A and
9
B at the low speed; and the speed-change conveying means
320
for receiving the signatures S
1
conveyed from the high-speed conveying means
310
to deliver the signatures S
1
to the low-speed conveying means
330
such that the conveyance speed is gradually reduced. The speed of the signatures S
1
is reduced in the conveyance process, and then alternately delivered to the two chopper-folding units
9
A and
9
B. Thus, the speed at which the signatures S
1
are conveyed to the chopper-folding units can be reduced to enable a high-speed operation to be performed when the chopper-folding operation is performed.
The folding machine according to this embodiment and incorporating the three cylinders consisting of the serration cylinder
2
, the folding cylinder
3
and the gripping cylinder
4
enables the same performance to be realized as that obtainable from the conventional five-cylinder folding machine further incorporating the speed-reduction cylinder
5
and the delivery cylinder
6
. Moreover, the simple structure of the folding machine according to this embodiment facilitates the maintenance and inspection operations of the machine.
In this embodiment, the speed of the speed-change conveying means provided for each of the upper and lower conveying passages is reduced by one step. When a plurality of sets of the speed-change conveying means are provided to realize multiple speed change, a folding machine having the same performance as that of the first embodiment or the second embodiment can be realized.
A fourth embodiment of the present invention will now be described.
FIG. 10
is a diagram showing the schematic layout in a folding machine.
The third embodiment has the structure that the two high-speed conveying means are directly connected to the gripping cylinder
4
. Moreover, two paper separating guides
118
a
and
118
b
arranged to alternately and vertically move to sort the signatures S
1
are provided for the connection portions. On the other hand, this embodiment incorporates a signature conveying unit having a high-speed conveying means
410
, a speed-change conveying means
420
and two low-speed conveying means
430
A and
430
B. Moreover, the signature conveying unit according to this embodiment incorporates a passage sorting means
116
.
The one high-speed conveying means
410
receives the signature S
1
separated by one stationary paper-separating guide
117
to convey the signature S
1
at the same peripheral speed as that of the gripping cylinder
4
.
The one speed-change conveying means
420
receives the signatures S
1
conveyed from the high-speed conveying means
410
to deliver the signatures S
1
to the low-speed conveying means
430
A and
430
B such that the conveyance speed is gradually reduced.
The two low-speed conveying means
430
A and
430
B convey the signatures S
1
to the chopper-folding units
9
A and
9
B at a low speed.
The passage sorting means
116
is disposed at the end portion of the speed-change conveying means
420
to alternately sort the signatures S
1
to the two low-speed conveying means
430
A and
430
B. The passage sorting means
116
has a spit-shape guide plate arranged to vertically be swung. The swinging mechanism is a known technique for a skilled person in this industry. Therefore, the mechanism is omitted from description.
The detailed structures of the other means are the same as those according to the first embodiment or the second embodiment.
When the operation of the rotary press has been started, the continuous paper W is cut to have a predetermined size at the position between the serration cylinder
2
and the folding cylinder
3
in the parallel folding portion
1
. The folded-line portion of the signature S
1
cut into two in parallel with the cutting line at the position between the folding cylinder
3
and the gripping cylinder
4
is gripped by the gripping unit of the gripping cylinder
4
so as to be conveyed along the outer surface of the gripping cylinder
4
. The gripping cylinder
4
is furthermore rotated so that the signature S
1
is released from the gripping unit. Then, the signature S
1
is separated from the gripping cylinder
4
by the stationary paper-separating guide
117
.
Then, the signature S
1
is held between the upper conveying belts
13
a
and
14
and the lower conveying belt
13
b
of the high-speed conveying means
410
connected to the signature discharge position of the gripping cylinder
4
so as to be conveyed to the speed-change conveying means
420
at the same peripheral speed as that of the gripping cylinder
4
.
The signatures S
1
moved to the speed-change conveying means
420
are conveyed to the following low-speed conveying means
430
A and
430
B such that the conveyance speed is gradually reduced owning to the same action according to the first embodiment or the second embodiment. The signatures S
1
conveyed to the end portion of the speed-change conveying means
420
are alternately sorted to each passage by the guide plate of the passage sorting means
116
. Then, the signatures S
1
are held by the upper and lower conveying belts so as to be delivered to the chopper-folding units
9
A and
9
B at a low speed.
The other operations and effects are the same as those of the third embodiment. Since only one speed-change conveying means is required, an effect can be obtained in that the structure of the apparatus can be simplified.
Although the invention has been described in its preferred form and structure, it is understood that the present disclosure of the preferred form can be changed in the details of construction and in the combination and arrangement of parts without departing from the spirit and the scope of the invention.
The folding machine incorporating the signature conveying unit according to the present invention reduces the conveyance speed of the signature in the speed-reduction portion thereof, and then the conveyance speed is furthermore reduced by the speed-change conveying means. Therefore, repulsion which is produced when the signature is brought into contact with the stopper of the chopper-folding unit can significantly be reduced. Thus, the chopper-folding accuracy can furthermore be improved and stabilized even in a high-speed operation.
Since the speed-reduction cylinder and the delivery cylinder are omitted and a paper-separating guide is provided in place of the omitted cylinders, the structure of the machine can be simplified. Thus, maintenance and inspection of the machine can easily be performed.
Since structure according to the present invention incorporates the one high-speed conveying means and the two low-speed conveying means, the structure of the apparatus can be simplified.
The entire disclosure of Japanese Patent Application No. 10-46750 filed on Feb. 27, 1998 including specification, claims, drawings and summary are incorporated herein by reference in its entirely.
And the entire disclosure of Japanese Patent Application No. 10-259910 filed on Sep. 14, 1998 including specification, claims, drawings and summary are incorporated herein by reference in its entirely.
Claims
- 1. A signature-conveying apparatus for a folding machine comprising:a high-speed conveyor arranged to receive signatures from a speed-reduction portion of the folding machine and operable to convey the signatures at the same peripheral speed as that of said speed-reduction portion; a low-speed conveyor arranged to receive the signatures and operable to convey the signatures at a low speed; and a speed-change conveyor incorporating a plurality of speed-change drive rollers and a speed-change conveyor belt driven by the speed-change drive rollers for receiving the signatures conveyed from said high-speed conveyor and forcibly changing the speed so as to deliver the signatures to said low-speed conveyor such that the speed is gradually reduced, said speed-change conveyor belt having an inlet and arranged to receive signatures from the high-speed conveyor and an outlet end arranged to feed signatures to the low-speed conveyor, wherein the speed-change drive rollers are accelerated synchronously with a signature being delivered from the high-speed conveyor to the inlet end of the speed-change conveyor belt such that the inlet end of said speed-change conveyor belt travels at substantially the same speed as the high-speed conveyor when receiving a signature therefrom, and the speed-change rollers then gradually decelerate while transporting the signature such that by the time the signature reaches the outlet end of the speed-change conveyor belt the signature is discharged from the outlet end of said speed-change conveyor to said low-speed conveyor at substantially the same speed as that of the low-speed conveyor.
- 2. A signature-conveying apparatus for a folding machine according to claim 1, wherein the speed-change conveyor further comprises a rotative pressing roller.
- 3. A signature-conveying apparatus for a folding machine according to claim 2, wherein each of said high-speed conveyor, said speed-change conveyor and said low-speed conveyor incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and finder comprising a drive system for the speed-change drive rollers of said speed-change conveyor, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyor and a conveyance speed of said low-speed conveyor.
- 4. A signature-conveying apparatus for a folding machine according to claim 3, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from said speed-change conveyor are disposed at inlet and outlet ends of said speed-change conveyor.
- 5. A signature-conveying apparatus for a folding machine according to claim 1, wherein each of said high-speed conveyor, said speed-change conveyor and said low-speed conveyor incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and further comprising a drive system for the speed-change drive rollers of said speed-change conveyor, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyor and a conveyance speed of said low-speed conveyor.
- 6. A signature-conveying apparatus for a folding machine according to claim 5, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from said speed-change conveyor are disposed at inlet and outlet ends of said speed-change conveyor.
- 7. A signature-conveying apparatus according to claim 1, wherein the high-speed conveyor includes an upper belt looped about a plurality of rollers including at least one outlet-end roller located at an outlet end of the high-speed conveyor, the speed-change conveyor includes an upper belt looped about a plurality of rollers including at least one inlet-end roller located at an inlet end of the speed-change conveyor, and wherein the high-speed conveyor and speed-change conveyor share a common shaft on which the outlet-end roller and inlet-end roller are rotatably mounted.
- 8. A signature-conveying apparatus according to claim 7, wherein the high-speed conveyor and speed-change conveyor each include a lower belt arranged proximate the respective upper belt such that signatures are held between the upper and lower belts, and wherein the common shaft is movably mounted so as to be movable away from the lower belt of the speed-change conveyor to cause the upper belt of the speed-change conveyor to float above the lower belt.
- 9. A signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of said folding machine and discharged from a gripping cylinder, said signature-conveying apparatus for a folding machine comprising:two sorting devices arranged to receive signatures conveyed along the outer surface of said gripping cylinder and operable to direct the signatures alternately along one or another passage; two high-speed conveyors respectively arranged to receive signatures sorted by said sorting devices and operable to convey said signatures at the same peripheral speed as that of said gripping cylinder; two low-speed conveyors arranged to receive the signatures and operable to convey the signatures at a low speed; and two speed-change conveyors each incorporating a plurality of speed-change drive rollers and a speed-change conveyor belt driven by the speed-change drive rollers for receiving the signatures conveyed from said high-speed conveyors and forcibly changing the speed so as to deliver the signatures to said low-speed conveyors such that the speed is gradually reduced, said speed-change conveyors each having an inlet end arranged to receive signatures from a respective one of the high-speed conveyors and an outlet end arranged to feed signatures to a respective one of the low-speed conveyors, wherein the speed-change drive rollers of each speed-change conveyor are accelerated synchronously with a signature being delivered from the respective high-speed conveyor to the inlet end of the speed-change conveyor belt such that the inlet end of each speed-change conveyor belt travels at substantially the same speed as the high-speed conveyor when receiving a signature therefrom, and the speed-change rollers then gradually decelerate while transporting the signature such that by the time the signature reaches the outlet end of the speed-change conveyor belt the signature is discharged from the outlet end of each speed-change conveyor to the respective low-speed conveyor at substantially the same speed as that of the low-speed conveyor.
- 10. A signature-conveying apparatus according to claim 9, wherein each of the speed-change conveyors further includes a rotative pressing roller.
- 11. A signature-conveying apparatus for a folding machine according to claim 10, wherein each of said high-speed conveyors, said speed-change conveyors and said low-speed conveyors incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and further comprising a drive system for the speed-change drive rollers of said speed-change conveyors, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyors and a conveyance speed of said low-speed conveyors.
- 12. A signature-conveying apparatus for a folding machine according to claim 11, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from each said speed-change conveyor are disposed at inlet and outlet ends of each said speed-change conveyor.
- 13. A signature-conveying apparatus for a folding machine according to claim 9, wherein each of said high-speed conveyors, said speed-change conveyors and said low-speed conveyors incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and further comprising a drive system for the speed-change drive rollers of said speed-change conveyors, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyors and a conveyance speed of said low-speed conveyors.
- 14. A signature-conveying apparatus for a folding machine according to claim 13, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from each said speed-change conveyor are disposed at inlet and outlet ends of each said speed-change conveyor.
- 15. A signature-conveying apparatus for a folding machine for conveying signatures formed in a parallel folding portion of said folding machine and discharged from a gripping cylinder, said signature-conveying apparatus for a folding machine comprising:one high-speed conveyor arranged to receive signatures discharged from said gripping cylinder and operable to convey said signatures at the same peripheral speed as that of said gripping cylinder; two low-speed conveyors arranged to receive the signatures and operable to convey the signatures at a low speed; one speed-change conveyor incorporating a plurality of speed-change drive rollers and a speed-change conveyor belt driven by the speed-change drive rollers for receiving the signatures conveyed from said high-speed conveyor and forcibly changing the speed so as to deliver the signatures to said low-speed conveyors such that the speed is gradually reduced, said speed-change conveyor belt having an inlet end arranged to receive signatures from the high-speed conveyor and an outlet end arranged to feed signatures to the low-speed conveyor, wherein the speed-change drive rollers are accelerated synchronously with a signature being delivered from the high-speed conveyor to the inlet end of the speed-change conveyor belt such that the inlet end of said speed-change conveyor belt travels at substantially the same speed as the high-speed conveyor when receiving a signature therefrom, and the speed-change rollers then gradually decelerate while transporting the signature such that by the time the signature reaches the outlet end of the speed-change conveyor belt the signature is discharged from the outlet end of said speed-change conveyor to said low-speed conveyor at substantially the same speed as that of the low-speed conveyor; and a shorter for alternately sorting the signatures to the two low-speed conveyors, the sorter being disposed at an end of said speed-change conveyor.
- 16. A signature-conveying apparatus for a folding machine according to claim 15, wherein the speed-change conveyor further includes a rotative pressing roller.
- 17. A signature-conveying apparatus for a folding machine according to claim 16, wherein each of said high-speed conveyor, said speed-change conveyor and said low-speed conveyors incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and further comprising a drive system for the speed-change drive rollers of said speed-change conveyor, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyor and a conveyance speed of said low-speed conveyors.
- 18. A signature-conveying apparatus for a folding machine according to claim 17, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from said speed-change conveyor are disposed at inlet and outlet ends of said speed-change conveyor.
- 19. A signature-conveying apparatus for a folding machine according to claim 15, wherein each of said high-speed conveyor, said speed-change conveyor and said low-speed conveyors incorporates upper and lower conveying belts arranged to hold the signatures therebetween and belt rollers around which the belts are arranged and which are rotated, and further comprising a drive system for the speed-change drive rollers of said speed-change conveyor, the drive system including an acceleration/deceleration drive mechanism structured to be capable of changing the speed between a conveyance speed of said high-speed conveyor and a conveyance speed of said low-speed conveyors.
- 20. A signature-conveying apparatus for a folding machine according to claim 19, wherein swinging mechanisms for causing an end of said upper conveying belt to float in synchronization with timing at which the signature is introduced into and discharged from said speed-change conveyor are disposed at inlet and outlet ends of said speed-change conveyor.
Priority Claims (2)
Number |
Date |
Country |
Kind |
10-046750 |
Feb 1998 |
JP |
|
10-259910 |
Sep 1998 |
JP |
|
US Referenced Citations (13)
Foreign Referenced Citations (3)
Number |
Date |
Country |
33 21 811 C2 |
Jan 1986 |
DE |
36 26 287 C3 |
Apr 1997 |
DE |
498 068 A1 |
Dec 1991 |
EP |